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- Installation And Operating Instructions Manual
Jay RSRA Installation And Operating Instructions Manual
Summary of RSRA
Page 1
Page 1 / 41 ref doc : 330740f/en revision 01 29.09.2015 radiosafe series wireless emergency stop system installation and operating instructions manual - translated in english from original french version - rsra sci-b ure udf.
Page 2: Table of Contents
Page 2 / 41 ref doc : 330740f/en revision 01 29.09.2015 table of contents 1 guidelines for safe use ......................................................................... 4 2 presentation of radiosafe emergency stop system ....................... 6 2.1 unpacking the product .........................
Page 3
Page 3 / 41 ref doc : 330740f/en revision 01 29.09.2015 9 maintenance ......................................................................................... 33 9.1 spare parts ............................................................................................................................
Page 4: Guidelines For Safe Use
Page 4 / 41 ref doc : 330740f/en revision 01 29.09.2015 1 guidelines for safe use the european machinery directive states that a radio remote control must be considered both as a control unit and as a safety component for stopping a system. Safe use of a radio remote control therefore calls for stri...
Page 5
Page 5 / 41 ref doc : 330740f/en revision 01 29.09.2015 a functional test (automatic or manual) to detect failures shall be performed within the following test intervals: at least every month for pl e with category 3 or category 4 (according to en iso 13849-1) [or sil 3 with hft (hardware fault to...
Page 6
Page 6 / 41 ref doc : 330740f/en revision 01 29.09.2015 2 presentation of radiosafe emergency stop system 2.1 unpacking the product the radiosafe product comprises: one receiver rsra (1) one transmitter ure (2) one 24vdc-5vdc voltage adapter ucc4 (3) one charger support sci-b (4) two sheets of label...
Page 7: Technical Characteristics
Page 7 / 41 ref doc : 330740f/en revision 01 29.09.2015 2.3 product code refer to the technical sales brochure ref. E800 for all information concerning the product code. This information is accessible on our internet site at http://www.Jay-electronique.Com/ 3 technical characteristics 3.1 transmitte...
Page 8
Page 8 / 41 ref doc : 330740f/en revision 01 29.09.2015 in the event of a transmitter failure you can recover the electronic key and connect it to a « maintenance » transmitter which buttons are configured in the same way as those of the failed transmitter. When this is not the case, the differing b...
Page 9
Page 9 / 41 ref doc : 330740f/en revision 01 29.09.2015 3.2 receiver rsra housing abs, black/yellow ip 40 weight 495 g (approx.) dimensions 67 x 84 x 129mm (not including antenna) operating temperature range 0 °c to + 50 °c storage temperature range - 30 °c to + 70 °c connection spring terminals for...
Page 10
Page 10 / 41 ref doc : 330740f/en revision 01 29.09.2015 the rsra receiver has the following outputs : 100 ma opto-coupled static outputs : 6 function outputs safety relays : 2 guided-contact safety relays « 3 n0 ». Safety outputs and inputs terminals function a1+ 24vdc power supply for safety modul...
Page 11
Page 11 / 41 ref doc : 330740f/en revision 01 29.09.2015 static outputs assigned to remote control terminals function a3+ 24vdc power supply for static outputs assigned to remote control a2- common ground 17 detection transmitter on charger 27 b1, 1 st point of contact 37 b2, 1 st point of contact 4...
Page 12
Page 12 / 41 ref doc : 330740f/en revision 01 29.09.2015 3.3.2 positioning the infrared module udf 3.4 configuring the receiver the receiver module inputs and outputs can be configured in accordance with your applications. To configure this parameter, you must remove the front panel of the product. ...
Page 13
Page 13 / 41 ref doc : 330740f/en revision 01 29.09.2015 (1) reset mode for protection circuits « s11-s14 » and « s21-s24 » manual start : once the protection circuits connected across s11-s14 and s21-s24 are again active, you must restart the equipment using the on button wired on the control panel...
Page 14
Page 14 / 41 ref doc : 330740f/en revision 01 29.09.2015 2 no contacts n0 contact connection terminals ind. Light state off flashing on steady static output 17 safety relays inactive or charger monitoring contacts open or remote control activated not applicable remote control inactive, charger monit...
