1. DL manuals
  2. Jayco
  3. Motorhomes
  4. Mini Motorhome
  5. Owner's Manual

Jayco Mini Motorhome Owner's Manual

Other manuals for Mini Motorhome: Owner's Manual

Summary of Mini Motorhome

  • Page 1

    ® where tradition and innovation meet mini-motorhome owner’s manual.

  • Page 2: 1-812-284-0276 Option 3

    Cunningham campers, inc. 5201 highway 62 jeffersonville, in 47130 1-812-284-0276 option 3 welcome to our used jayco owners' group we know jayco parts! As a group member you receive 10% off any order for parts, not already on sale. Just call us with your vin # and we will find what you need and ship ...

  • Page 3

    © 1997 jayco, inc. Litho u.S.A. 01-3 part no. 0053066 this manual has been provided by jayco, inc. For the sole purpose of providing instructions concerning the operation and maintenance of this vehicle and its components. Nothing in this manual creates any warranty, either expressed or implied. The...

  • Page 4

    Your new jayco is your passport to a whole world of new friends, camping fun and travel adventure when you join the thousands of jayco families who make up the . . . Jayco jafari international travel club you will find us enjoying the friendship and fellowship of jafari camping as we join our local ...

  • Page 5

    Yes, it’s for everyone with a jayco rv; young couples just starting out, families spending quality time together, the young at heart expanding their life experiences. Whether you belong to another camping club, have always traveled alone, or are just starting, don’t miss out on one of the most price...

  • Page 6: Table of Contents

    I table of contents chapter 1 – introduction to rv ownership welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 safety considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 7: Chapter 4 – The Systems

    Ii slideout room option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 8: Chapter 5 – Appliances

    Iii consumption of 120-volt energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 12-volt dc (direct current) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 batteries, chassis and auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 9: Chapter 7 – Options

    Iv backup operating system (bos) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 diagnostic codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 monitor panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 10: Welcome

    1 chapter 1 introduction to rv ownership welcome thank you for purchasing your jayco recreation vehicle and welcome to the world of recreation vehicle travel. Your purchase of a jayco rv allows you to enter this unique world of camping and leisure in a grand style. Your jayco rv has been designed an...

  • Page 11: Safety Considerations

    2 safety considerations the terms note, caution and warning have specific meanings in this manual. A note provides additional information to make a step or procedure easier or clearer. Disregarding a note could cause inconvenience, but would not be likely to cause damage or personal injury. A cautio...

  • Page 12: Electrical System Safety

    3 it is very important to have the lp gas turned off during refueling. Some states prohibit gas appliances to be operated during travel, especially in underground tunnels. Never allow gas containers to be filled above the liquid capacity indicated on the container. If a container is overfilled, liqu...

  • Page 13: Insurance

    4 • carefully read the loading section under chapter 3 related to your respective recreation vehicle. • ensure that tires are in good condition and properly inflated. Proper inflation should be monitored closely. Neglecting to do so could result in overheating of a tire, which could result in a blow...

  • Page 14

    5 proper ventilation and, if needed, the use of a dehumidifier will assist in controlling the condensation. Many rv and marine dealers carry small dehumidifiers especially sized for recreation use. Condensation causes dampness, mildew, staining and if allowed to continue at high levels, damage to th...

  • Page 15: Obtaining Service

    6 chapter 2 obtaining service warranty registration.

  • Page 16

    7.

  • Page 17: Service Procedures

    8 service procedures basic service procedures we are interested in your satisfaction. Only by having your complete confidence and satisfaction with our product and its service can we assure our continued success as manufacturers of recreation vehicles. We have found that continuing a pleasant and ef...

  • Page 18: Parts

    9 b. All transportation costs are the responsibility of the owner. You may need to arrange for alternative accommodations for some types of repairs. Please be prepared accordingly. Parts parts are available at most jayco dealerships or your dealer can order parts for you as needed. Should you be una...

  • Page 19: Operating And

    10 chapter 3 operating and using your mini-motorhome your mini-motorhome has been designed and built to give you maximum comfort in a camping or recreational setting. Operating your motorhome may be a new experience for you. Use extra caution in turning corners, climbing hills, stopping and other tr...

  • Page 20

    11 warning: your motorhome chassis braking system is rated for operation at gvwr – not gcwr. Separate functional brake systems should be used for safe control of towed vehicles weighing more than 1,500 lbs. When loaded. If no gcwr is listed on the jayco weight label, refer to your chassis owner manu...

  • Page 21

    12 motor home weight information serial # _______________________________________________________ model ______________________________________________________ gvwr (gross vehicle weight rating) is the maximum permissible weight of this fully loaded motorhome. Uvw (unloaded vehicle weight) is the wei...

  • Page 22: Loading Cargo

    13 hitch – see chapter 7 “options” loading cargo warning: for traveling safety, it is important to make sure the tie down straps are secured on all appliances such as the television, coffee maker, etc. Vibration caused during travel will move the appliances creating the potential for them to fall ou...

  • Page 23: Weighing Instructions

    14 weighing instructions your recreation vehicle must be weighed fully loaded, that is, with passengers, food, clothing, fuel, water, propane, supplies, etc. Any towed vehicle (car/pickup, boat or trailer) or item loaded on brackets on the back of the recreation vehicle, such as bikes or motorcycles...

  • Page 24: Tires

    15 your recreation vehicle must remain as level as possible on the scale (even though an axle or side is not physically on the scale). Obviously, to obtain the side-to-side weights, there must be enough space on either side of the scale to accommodate the recreation vehicle being partially off the s...

