Jaspi Econature40 Installation And Operation Manual - Environmental Instructions

Other manuals for Econature40: Installation And Operation Manual
Manual is about: SOLID FUEL BOILER

Summary of Econature40

  • Page 1

    07.2011 solid fuel boiler installation and operation manual jÄspi – heating professional www.Kaukora.Fi.

  • Page 2: Contents

    2 contents contents ............................................................................................................................................... 2 environmental instructions ..............................................................................................................

  • Page 3: Environmental Instructions

    3 environmental instructions packing packing is made of 100 % waste materials. Dispose of packing in accordance with local waste disposal requirements. Removal from service the boiler should be delivered to a waste dis- posal point for electric and electronic compo- nents. Operating principle econat...

  • Page 4: Technical Data

    4 technical data power: 40 kw weight: 450 kg volume: 120 l max. Temperature: 110 ºc min. Temperature: 0 ºc max. Pressure: 3.0 bar standard pressure: 1.5 bar proof-test pressure: 4.0 bar power consumption: 0.12 kw voltage: 230 v frequency: 50 hz body protection: ip 2x furnace dimensions: height 600 m...

  • Page 5

    5 parts 1. Flue gas extractor fan 2. 90º flue swiveling joint 3. Filling port 4. Maintenance hatch 5. Cleanout 6. Air chamber hatch 7. Electric leads 8. R32 fh (female threaded) outlet to accu- mulator 9. R32 fh return from accumulator 10. R15 fh drain connection 11. R25 fh expansion connection 12. ...

  • Page 6: Installation

    6 installation when installing follow the requirements be- low. The boiler should be installed upright on a safe level support/surface. There are four ad- justable legs supplied with the boiler. It is recommended to fit the boiler with a flue gas sensor. Flue gas temperature in the boiler must be at...

  • Page 7

    7 stack the stack should be round, Ø 150 mm, whole brick lined. The minimum required boiler draft is 10 pa. The stack should be high enough to prevent flue gases from polluting environment nearby. Piping installation the boiler is always connected to a 1800- 3000 liter energy accumulator. We recomme...

  • Page 8

    8 heat connection diagram 1. Membrane expansion tank 2. 1.5 bar safety relief valve 2 ea. 3. Econature–40 boiler 4. Hot water mixing valve block 5. Termovar dn32 / 72 ºc charging pack 6. Ovali-1800 energy accumulator 7. JÄspi tubular electric heater max. 5 ea. 8. Heating loop pump 9. Accumulator the...

  • Page 9: Start-Up

    9 start-up check that: • the flue is open and there is no installa- tion or other waste at its base. • the boiler and the heating system are filled with water and circulation is work- ing. • piping connections are tight. • the system is under pressure. • the safety relief valve is working, i.E. Wate...

  • Page 10

    10 firewood burning • position the power switch (6) to on. • put about eight 50 cm long pieces of wood evenly onto the fire bar, altogether weighing about 6 kg, and insert paper or birch bark in between to ensure ignition. • fire the wood and start the smoke ex- hauster by rotating the thermostat to...

  • Page 11

    11 combustion air control for clean boiler convection surfaces, the flue gas temperature should be approximately 170 ºc. Raising temperature by increasing power will reduce the boiler efficiency. Too low power should not be used either as this will drop the flue gas temperature below 150 ºc due to c...

  • Page 12

    12 s econdary air adjustment f lame c ause a djustment red flame with black swirling. Secondary air is not enough for burning. The stack discharges black or dark smoke. Add secondary air. Yellow white flame. Good air distribution. The stack discharges light grey smoke. No need to adjust burning. Daz...

  • Page 13: Troubleshooting

    13 cleaning keeping a daily watch on the burning process in the boiler and making necessary adjust- ments make the cleaning process a problem free and infrequent job. Good burning forms a thin grey or coffee colored layer on the firing surfaces of the boiler, which falls off itself. Poor burning for...

  • Page 14

    14 the flue gas temperature is too low • ensure that the primary and secondary air ratio and volume are correct. • ensure that the firewood is dry. • shorten the turbulators if necessary by removing the lower plate from each ele- ment in order to increase the flue gas tem- perature. The extractor fa...

  • Page 15

    15 installation record boiler serial number / year boiler type installer / company date wiring installer / company date system tuning / training installer / company date factory date setting flue gas temperature 170 ºc reduced flue pressure pump speed pump speed upper primary air 0 lower primary air...

  • Page 16: Ey Assurance Certificate

    16 ey assurance certificate www.Kaukora.Fi certifies that its solid-fuel heating boiler complies with the pressure vessels requirements according to the ministry of finance and industry's decision 938/1999 and directive 97/23/ey modules b1 quality audit agency declared agency 0424 inspecta ey inspec...