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Jacobsen Tri King Triplex Mower Parts & Maintenance Manual

Manual is about: with ROPS

Summary of Tri King Triplex Mower

  • Page 1

    Parts & maintenance manual when performance matters. ™ warning if incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust...

  • Page 2

    © copyright 2008, textron inc. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” this manual contains adjustment, maintenance, troubleshooting instructions and parts list for your new jacobsen machine. This manual should be stored with the equipme...

  • Page 3: Table of Contents

    3 table of contents 1 safety 1.1 operating safety ........................................... 4 1.2 important safety notes ................................. 5 2 specifications 2.1 product identification .................................... 6 2.2 engine ..................................................

  • Page 4: 1    Safety

    1 safety 4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manua...

  • Page 5: Safety    1

    Safety 1 5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a potenti...

  • Page 6: 2    Specifications

    2 specifications 6 2 specifications 2.1 product identification_________________________________________________ 67043.............................. Tri-king 1900d mower, 3-wd, 18.5 hp diesel engine with rops. Without front lift arms, mowers or battery. Serial number ................ An identificatio...

  • Page 7: Specifications    2

    Specifications 2 7 2.5 weights and dimensions ________________________________________________ dimensions: inches (mm) length ............................................................. 99 (2519) height........................................................... 51.5 (1308) width - wheel .............

  • Page 8: 3    Adjustments

    3 adjustments 8 3 adjustments 3.1 general________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust, worn o...

  • Page 9: Adjustments    3

    Adjustments 3 9 3.4 neutral and 3wd switches _____________________________________________ 1. Check traction pedal adjustment. 2. Use a volt/ohm meter to determine when switch opens or closes. A. Adjust switch (g) so “finger” of actuating arm (f) is centered over sensing portion of switch. Switch co...

  • Page 10: 3    Adjustments

    3 adjustments 10 3.7 traction pedal neutral________________________________________________ 1. If the mower “creeps” in either direction when the engine is running, but the traction pedal is not depressed, adjust spring tension so that the pedal always returns to neutral when released. Note: the mow...

  • Page 11: Adjustments    3

    Adjustments 3 11 3.10 parking brake__________________________________________________________ 1. Check linkage cables and pivots to ensure they are operating smoothly. 2. Park the mower on a 30% slope (16.7°) near the bottom of the hill, with the front of the mower facing downhill. Engage the parkin...

  • Page 12: 3    Adjustments

    3 adjustments 12 3.13 reel to bedknife _______________________________________________________ (pre-adjustment check) 1. Check the reel bearings for end play or radial play. If there is any abnormal movement of the reel, up and down or side to side, adjust or replace components as needed. 2. Inspect...

  • Page 13: Adjustments    3

    Adjustments 3 13 3.15 cutting modes__________________________________________________________ 1. The mower may be operated in the fixed mode or the floating mode. 2. Fixed mode is generally used for cutting heights greater than 1 in. (25 mm) and the mower does not require a front roller unless the t...

  • Page 14: 3    Adjustments

    3 adjustments 14 3.17 removing the cutting unit _____________________________________________ 1. To prevent contamination of the hydraulic system, as well as loss of oil, do not disconnect the hoses from the motor. 2. Raise and lock the lift arms in transport mode (section 3.4) and disconnect the do...

  • Page 15: Adjustments    3

    Adjustments 3 15 3.19 cutting height - floating mode _________________________________________ follow the procedures outlined in section 3.16. 1. Assemble the front roller adjuster (b) to holes num- ber 2 and 4 only of the mower frame. Do not use hole numbers 1 and 3. Refer to the chart below for co...

  • Page 16: 3    Adjustments

    3 adjustments 16 3.20 torque specification___________________________________________________ jacobsen uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. 3.21 specific torque ________________________________________________...

  • Page 17: Maintenance    4

    Maintenance 4 17 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen dealer. 2. Inspect the equipment on a r...

  • Page 18: 4    Maintenance

    4 maintenance 18 4.3 engine oil ______________________________________________________________ check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap, and add oil as required. Perform initial oil change after first 50 hours of operat...

