Jayco Heritage Owner's manual

Manual is about: Folding Camping Trailer

Summary of Heritage

  • Page 1

    ® where tradition and in- novation meet heritage folding camping trailer owner’s manual.

  • Page 2: 1-812-284-0276 Option 3

    Cunningham campers, inc. 5201 highway 62 jeffersonville, in 47130 1-812-284-0276 option 3 welcome to our used jayco owners' group we know jayco parts! As a group member you receive 10% off any order for parts, not already on sale. Just call us with your vin # and we will find what you need and ship ...

  • Page 3

    © 1997 jayco, inc. Litho u.S.A. 00-2 part no. 0152109 this manual has been provided by jayco, inc. For the sole purpose of providing instructions concerning the operation and maintenance of this vehicle and its components. Nothing in this manual creates any warranty, either expressed or implied. The...

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    Your new jayco is your passport to a whole world of new friends, camping fun and travel adventure when you join the thousands of jayco families who make up the . . . Jayco jafari international travel club you will find us enjoying the friendship and fellowship of jafari camping as we join our local ...

  • Page 5

    Yes, it’s for everyone with a jayco rv; young couples just starting out, families spending quality time together, the young at heart expanding their life experiences. Whether you belong to another camping club, have always traveled alone, or are just starting, don’t miss out on one of the most price...

  • Page 6: Table of Contents

    I table of contents chapter 1 – introduction to rv ownership welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 safety considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 reporting safety defe...

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    Ii canopy installation and setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 setup – folding camping trailer self storing canopy . . . . . . . . . . . 22 screen room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 chapter 4 ...

  • Page 8

    Iii lp detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 9

    Iv fabric components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 10: Welcome

    1 chapter 1 introduction to rv ownership welcome thank you for purchasing your jayco recreational vehicle and welcome to the world of recreational vehicle travel. Your purchase of a jayco rv allows you to enter this unique world of camping and leisure in a grand style. Your jayco rv has been designe...

  • Page 11: Safety Considerations

    2 safety considerations the terms note, caution and warning have specific meanings in this manual. A note provides additional information to make a step or procedure easier or clearer. Disregarding a note could cause inconvenience, but would not be likely to cause damage or personal injury. A cautio...

  • Page 12: Electrical System Safety

    3 it is very important to have the lp gas turned off during refueling of tow vehicles. Some states prohibit gas appliances to be operated during travel, especially in underground tunnels. Never allow gas containers to be filled above the liquid capacity indicated on the container. If a container is ...

  • Page 13: Insurance

    4 • always block trailer wheels solidly before unhitching. • before leaving a camp area with a trailer in tow, insure that the safety pin or locking lever is seated, breakaway wire is attached to tow vehicle, the jack is raised so that it cannot touch the ground, the dolly wheel removed, 110-volt el...

  • Page 14: Obtaining Service

    5 chapter 2 obtaining service.

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    6.

  • Page 16: Service Procedures

    7 service procedures basic service procedures we are interested in your satisfaction. Only by having your complete confidence and satisfaction with our product and its service can we assure our continued success as manufacturers of recreational vehicles. We have found that continuing a pleasant and ...

  • Page 17: Factory

    8 factory a factory service department is operated at our middlebury, indiana, manufacturing facility. Should your jayco rv be in need of repairs and your dealer recommends that the factory make the necessary repairs, it may be returned to our plant upon following these procedures: a. You or your de...

  • Page 18: Equipment

    9 chapter 3 use of your folding camping trailer in this chapter, you will find helpful information to assist you in preparing, traveling and using your folding camping trailer. Equipment tow vehicle begin your camping experiences by using a tow vehicle that will adequately transport your folding cam...

  • Page 19: Hitch Height

    10 hitch height the correct hitch ball height is listed on the chart below for your folding camping trailer. It is measured with the unit in a level position, measuring from the top of the ball to ground level. Jayco incorporated cannot be responsible for the suspension system of any tow vehicle. Th...

  • Page 20: The Safety Chain

    11 the safety chain there are different safety chain requirements determined by the various state laws. Your vehicle is equipped with chains to meet sae standard requirements for maximum gross trailer weight. Always have the safety chains attached when towing. Install them as shown below so they do ...