Page 15: Operating Principle
Page 15 / 41 ref doc : 330740f/en revision 01 29.09.2015 4 operating principle the safety receiver is equipped with a secure wireless reception module designed to interpret signals from a radio transmitter. In addition, depending on the program selected by the two b switches, the receiver (rsra) wil...
Page 16
Page 16 / 41 ref doc : 330740f/en revision 01 29.09.2015 when these 4 conditions are satisfied, the operator can use the product. If any of the conditions for operation in the « monitoring – diagnostic » mode are not observed, the equipment must be stopped and the radio remote control must be used i...
Page 17
Page 17 / 41 ref doc : 330740f/en revision 01 29.09.2015 use of two wired emergency stops and a radio remote controlled emergency stop. Ditto above with control of contacts of auxiliary relays « k3-k4 ». A1+ s11 s12 s14 s13 s21 s22 s24 s23 s31 s32 s34 s33 s42 a3 a4 13 23 33 y1 y2 a2- 58 48 17 27 37 ...
Page 18
Page 18 / 41 ref doc : 330740f/en revision 01 29.09.2015 6.2.1 diagram of functions according to program selected. Reminder : the program is selected using the 2 « b » switches see § 3.4.1 “choice of receiver (rsra) program ”. Switch b = 0: protection circuits connected to s12-s14 and s22-s24 always...
Page 19
Page 19 / 41 ref doc : 330740f/en revision 01 29.09.2015 switch b = 1: protection circuits connected to s12-s14 and s22-s24 always active. Manual startup only by «on» button connected to s42 transmitter acknowledged if one of charger contacts connected to s32 and s34 opens. Reset of transmitter emer...
Page 20
Page 20 / 41 ref doc : 330740f/en revision 01 29.09.2015 switch b = 2: protection circuits connected to s12-s14 and s22-s24 always active, automatic startup. Transmitter acknowledged if one of charger contacts connected to s32 and s34 opens. Reset of transmitter emergency stop by its “on” button, gr...
Page 21
Page 21 / 41 ref doc : 330740f/en revision 01 29.09.2015 switch b = 3: protection circuits connected to s12-s14 and s22-s24 always active, automatic startup. Transmitter acknowledged if one of charger contacts connected to s32 and s34 opens. Reset of tr ansmitter emergency stop by «on» button connec...
Page 22
Page 22 / 41 ref doc : 330740f/en revision 01 29.09.2015 switch b = 4: protection circuits connected to s12-s14 and s22-s24 always active, manual startup by «on» button connected to s42 transmitter acknowledged if one of charger contacts connected to s32 and s34 opens. Manual startup by transmitter ...
Page 23
Page 23 / 41 ref doc : 330740f/en revision 01 29.09.2015 diagram for “area access” by gate diagram for « area access » by safety barrier a1+ s11 s12 s14 s13 s21 s22 s24 s23 s31 s32 s34 s33 s42 a3 a4 13 23 33 y1 y2 a2- 58 48 17 27 37 a2- 47 57 67 77 a2- 14 24 34 k1 k2 red (1) (receiver error code) ch...
Page 24
Page 24 / 41 ref doc : 330740f/en revision 01 29.09.2015 6.2.3 diagram of functions according to program selected reminder : the program is selected using the 2 « b » switches see § 3.4.1 “choice of receiver (rsra) program ”. Switch b = 8: access to protected area protection circuits connected acros...
Page 25
Page 25 / 41 ref doc : 330740f/en revision 01 29.09.2015 switch b = 9: access to protected area protection circuits connected to s12-s14 and s22-s24 always active if charger contact connected across s31 and s32 is closed manual startup only by «on» button connected to s42. Transmitter acknowledged i...
Page 26: Installation Recommendations
Page 26 / 41 ref doc : 330740f/en revision 01 29.09.2015 7 installation recommendations 7.1 general information experience has shown that functional reliability basically depends on the quality of the installation, in particular as concerns the following points : - interference suppression, - choice...
Page 27
Page 27 / 41 ref doc : 330740f/en revision 01 29.09.2015 on the sides of the unit, we recommend: mounting the charger support to avoid any ambiguity when the radio remote control is inactive, placed on its charger, we recommend that you do not mount the charger support in a way which is directly vis...