  • Page 19: Maintenance    4

    Maintenance 4 19 4.5 fuel ____________________________________________________________________ handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. • fill the fuel tank to within 1 in...

  • Page 20: 4    Maintenance

    4 maintenance 20 4.8 jump starting __________________________________________________________ before attempting to “jump start” the mower, check the condition of the discharged battery. Section 4.7 when connecting jumper cables: 1. Stop the engine on the vehicle with a good battery. 2. Connect red j...

  • Page 21: Maintenance    4

    Maintenance 4 21 4.11 hydraulic oil___________________________________________________________ refer to section 6.3 for specific maintenance intervals. The hydraulic reservoir on this machine is filled with jacobsen greens care 68 biodegradable fluid. Drain and replace the hydraulic oil after a majo...

  • Page 22: 4    Maintenance

    4 maintenance 22 4.14 muffler and exhaust __________________________________________________ to protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler. If you notice a change in the color or sound of the exhaust, stop the engine i...

  • Page 23: Maintenance    4

    Maintenance 4 23 4.17 care and cleaning _____________________________________________________ wash the mower and implements after each use. Keep the equipment clean. 1. Use compressed air to clean engine and radiator fins. A special blow gun is available through jacobsen dealer. 2. Use only fresh wa...

  • Page 24: 4    Maintenance

    4 maintenance 24 4.19 backlapping ___________________________________________________________ check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge. If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process, they...

  • Page 25: Maintenance    4

    Maintenance 4 25 4.20 storage ________________________________________________________________ general 1. Wash the mower thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the mower, tighten all hardware, replace worn or damaged components. 3. Drain and refill radiator. ...

  • Page 26: 5    Troubleshooting

    5 troubleshooting 26 5 troubleshooting 5.1 general________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact y...

  • Page 27: Warning

    Maintenance & lubrication charts 6 27 6 maintenance & lubrication charts 6.1 general ________________________________________________________________ 1. Always clean the grease fitting before and after lubricating. 2. Lubricate with grease that meets or exceeds nlgi grade 2 lb specifications. Apply ...

  • Page 28

    6 maintenance & lubrication charts 28 6.3 maintenance charts ___________________________________________________ a - add or adjust c - clean i - inspect l- lubricate r - replace ar - as required * indicates initial service for new machines. ** every 250 hours, or yearly whichever comes first. *** in...

  • Page 29: Parts Catalog    7

    Parts catalog 7 29 7 parts catalog 7.1 table of contents______________________________________________________ 1.1.................................................................................Decals......................................................................................................

  • Page 30: Tri-King

    30 tri-king 1900d with greenscare tri-king 1900d 1 2 3 4 5 / 6 7 / 8 9 29 10 11 12 13 24 14 15 27 16 17 18 19 22 23 20 21 28 26 25 105 db l wa 11 charlotte, nc year of production: made in u.S.A. ® a textron company manufactured under one or more of the following u.S. Patents: 5309699 5941057 6698171...

  • Page 31: Tri-King

    31 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 367160 1 decal, battery caution 2 367159 1 decal, battery danger 3 2812032 1 decal, hydraulic fluids 4 361615 1 decal, oil overfill 5 4124358 1 decal, right side stripe 6 4124357 1 decal, left side stri...

  • Page 32: Tri-King

    32 1/2 3 4 5/6 7 8 26 8 7 19 20 19 20 23 29 30 25 27 7 18 11 10 22 28 14 12 13 9 12 8 8 24 15 21 16 / 17 37 40 18 39 38 35 15 24 34 32 33 41 23 31 38 40 37 36 37 36 37 tri-king 2.1 hood and cowlings serial no. All.

  • Page 33: Tri-King

    33 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 2810411 1 left foot rest 2 2810413 1 right foot rest 3 400260 12 screw, 3/8-16 x 7/8” hex head 4 445796 12 nut, 3/8-16 spiralock flange 5 3002803 1 left hand transition 6 3002804 1 right hand transition...