  • Page 21: Traveling

    12 • upon climbing steep, long grades and again descending, use lower gears even before it seems necessary. Use your brakes smoothly and evenly. • drive slowly during wet and icy conditions to ensure better control of your vehicle. If you are new to trailering, please take time to practice your towi...

  • Page 22: Loading Cargo

    13 loading cargo packing camping gear in your folding camping trailer requires serious consideration. All cargo should be distributed evenly with the heaviest items stored in the lower cabinets. Heavy items must be secured to prevent weight shifts while traveling. Additional weight behind the axle s...

  • Page 23: Tires

    14 caution: never attempt to raise the trailer by placing a jack under the axle. Lifting the trailer by this method may alter the camber in the axle causing permanent damage. Option weight listing (approximate added weight listed in pounds) 10' unit 12' unit spare tire . . . . . . . . . . . . . . . ...

  • Page 24: Wheel Lugs

    15 wheel lugs when the wheels are installed on your jayco the lug bolts must be tightened at 50-75 foot pounds of torque. Warning: wheel lugs should be checked at 10, 25 & 50 miles when new, then every 3,000 miles. The wheel lugs should then be checked after winter storage, before starting a trip, o...

  • Page 25: Breakaway Protection

    16 breakaway protection the hydraulic brake system is equipped with a breakaway cable or chain. When towing, this cable or chain should be attached loosely to a frame member of the tow vehicle leaving enough clearance so that the trailer can turn freely without actuating the breakaway device. Should...

  • Page 26: Opening Your Camper

    17 setting up your folding camping trailer warning: never leave your folding camping trailer plugged in to the 120 volt ac outlet while it is folded down. This would make the converter continue to run which can cause overheating and present a fire hazard. Caution: do not attempt to operate lifter sy...

  • Page 27

    18 note: road dirt and grime will sometimes make jacks difficult to operate. You may need to clean out before operating. To maintain stabilizer jacks keep clean and lubricate twice a year using only silicone lubricants as oils will attract dirt and cause additional problems. Do not place excessive w...

  • Page 28

    19 fig. 3-2 fig. 3-3 fig. 3-4 fig. 3-5 fig. 3-6 17. Exit unit and pull bed flaps over corners of bed until flaps are extended under the bed. Securely attach velcro. Warning: ensure that all velcro fasteners are mated and securely fastened. Loose areas could result in openings large enough for an inf...

  • Page 29: Closing Camper For Travel

    20 closing camper for travel inside 1. Enter camper and remove canvas from screen door by pulling canvas away from channel, beginning at the top of door, proceeding to bottom. 2. Disengage barrel locks. Unscrew plastic screws and remove door from top track. Remove door from bottom track and slide do...

  • Page 30

    21 outside 12. Raise the stabilizer jacks to their upright position. Insert crank and turn counter- clockwise until jack is tight, then turn crank an additional 1/8 of a turn (snug tight). 13. Slideout units: undo the velcro and snaps from the slideout and place the tent inside the slideout. Caution...

  • Page 31: Install

    22 canopy installation and setup before installing canopy, note these two observations for correct installation. 1. Three or more brass grommets are installed in the vinyl bag for breathing purposes. Grommets must be on the lower side. 2. Zipper tab in closed position will be in the rear of the camp...

  • Page 32

    23 caution: always install the stakes to avoid wind damage to the poles and the fabric. In severe wind it is best to remove the canopy. Wind and rain damage are not covered by warranty. Fig. 3-6.

  • Page 33: Screen Room

    24 screen room first time installation 1. Unwrap fabric skirt. 2. Using the placement chart below, drill 1/8" holes under the sidewall, through the metal skin and frame rail. Point “a” is drilled at 1-1/2" from the edge of the rear frame member. All other measurements are measured from the preceding...

  • Page 34

    25 5. Insert peg through the “eye” of the twist pole “b” and then through the hole at the outer end of end divider bar “c”. The white rubber crutch tip will rest against roof metal or the canopy bag. Install both ends. 6. Attach the velcro hook sewn to the inner side of canopy to the velcro loop sew...

  • Page 35: The Systems

    26 chapter 4 the systems plumbing system fresh water available in your jayco folding camper is a fresh water tank. 1. A tank is located under the floor and is permanently installed. To fill the tank, open the lid as shown. (fig. 4-1a) insert or hold the water hose and fill to the desired capac- ity....