Page 28: Commissioning
Page 28 / 41 ref doc : 330740f/en revision 01 29.09.2015 8 commissioning 8.1 commissioning precautions before commissioning the system, the installer must : ensure : if several assemblies are installed, that the transmitter electronic key and the receiver have the same identity code. Check that this...
Page 29
Page 29 / 41 ref doc : 330740f/en revision 01 29.09.2015 8.3 configuring the transmitter. 8.3.1 procedure for programming frequency 1- switch on the receiver. 2- insert the electronic key in the transmitter. 3- - press and hold buttons b1 and b2, - unlock the emergency stop palmswitch on the transmi...
Page 30
Page 30 / 41 ref doc : 330740f/en revision 01 29.09.2015 8.3.2 procedure for programming « transmitter activity monitoring » duration. Note : the product is supplied with the “activity monitoring” duration set for 15 minutes. Changing the counting unit 1- - push and hold button b1. 2 - unlock the em...
Page 31
Page 31 / 41 ref doc : 330740f/en revision 01 29.09.2015 8.3.3 procedure for « locking – unlocking » access to transmitter programming 1- switch off the receiver. 2- insert the electronic key in the transmitter. 3- - press and hold buttons b1, b2 and " on ", - unlock the emergency stop palmswitch (f...
Page 32
Page 32 / 41 ref doc : 330740f/en revision 01 29.09.2015 8.3.4 procedure for « validation of an electronic key ». Reminder : to use the radiosafe radio remote control system, the identity code contained in the transmitter memory must be identical to the identity code of the electronic key, which is ...
Page 33: Maintenance
Page 33 / 41 ref doc : 330740f/en revision 01 29.09.2015 9 maintenance 9.1 spare parts reference & designation. Rswe21-b : programmed electronic key (specify your key nbr.) pr0248 : lithium-ion battery (1) sci-b industrial charger support ucc4 : 24vdc- 5v dc charger power supply uccu : 230vac- 5vdc ...
Page 34
Page 34 / 41 ref doc : 330740f/en revision 01 29.09.2015 9.2.2 fault isolation relative to receiver parameter definitions or configuration the safety receiver has two redundant electronic circuits integrating 4 microprocessors. For this reason, the fault and error indications are divided into two gr...
Page 35
Page 35 / 41 ref doc : 330740f/en revision 01 29.09.2015 9.2.3 receiver input fault isolation the various operating states leading to deactivation of the safety outputs are indicated by an error code (no.) simultaneously by the white led "v2" and static output 58. The white led « v1 » remains on. So...
Page 36
Page 36 / 41 ref doc : 330740f/en revision 01 29.09.2015 9.2.4 receiver radio function fault isolation. The red and green led states describe a malfunction in the radio part of the safety receiver. Name of led and colour mode indication message state safety micro led 1 (red v3) normal indicates vali...
Page 37: Warranty
Page 37 / 41 ref doc : 330740f/en revision 01 29.09.2015 10 warranty all our devices are guarantied 2 years as of the date of manufacture indicated on the product (except for the transmitter ure battery which has 1 year warranty). No repair, modification or replacement of a product during the warran...
Page 38
Page 38 / 41 ref doc : 330740f/en revision 01 29.09.2015 11 ce declaration of conformity.
Page 39
Page 39 / 41 ref doc : 330740f/en revision 01 29.09.2015 12 appendix a : intervention in equipment area example : access to load transfer machine in « monitoring – diagnostic » mode. 12.1 purpose the product is designed to allow a trained operator to access a closed secure area in “monitoring-diagno...
Page 40
Page 40 / 41 ref doc : 330740f/en revision 01 29.09.2015 12.5 procedure. 1. The transmitter must be placed on its charger, the wired emergency stop must be unlocked and the gate must be closed or the safety light barrier activated. This state is indicated by the white "v2" led and static output 58 w...
Page 41: Radiosafe
Page 41 / 41 ref doc : 330740f/en revision 01 29.09.2015 radiosafe installation manual appendix 330740f ok equipement operating in area to intervene in area with transmitter. Stop a protected stopping of the equipment is started important when the radio transmitter is set on its charger, it is stopp...