  • Page 34: Tri-King

    34 1 2 3 3 4 5 6 6 6 7 7 7 7 18 8 8 8 9 10 10 11 12 13 18/19 14 15/16 20/21 8 17 tri-king 3.1 seat and base serial no. 67043-1601~4743.

  • Page 35: Tri-King

    35 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 3003301 1 seat base 2 558012 2 pad 3 3003368 1 plate 4 3003299 1 hinge 5 440078 5 carriage bolt, 5/16-18 x 3/4” 6 452006 10 flat washer, 5/16 7 446136 10 lockwasher, 5/16 hvy 8 443106 10 nut, 5/16 hex 9...

  • Page 36: Tri-King

    36 1 2 3 4 5 6 6 6 7 7 7 7 18 18 18 8 8 8 9 10 10 11 12 13 19 14 16 15 8 17 tri-king 3.2 seat and base serial no. 67043-4744 and up.

  • Page 37: Tri-King

    37 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 3003301 1 seat base 2 558012 2 pad 3 3003368 1 plate 4 3003299 1 hinge 5 440078 5 carriage bolt, 5/16-18 x 3/4” 6 452006 10 flat washer, 5/16 7 446136 10 lockwasher, 5/16 hvy 8 443106 10 nut, 5/16 hex 9...

  • Page 38: Tri-King

    38 1 2 4 5 8 9 10 4 12 12 13 14 15 16 17 18 19 20 21 17 18 19 26 27 28 22 25 24 23 fuse block (part of wire harness) 3 7 6 11 tri-king 4.1 dash installation serial no. All.

  • Page 39: Tri-King

    39 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 1002264.7 1 angle bracket 2 441602 4 carriage bolt, 5/16-18 x 3/4” 3 1002898 1 steering valve 557738 1 • seal kit 502924 1 • spring kit 4 444718 4 locknut, 5/16-18 center 5 362469 1 u-bolt clamp 6 44475...

  • Page 40: Tri-King

    40 30 3 1 29 31 32 6 5 4 x y x y 18 19 20 21 22 23 24 24 25 27 26 7 8 9 8 10 11 12 13 33 34 z 28 z 2 23 24 24 25 26 27 14 35 16 15 36 37 17 tri-king 5.1 instrument panel serial no. All.

  • Page 41: Tri-King

    41 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 2811437 1 dash panel 2 162720 1 water gauge reference u4 3 1001958 1 ignition switch reference sw9 4 5002101 1 • bezel 5 5002102 1 • nut 6 5000039 1 • ignition key 7 1001010 1 backlap switch reference s...

  • Page 42: Tri-King

    42 1 2 4 5 6 7 8 9 10 3 4 4 6 7 11 12 13 14 16 17 12 17 18 10 3 4 24 19 20 21 22 23 23 25 26 26 15 tri-king 6.1 hydro control linkage serial no. All.

  • Page 43: Tri-King

    43 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 3006746 1 extension spring 2 3006745 1 extension spring 3 3002372 2 spring bolt 4 443110 2 nut, 3/8-16 hex 5 3002399 1 traction rod 6 443108 4 nut, 5/16-24 hex 7 343398 2 ball joint 8 2811387 1 traction...

  • Page 44: Tri-King

    44 16 17 12 11 10 19 14/15 13 6 7 21 18 9 24 24 25 25 5 23 4 10 1 2/3 22 20 8 4 tri-king 7.1 front motors and brakes serial no. All.

  • Page 45: Tri-King

    45 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 2500127 1 brake lever 2 3002628 1 r.H. Brake cable 3 3002627 1 l.H. Brake cable 4 545237 2 spacer 5 – 2 tire and wheel assembly 5001348 1 • tire, 20 x 10 x 10 5002906 1 • rim 360111 1 • valve stem 6 352...

  • Page 46: Tri-King

    46 1 a 2 3 4 5 6 23 8 9 10 11 12 13 15 16 17 18 19 26 25 28 29 20 21 22 27 25 15 16 24 17 14 7 a b b 30 30 31 16 16 tri-king 8.1 parking brake, neutral start and 3wd switches serial no. All.