  • Page 36

    27 water pressure regulator due to the possible existence of high pressure in some campgrounds (80 psi and higher) you may wish to use a removable 35-45 pound water regulator. Water systems in rvs are tested at 100 pounds as specified by rvia codes. Caution: not using a water pressure regulator when...

  • Page 37

    28 optional thetford cassette toilet preparing for use 1. Open access door on the right side of the camper and swing out fresh water fill funnel. 2. Add the given amount of aqua rinse through the waterfill funnel which results in a better flush and improves the hygiene of the toilet. Afterwards you ...

  • Page 38

    29 operation flushing 10. In order to prevent overpressure at high temperatures or difference in heights, open and close the valve blade once before use. Then add water to the bowl by turning the flush knob in a clockwise direction. When flush knob is released it will automatically turn back. 11. To...

  • Page 39: Shower System

    30 shower system the shower system in the folding camping trailer is designed to provide an easy and convenient method of showering while in the privacy of your personal camper. To operate the shower facility, observe the following steps: 1. Open shower countertop and secure lock. 2. Install shower ...

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    31 optional thetford cassette toilet the thetford cassette porta potti is easily winterized for storage or cold weather use. 1. Empty the fresh water tank using drain tube. Position drain tube outward through door opening. Pull off the plug and drain water from tank. 2. Flush a few times by turning ...

  • Page 41: Electrical System

    32 fig.4-5 electrical system the electrical system in this folding camping trailer is composed of 120-volt ac (alternating current) and 12- volt dc (direct current) capabilities. All installations are made in compliance with safety requirements of ansi standard a.1192, national electric code, and ca...

  • Page 42: Gfci

    33 gfci each unit contains a ground fault current interrupter (gfci) outlet. This special breaker has been designed to reduce the possible injury caused by electrical shock. An example of ground fault current is the current which would flow through a person who is using or touching an appliance with...

  • Page 43: Air Conditioner (Optional)

    34 air conditioner (optional) to meet state, national, and rvia codes as well as support from manufacturer of camper, you need to have installed a special kit to provide proper operation and energy for successful enjoyment. To comply with all applicable codes, it must have the following: 1. 20-amp r...

  • Page 44: Interior

    35 converter the converter utilizes 120-volt ac power and transforms this energy into 12-volt dc power, which is used inside of the camper. 12-volt dc energy supplies power to all lights, furnace blower, optional water pump. The converter is a technologically advanced 20-amp pwm “switch mode” type, ...

  • Page 45: Battery Charger

    36 all jayco folding camping trailers have ceiling light circuit directed through a master shut-off switch to prevent 12-volt current flow to ceiling lights with roof lowered. Periodically test light and switch to be sure switch adjustment is correct. Switch is located along bottom edge of roof on l...

  • Page 46: Fuse and Bulb Chart

    37 fuse and bulb chart fuses: circuit operation location number fuse size type interior lights/water pump in convertor 1 15 blade furnace in convertor 3 15 blade refrigerator in convertor 2 15 blade battery pac in line by battery 4 20 blade lp detector behind lp n/a 1 blade some components listed ab...

  • Page 47: Lp Fuel System

    38 lp fuel system it is because of the lp gas system that your rv has the convenience of a refrigerator, stove, water-heater, and furnace. This system has containers that contain the fuel and also regulators to control the pressure of the fuel and supplies the gas vapor to the various appliances. Wh...

  • Page 48: Installing Lp Containers

    39 if your tank becomes overfilled and is not allowed to “bleed off” before installation to the rv system, it may gain pressure from exposure to direct sunlight and will begin “blowing off” pressure from the overflow valve. This will be detected by the strong odor around the tanks. Keep open flames ...

  • Page 49: Main Supply Hose

    40 main supply hose the main supply hose will be attached from regulator to brass manifold fitting in frame of coach. Swivel brass nut on main hose will be your final attachment. There are several things to remember each time the container is removed: 1. Check that all fittings are tight. 2. Ensure ...

  • Page 50: Operation

    41 operation after the camper is completely set up and you are prepared for camping enjoyment, follow these steps for lp gas operation. 1. Close all burner valves, controls and pilot light valves. 2. Open main valve on lp container slowly to avoid fast rush through excess flow valve causing “gas fre...