  • Page 47: Tri-King

    47 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 3002056 1 switch, parking brake reference sw8 2 402022 2 screw, #6-32 x 2” round head 3 453005 2 flat washer, #6 4 447204 2 lockwasher, #6 internal tooth 5 444304 2 nut, #6-32 hex 6 4140149 1 switch, pr...

  • Page 48: Tri-King

    48 engine throttle lever 9 25 6 19 21 22 31 14 15 18 18 18 28 20 17 24 23 24 24 16 18 28 23 24 21 1 12 29 9 9 8 8 6 6 11 13 12 7 to motor to control panel 3 32 6 10 2 4 30 8 9 8 engine stop lever 26 to motor 9 5 36 37 33 35 34 tri-king 9.1 fuel control serial no. All.

  • Page 49: Tri-King

    49 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 345671 1 clamp 2 2810088 1 bracket, solenoid 3 ref 1 throttle cable see 5.1 4 2810546 1 rod, solenoid 5 443104 1 nut, 1/4-28, hex 6 400112 5 screw, 1/4-20 x 1” hex head 7 2810134 1 throttle cable bracke...

  • Page 50: Tri-King

    50 > change from previous revision tri-king 10.1 frame serial no. All item part no. Qty. Description serial numbers/notes 1 4130752 1 frame 2 328133 4 • bushing 3 3002170 4 • bushing 4 365106 2 • bushing 5 471216 1 • grease fitting 6 2811393 1 column assembly 7 400188 2 screw. 5/16-18 x 1” hex head ...

  • Page 51: Tri-King

    51 > change from previous revision 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 13 14 14 ! Warning this structure's proctective capability may be impaired by structural damage, over turn, or alteration. If any of these conditions occur, this structure must be replaced. 5003597 ! Warning 5003598 use seat belt...

  • Page 52: Tri-King

    52 1 13 3 8 2 2 3 8 6 9 7 22 21 12 11 10 9 5 14 15 19 20 18 4 23 17 16 tri-king 12.1 rear steering serial no. All.

  • Page 53: Tri-King

    53 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 4138501 1 steering cylinder (includes 1a) 4137139 1 • seal kit 2 443820 2 nut, 1/2-20 hex 3 3010485 2 ball joint 4 353914 4 wheel bolt 5 1001129.7 1 steering fork 6 471231 1 grease fitting 7 400414 1 sc...

  • Page 54: Tri-King

    54 5 6 3 1 2 4 7 8 15 9 10 11 12 17 18 16 14 13 9 19 20 21 22 23 tri-king 13.1 engine and pump serial no. All.

  • Page 55: Tri-King

    55 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 1001889 1 diesel engine (kubota d662) serial no. 1601~4995 1 4143350 1 diesel engine (kubota d662) serial no. 4996 and up 2 5002644 1 • oil filter cartridge 3 4127309.7 1 engine front bracket 4 2811637....

  • Page 56: Tri-King

    56 12 13 5 8 10 4 3 25 13 20 20 13 19 12 19 19 12 13 2 13 11 20 13 13 2 1 21 21 1 19 13 18 19 grounding cable to engine block 15 15 17 17 9 9 16 15 part of frame part of frame 14 7 6 tri-king 14.1 diesel engine mounting diesel engine serial no. All.

  • Page 57: Tri-King

    57 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 346006 1 cable, grounding 2 400190 2 screw, 5/16-18 x 1-1/4” hex head 3 400272 4 screw, 3/8-16 x 2-1/4” hex head 4 3004523 4 mount, isolation 5 3004526 4 washer, mount isolator 6 4121872.7 1 bracket, he...

  • Page 58: Tri-King

    58 4 4 3 3 2 1 14 14 14 5 6 7 8 8 8 9 10 11 12 13 15 16 17 18 18 19 20 20 21 22 22 22 23 24 27 28 29 30 25 25 26 26 tri-king 15.1 diesel engine exhaust serial no. All.

  • Page 59: Tri-King

    59 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 4130755 1 bracket, muffler 2 4130753 1 bracket, muffler 3 441602 2 carriage bolt, 5/16-18 x 3/4” 4 445795 2 nut, 5/16-18 spiralock flange 5 4121007.7 1 bracket, muffler 6 361005 1 screw, m8-1.25 x 25 mm...

  • Page 60: Tri-King

    60 8 8 7 6 5 4 3 2 1 9 10 11 12 13 14 15 16 17 17 17 4 5 19 18 21 21 6 5 6 4 20 5 5 tri-king 16.1 radiator installation serial no. 1601~4995.

  • Page 61: Tri-King

    61 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 554896 1 radiator 2 1002101.7 1 front shroud 3 5001666 1 rear shroud 4 355174 8 bolt, m6-1 x 12mm 5 446130 10 lockwasher, 1/4 hvy 6 452004 8 flat washer, 1/4 7 1001964.7 7 front slide shroud 8 3004187 a...

  • Page 62: Tri-King

    62 1 2 3 4 4 4 4 5 5 5 6 6 6 7 8 9 10 10 11 13 13 14 14 15 18 19 6 5 6 15 16 17 17 17 17 20 20 20 12 12 tri-king 16.2 radiator installation diesel engine serial no. 4996 and up.

  • Page 63: Tri-King

    63 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 4141036 1 radiator 2 4150417 1 bracket, radiator mount 3 4140846 1 fan shroud 4 362535 9 bolt, m6-1 x 16mm 5 446130 9 lockwasher, 1/4 hvy 6 452004 10 flat washer, 1/4 7 444708 1 locknut, 1/4-20 hex cent...

  • Page 64: Tri-King

    64 13 8 9 4 17 3 4 a 14 15 1 2 5 6 7 11 22 21 20 19 18 16 10 12 a tri-king 17.1 air filter and circuit breaker serial no. All.

  • Page 65: Tri-King

    65 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 1001354 1 air cleaner 5000913 1 • air cleaner element 5000912 1 • cover 5000914 1 • valve 2 3002862 1 foam ring 3 3002863 1 air intake hose 4 326112 2 hose clamp 5 361005 2 bolt, m8-1.25 x 25mm 6 446136...

  • Page 66: Tri-King

    66 1 2 3 7 8 9 8 10 11 12 13 14 15 16 16 17 18 19 20 21 6 22 5 4 17 1 5 7 11 tri-king 18.1 tanks serial no. All.

  • Page 67: Tri-King

    67 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 452004 3 flat washer, 1/4 2 1002019.6 1 hydraulic oil tank 3 3002397 1 magnetic plug 4 445612 2 nut, 1/4-20 wing 5 446154 4 lockwasher, 1/2 hvy 6 2809688 1 fill breather cap 5003624 1 • gasket 7 344132 ...

  • Page 68: Tri-King

    68 1 2 3 4 4 5 6 7 8 9 10 5 11 12 13 14 15 19 20 17 18 18 21 22 22 23 24 25 26 27 16 tri-king 19.1 hydro pump and charge filter serial no. All.

  • Page 69: Tri-King

    69 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 4120764 1 hydraulic pump serial no. 1601 ~ 4250, see 33.1 1 4129590 1 hydraulic pump serial no. 4251 and up, see 33.1 1 2 340070 1 adapter, 90° 3 340061 1 adapter, 90° 4 339989 2 adapter, straight 5 339...

  • Page 70: Tri-King

    70 b a a b d c 11 15 13 14 26 27 28 29 10 12 11 14 16 32 33 19 19 8 18 16 33 34 31 20 20 25 21 22 23 21 1 35 34 14 14 17 6 7 3 9 24 5 4 19 2 30 36 36 38 38 38 37 38 rear view of hydraulic pump tri-king 20.1 pump suction and return hydraulics serial no. All.

  • Page 71: Tri-King

    71 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 1001372 1 tube, filter to pump 2 2809725 1 tube, pump return 3 3004182 1 angle 4 400188 2 screw, 5/16-18 x 1” hex head 5 452006 2 flat washer, 5/16 6 446136 2 lockwasher, 5/16 hvy 7 443106 2 nut, 5/16-1...