  • Page 51: Lp Gas Consumption

    42 lp gas consumption most gas appliances are only operated intermittently. Unless there is heavy use of hot water, water heater consumption is minimal. During freezing weather and high wind conditions, furnace consumption can be extremely high. Lp gas consumption depends upon individual use of appl...

  • Page 52: Lp Detector

    43 lp detector all recreational vehicles with an lp fuel system and propane consuming appliances require a propane leak detection device for safety protection. Convertor or auxiliary battery is required to supply 12-volt dc energy to operate leak detector. Operation power on warm up: when power is f...

  • Page 53: Low Power Operation

    44 malfunction alarm the microprocessor will activate the malfunction alarm when it detects a fault in the detectors operation. The led will alternately flash red and green, while the sounder beeps twice every 15 seconds. The mute switch will not function. Remove the detector immediately and return ...

  • Page 54: Appliances

    45 chapter 5 appliances it is important to remember that the folding camping trailer appliances are connected to the lp gas system. All safety precautions and warnings stated in chapter 4 for the lp gas system need to be observed when using the appliances. Note: separate owner’s manuals are supplied...

  • Page 55: Operation of Stove

    46 operation of stove 1. To light the top burners: a. Turn the appropriate burner knob fully counterclockwise to the “on” position. Do not attempt to light more than one burner at a time. B. Immediately light the burner by holding a lit match or a hand-held spark igniter designed for this purpose ne...

  • Page 56: Furnace (Optional)

    47 furnace (optional) the furnace in the folding camping trailer requires both 12-volt dc (or 12-volt ac power through the converter) and lp gas energy for full operation. Listed below are basic safety and operation guidelines. Refer to the manual supplied by the manufacturer for full operating inst...

  • Page 57: Lighting Instructions

    48 warning: when first fired, the furnace may circulate fumes caused by the heating of materials used in the furnace manufacturing process. These fumes may cause physical irritation in some persons. The first heating of some building materials in the trailer can give off fumes that can be fatal to b...

  • Page 58: To Turn Off Gas to Furnace

    49 to turn off gas to furnace 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Open the access panel to turn off electric switch or curcuit breaker. 4. Close the control access panel. Water heater the water heater is installed...

  • Page 59: Pilot Flame

    50 fig. 5-2 pilot burner assembly 5. Set the lever at the mark between the warm and hot position. 6. Close access door. Caution: the temperature knob or lever is factory adjusted to its lowest dial setting. We recommend the mid-point position between warm and hot, as noted above. This will provide f...

  • Page 60: Refrigerator (Optional)

    51 refrigerator (optional) the refrigerator is available for your folding camping trailer as a convenience option. Unlike your home refrigerator, the rv refrigerator can be powered by one of three sources: 120 volt ac, 12 volt dc or lp gas. Another difference from your home refrigerator is the abili...

  • Page 61

    52 when the outside air temperature is less than 50° f, the refrigerator may have a tendency to freeze food at the colder temperature settings. To reduce the tendency to freeze food: • turn the thermostat to a warmer temperature setting. • keep the refrigerator full. • put foods that are more likely...

  • Page 62

    53 • if the battery charging stops during dc operation, change the refrigerator to lp gas or ac until the battery charging starts again. • check the voltage when in dc operation. The voltage should never drop below 10.5-volts. Additional information on controls be attentive when the outer coach surf...

  • Page 63: Care of Body Components

    54 chapter 6 care of body components exterior aluminum the aluminum on the outside of your jayco can be cleaned and washed the same as an automobile finish. It is suggested that a spray wax, or wash and wax combination, be used for waxing due to the texture of the aluminum. Exterior roof the roof is...

  • Page 64: Frame

    55 frame the frame on your new jayco coach has an e-coat paint. It is recommended you periodically inspect the exterior exposed areas, clean and repaint the steel members to insure long life. Road debris will chip paint, inviting rust and other deterioration. To prevent rust or corrosion, you may wi...

  • Page 65: Floor

    56 floor to care for the decorative no wax vinyl floor covering, wash with a mild detergent. Avoid excessive application of water on new floor as it may cause lifting and curling of the vinyl. Fabric components your folding camping trailer is a combination of several fabric components used to enclos...

  • Page 66: Fabric Care

    57 fabric care cushions/bed mats please use common sense and treat your furniture as you would at home. Remember, your folding damping trailer is a small living area, so soiling may occur more frequently and the fabric will probably need more attention than your furniture at home. Please follow thes...