  • Page 72: Tri-King

    72 f f e e c d c d 11 11 14 15 15 11 17 17 16 16 11 11 4 3 9 9 7 8 9 9 7 18 8 7 5 7 18 6 10 2 12 19 19 19 19 19 11 13 1 19 19 19 rear view of hydraulic pump tri-king 21.1 traction hydraulics serial no. All.

  • Page 73: Tri-King

    73 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 2810603 1 tube, pump to motor 2 2810604 1 tube, pump to motor 3 2810602 1 tube, r. Motor to l. Motor 4 2810601 1 tube, r. Motor to l. Motor 5 3003242.7 1 bracket 6 441668 2 carriage bolt, 1/4-20 x 1-1/4...

  • Page 74: Tri-King

    74 steering valve asm. Bottom view aux in out lt rt a a b b c c d d e e 1 2 3 3 4 5 5 6 7 8 9 10 11 12 13 13 13 14 14 15 15 15 15 16 17 18 19 20 20 20 21 22 23 24 24 24 25 tri-king 21.2 steering and lift hydraulics serial no. All.

  • Page 75: Tri-King

    75 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 1002944 1 tube, steering valve to filter 2 2811063 1 tube, steering valve to pump 3 364221 1 clamp 4 400114 1 screw, 1/4-20 x 1-1/4” hex head 5 452004 2 flat washer, 1/4 6 444708 1 locknut, 1/4-20 cente...

  • Page 76: Tri-King

    76 16 16 3 16 16 2 12 13 14 15 1 1 1 1 6 7 15 9 10 8 11 2 16 16 4 3 13 14 15 5 18 17 11 11 8 10 6 9 8 5 tri-king 22.1 reel hydraulics serial no. All.

  • Page 77: Tri-King

    77 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 473142 8 nylon tie 2 400120 3 screw, 1/4-20 x 2” hex hd 3 444708 3 locknut, 1/4-20 center 4 3003323.7 1 bracket 5 1001491 1 center reel motor return hose 6 1001490 1 right reel motor return hose 7 10014...

  • Page 78: Tri-King

    78 16 15 32 35 34 26 1 37 9 33 35 36 36 28 29 27 1 32 13 10 15 30 32 31 3 4 5 6 7 8 11 12 17 18 19 20 21 22 23 24 25 26 19 19 2 38 tri-king 23.1 reel lift serial no. All.

  • Page 79: Tri-King

    79 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 400108 3 screw, 1/4-20 x 3/4” hex head 2 554330 1 bronze bushing included with cylinder 3 452006 2 flat washer, 3/8 4 307374 1 washer 5 458038 1 retaining ring 6 345700 6 washer 7 364238 1 cylinder pin ...

  • Page 80: Tri-King

    80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 19 20 21 22 23 24 25 26/27 28 29 30 31 32 35 34 33 18 18 tri-king 24.1 rear lift arm serial no. All.

  • Page 81: Tri-King

    81 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 1001271.7 1 rear lift arm 2 471216 1 grease fitting 3 364149.7 1 extension spring 4 452008 1 flat washer, 3/8 5 446142 1 lockwasher, 3/8 hvy 6 400262 1 screw, 3/8-16 x 1” hex head 7 3003754 1 j bolt 8 3...

  • Page 82: Tri-King

    82 > change from previous revision reel bedknife bedknife backing mower frame rear roller assembly shaft tube tri-king 25.1 reels serial no. All product number size in inches no. Of blades bedknife bedknife backing rear roller location reel part no. Mower frame complete tube shaft left center right ...

  • Page 83: Tri-King

    83 > change from previous revision 11 13 20/21 12 10 10 8 18/19 9 17 15 17 12 10 14 22 16 7 4 1 5 2 6 3 item part no. Qty. Description serial numbers/notes 1 ref 1 rear roller 2 3005156 2 • wear sleeve 3 3004882 2 • oil seal 4 338647 2 • oil seal 5 500534 2 • bearing, cup and cone 6 367029 2 • nut 7...

  • Page 84: Tri-King

    84 4 3 2 38 33 34 24 30 31 8 7 9 5 29 22 23 26 19 35 20 32 18 25 21 28 12 13 11 10 2 3 4 6 5 1 14 15 16 17 27 13 36 37 tri-king 27.1 reel bearing housing serial no. All.

  • Page 85: Tri-King

    85 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 5001606 1 housing 2 500596 2 • bearing, cup and cone 3 3000983 1 • oil seal 4 3001152 1 • washer 5 471242 1 • relief fitting 6 4128725 1 • grease fitting 7 5001607 1 housing (includes 2 ~ 5, 8 and 9) 8 ...

  • Page 86: Tri-King

    86 12 11 10 28 13 24 10 8 8 7 6 4 12 11 10 9 19 18 18 17 20 21 6 5 15/16 27 26 26 22/23 20 25 13 11 3 2 29 11 32 11 12 14 1 1 30 31 33 33 33 33 tri-king 28.1 shields and center pivot arm serial no. All.

  • Page 87: Tri-King

    87 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 4113759 1 center pivot arm 67116 only 1 4113756 1 center pivot arm 67125 only 364140 2 • bushing 2 338561 1 reel pivot bracket 3 338562 1 reel pivot bracket 4 366827 2 pivot spacer 5 400442 2 screw, 1/2...

  • Page 88: Tri-King

    88 22 21 22 23 26 27 17 30 19 18 20 19 18 24 20 10 13/14 25 9 7 8 6 2/15 3 15 10 19 18 20 17 30 11/12 23 22 21 22 16 9 7 6 8 1/4 15 3 3 26" reels 30" reels 28 28 29 29 7 16 7 tri-king 29.1 side pivot and lift arms serial no. All.

  • Page 89: Tri-King

    89 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes 1 4113757 1 right pivot arm 67115 only 2 4113754 1 right pivot arm 67124 only 3 364156 2 • bushing 4 4113758 1 left pivot arm 67114 only 5 4113755 1 left pivot arm 67123 only 6 400260 2 screw, 3/8-16 x 7/...

  • Page 90: Tri-King

    90 > change from previous revision 10 13 9 8 7 11 12 5 1 2 3 6 4 14 16 15 tri-king 30.1 down pressure kit optional kit serial no. All item part no. Qty. Description serial numbers/notes 1002588 1 down pressure kit 1 400268 2 • screw, 3/8-16 x 1-3/4” 2 366974 2 • rod end 3 364328 2 • spacer 4 443812 ...

  • Page 91: Tri-King

    91 > change from previous revision 1 2 3 4 5 6 7 8 9 item part no. Qty. Description serial numbers/notes 1 n/s 3 shear pin (included in a) 2 n/s 4 snap ring (included in a) 3 n/s 1 oil seal (included in a) 4 5001435 1 driveshaft 5 n/s 3 seal plate (included in a) 6 590286 6 alignment pin 7 5001437 1...

  • Page 92: Tri-King

    92 16 17 14 15 31 30 29 28 27 26 12 8 11 25 24 9 32 10 5 6 13 7 18 20 19 21 22 23 tri-king 32.1 reel motor part no. 1002603 serial no. All.

  • Page 93: Tri-King

    93 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes a 5002657 1 seal kit includes 6, 10, 18, 21, 24, 26 & 28 b 503502 1 relief cap kit includes 20 & 21 c 503503 1 relief valve kit includes 19 ~ 23 d 503504 1 valve stem kit includes 28 ~ 30 5 5001442 4 snap...

  • Page 94: Tri-King

    94 8 9 6/13 7 14 13 4 1 16 3 11 2 15 5/12 9 6/13 7 14 13 4 10 10 1 16 3 11 5/12 part number 4129590 part number 4120764 tri-king 33.1 traction pump part no. 4120764 and 4129590 serial no. All.

  • Page 95: Tri-King

    95 > change from previous revision tri-king item part no. Qty. Description serial numbers/notes a 502664 1 charge pump kit part number 4120764 a 4132078 1 charge pump kit part number 4129590 1 n/s 1 • charge pump 2 n/s 4 • screw, socket head 3 n/s 1 • screw, socket head 4 4120217 1 • drive pin 5 n/s...