  • Page 67: Interior

    58 • assure that your canvas and trailer have good ventilation, especially after a rainy period. The most common cause of a damaged canvas is mildew, which is the result of storing your unit for any period of time with a damp or wet canvas, even for short periods. This is even more important in humi...

  • Page 68: Canopy

    59 canopy heavy rain can damage both the canopy fabric and the poles if it is allowed to “pocket” on the fabric. It is very important to have the correct slope in the canopy. The side of the canopy at the twist poles should be about 19" lower than the side that attached to the awning rail on the roo...

  • Page 69: Screen Room

    60 screen room care should be taken when setting up and putting screen room away to avoid tears and cuts. When putting away the deluxe screen room, the curtains should be in the down position and secured to the bottom with their strings. 1. Wash off any droppings or foreign matter from the trees wit...

  • Page 70: Maintenance/storage

    61 chapter 7 maintenance/storage changing the tire 1. Block the tire on your folding camping trailer on the opposite side of the flat tire. Unhook the trailer from the tow vehicle. Caution: failure to block the tire and unhook the folding camping trailer from the tow vehicle could result in twisting...

  • Page 71: Storage

    62 to protect your investment, as well as ensuring your continued enjoyment and personal safety, we urge you to follow this maintenance schedule. You will find other recom- mended maintenance instructions and schedules in the individual component operating instructions. While many owners perform the...

  • Page 72

    63 component maintenance avoid exposure to water or conden- sation will cause bearings to rust. Never let bearings run dry. Never overpack wheel bear- ings, especially in the middle of hub. It will trap heat if overpacked. The wheel bearings in your new jayco tent camper are pre-greased. It is recom...

  • Page 73

    64 coupler tongue jack use a small quantity of wd-40 on moving mechanism and all points of movement in actuator to insure ease of op- eration. Use conventional grease on the ball of hitch for ease of operation. Component maintenance avoid lubricate the jack by extend- ing to full down position and i...

  • Page 74

    65 do not use grease or oil on posts as this lubricant will attract dirt and cause tent to become dirty. Lifter posts component maintenance avoid winch cables l.P. Gas system bed slides do not smoke while chang- ing bottles or any lines. Do not allow any connec- tion to be loose. Do not use ammonia ...

  • Page 75

    66 to care for brushed chrome clean with a mild soap and water and wipe dry with soft cloth. Apply a light coat of oil such as “johnson’s baby oil” periodically. Various items on these appliances need to be cleaned periodically, such as burner orifices, etc. See individual booklets for directions or...

  • Page 76: Maintenance Checklist

    67 maintenance checklist prior to first trip q insert black plastic rods into the bottom pockets of the privacy curtains. Q condition the tent. Q perform first time installation for the canopy. (canopy option only.) q perform first time installation for the screen room. (screen room/deluxe screen ro...

  • Page 77

    68 after every tire change q tighten wheel nuts to specified torque values at ten miles, twenty-five miles and fifty miles. Daily q recharge battery after each use. (if equipped with battery.) q ensure lp gas detector operation light is green in color. Weekly q test lp gas detector. Q check tire pre...

  • Page 78

    69 every four months or 4,000 miles q flush out water heater tank. Every six months or 6,000 miles q clean drains with approved drain cleaners. Q check pipe connections for tightness. Tighten if necessary. Q lubricate lifter posts. Q lubricate bed slides. Q lubricate entrance and baggage door locks....

  • Page 79

    70 extended transferable limited warranty.

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    71.

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    72 towable transferable limited warranty.

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    73.

  • Page 83

    74 limited warranty transfer application.

  • Page 84: Terms and Representations

    75 terms and representations by signing your signature(s) on the face side of this form, and in order to induce jayco, inc. To transfer its limited warranty, you represent the following: 1. That you have received and read a copy of the jayco limited warranty and owner’s manual. 2. You understand tha...

  • Page 85: Notes

    76 notes.

  • Page 86: Notes

    78 notes.

  • Page 87

    ® 903 south main street • p.O. Box 460 • middlebury, in 46540 welcome to the jayco family! As the owner of a new jayco recreational vehicle we are proud to welcome you to our growing family. All jayco rv homes are built with care, under the watchful eye of our quality assurance program. And it is ou...