  • Page 96: Tri-King

    96 > change from previous revision 1/4 1/4 8 2/3/5 6 7 6 tri-king 34.1 3wd valve part no. 4111942 serial no. All item part no. Qty. Description serial numbers/notes 1 4113025 2 check valve 2 4113026 1 spool valve 3 4113027 1 solenoid coil reference k6 4 5003578 2 seal kit, check valve 5 5003579 1 se...

  • Page 97: Tri-King

    97 > change from previous revision 1 2 3 4 5 7 6 item part no. Qty. Description serial numbers/notes 1 n/s 1 cam r.H. 1 n/s 1 cam l.H. 2 557823 1 pivot pin 3 503660 1 carrier side pad 4 557824 1 pad support 5 557825 1 lever retainer spring 6 557826 1 pad support 7 503660 1 cam side pad tri-king 35.1...

  • Page 98: Tri-King

    98 sa i b bg ml bn off-none run - b+i+a; x+y off-g+m run - b+l optional light kit start - b+i+s rd rd y x rd bk + - b1 m1 g g k1 bs p p cb1 1 2 rd bn bn/bk bn/ye bn/gy bn/rd bn/rd rd/wh rd/wh rd/ye rd/gn rd/gn or/gn or/bn or/bn or/ye or/bu or/ye or/wh ye/gy rd/ye rd/bk gy bk bk bk bk rd/wh rd/ye rd/...

  • Page 99: Tri-King

    99 > change from previous revision tri-king item reference illustration part number description serial numbers/notes b1 ns battery cb1 see 17.1 3000359 50 amp circuit breaker diesel units only cb2 see 5.1 338601 10 amp circuit breaker d1 not shown 555846 clutch diode included in wire harness d2 not ...

  • Page 100: Tri-King

    100 rear wheel motor left wheel motor right wheel motor traction pump engine direct drive 3400 rpm reel motors right center left electric clutch filter tank 5.5 gals. In system steering cylinder steering valve filter lift cylinder lift valve 3wd valve a t b p pb t p l r 1 2 a1 a b1 b a b tri-king 37...

  • Page 101: Fluids And Compounds

    Fluids and compounds * refer to the operator’s manual or the parts & maintenance manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a high usage parts catalog illustrating commonly used parts through easy to read line drawings. See your local jacobsen dealer for a co...

  • Page 102: Tri-King

    102 x w w w x w x w w-x o-ring face seal size o-ring boss dash size w-x o-ring face seal size o-ring boss dash size w-x o-ring face seal size w-x o-ring face seal size o-ring face seal size w-x o-ring face seal size o-ring face seal size o-ring face seal size w-x o-ring face seal size o-ring face se...

  • Page 103: Tri-King

    103 > change from previous revision tri-king adapter part number. Dash size adapter type (w) o-ring (x) o-ring (y) o-ring (z) o-ring 339972 4-4 straight adapter 339908 339896 339974 4-6 straight adapter 339908 339897 339979 6-6 straight adapter 339909 339897 339980 6-8 straight adapter 339909 339898...

  • Page 104: Index

    104 index 1000956.7....................81 1000970.......................55 1000973.......................67 1001010.......................41 1001129.7....................53 1001132.......................39 1001134.......................67 1001147.......................71 1001148.................69 ,...

  • Page 105: Index

    105 index 3007673...................... 83 3007694...................... 89 3007908...................... 89 3008359...................... 83 3008360...................... 83 3008433...................... 41 3008482................ 45 , 53 3009193...................... 47 3010485.......................

  • Page 106: Index

    106 index 5002657.......................93 5002831.......................82 5002832.......................82 5002906.......................45 5002916.......................53 5003384.................45 , 53 5003578.......................96 5003579.......................96 5003595.......................

  • Page 108

    Jacobsen, a textron company 11108 quality drive, charlotte, nc 28273 www.Jacobsen.Com 800-848-1636 equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians b...