  • Page 25: Driving

    16 any seat not equipped with a seat belt is not intended for and must not be occupied when the vehicle is in motion. A seat not intended for occupancy when the vehicle is in motion will be conspicuously labeled. Note: pregnant women should consult a physician for seat belt use. Driving driving a mi...

  • Page 26: Maintenance

    17 if no one exhibits the symptoms associated with carbon monoxide: 1. Push reset button. 2. Turn off all sources of combustion including water heater, furnace, stove, oven, motorhome engine. 3. Open windows and doors and move to a location that has fresh air. 4. Call a qualified technician and have...

  • Page 27: Emergency Exit Window

    18 unit replacement the co detector should be replaced every six years. Additional information is supplied in the manual published by the manufacturer of the equipment. Emergency exit window an emergency exit window may be installed in the rear wall or sidewall opposite of the entry door on your mot...

  • Page 28: Operations

    19 operations important slideout instructions • remove travel bars on top of slideout before operating slideout. When slideout is in, insert travel bars on top of slideout before traveling. • models with slideout front dinette seat are equipped with a tie down strap. Make sure this strap is removed ...

  • Page 29

    20 fig. 3-1 overriding the mini-motorhome slideout system the power gear slideout system is equipped with a manual crank override that allows you to extend or retract the slideout if there is a loss of power. If the system will not move when the switch is pressed, check the following: • is the batte...

  • Page 30: Preventative Maintenance

    21 warning: when the slideout motor brake is released the slideout will not lock into place, and therefore it will not be sealed from the outdoors! When the slideout has been retracted, be sure to install the travel bars and the tie down strap (if applicable) and return the break release lever to it...

  • Page 31

    22 electrical wiring information fig. 3-3 troubleshooting electric slideout if the slideout does not move when the slideout switch is depressed follow these steps: 1. Check the battery for a full charge and good wire connections. 2. Check for loose connections on the slideout motor. 3. Make sure the...

  • Page 32: Setup For Camping

    23 setup for camping leveling your rv is important for several reasons: 1. The refrigerator is designed to operate when level for best performance due to the absorption system. 2. The water drainage systems are designed with proper slope and must be level for proper operation. 3. A level motorhome i...

  • Page 33: Storing Your Motorhome

    24 storing your motorhome to maintain your motorhome, follow these suggestions when the unit is being stored: 1. Drive the motorhome once every thirty days for thirty minutes to one hour. 2. Store unit with full engine fluid levels. 3. Keep fuel tank full to prevent condensation. In addition, adding...

  • Page 34: The Systems

    25 chapter 4 the systems plumbing system included in your jayco recreation vehicle is a complete fresh water system. Each component is explained along with its operation. Tanks a water tank is permanently installed in your recreation vehicle. On some models it is located inside of the motorhome unde...

  • Page 35: 12-Volt Demand Pump

    26 fig. 4-3 caution: excessive pressure from water supply may be encountered in some parks, especially in mountain regions. Water pressure regulators are available to protect your system against such high pressure. A regulator of this type is recom- mended to prevent damage to plumbing systems or co...

  • Page 36: Outside Shower (Option)

    27 outside shower (option) a convenient faucet assembly with hot and cold water is available for exterior use washing or rinsing on the outside of camper. Operation 1. Turn on pump. 2. Open door with key and allow to hinge down; or on units with the utility center, open door to utility center. 3. Re...

  • Page 37

    28 9. Allow to stand for at least three hours. 10. Drain the water tank and water heater completely by turning on all faucets until tank and heater are empty. 11. Connect the garden hose to the city water connection and fill the tank. 12. Open kitchen and bathroom faucets to allow air to escape the ...

  • Page 38

    29 15. If possible, drive the unit to allow the solution to agitate in the tank. 16. Fill the remainder of the tank with water. Open kitchen and bathroom faucets to allow air to escape the water lines and the water heater. 17. Turn the “water pump switch” to the “on” position and allow several secon...

  • Page 39

    30 to remove excessive chlorine odor and taste: 1. In a large bucket, prepare a solution of ½ cup baking soda to one gallon (3.78 liters) of water for every 15 gallons (56.78 liters) of tank capacity. Repeat steps 3- 18 from above. 2. Allow the baking soda solution to sit in the tank for a few days ...

  • Page 40: Bath and Shower

    31 bath and shower your bathroom facilities function similar to those in your home. Prepare your bath or shower curtains to prevent water from spilling onto floor. Be sure water heater is in operation before bathing. Adjust the faucets for desired temperature before entering tub or shower. Shower he...

  • Page 41: Sanitation System

    32 flushing lever (black) and water fill lever (white) shown in the normal closed position. Fig. 4-11 pull water fill lever (white) to adjust to desired level. Fig. 4-12 single forward motion flushes and refills bowl. Fig. 4-13 fig. 4-10 fig. 4-9 sanitation system toilets two types or models of toil...

  • Page 42: Vents

    33 maintenance – aqua magic 4 the aqua magic 4 does not require routine maintenance except for cleaning. In some installations the seat and cover can be removed to facilitate cleaning. To remove seat, both seat and cover should be in the open (up) position. Grasp assembly on both sides and pull away...

  • Page 43

    34 using toilet and tank system note: for added convenience and better sanitation system performance, it is advisable to always have four to six inches of water in the toilet. Prior to using the sanitation system, it is strongly recommended to flush the toilet several times and release sufficient wa...

  • Page 44

    35 two methods of winterizing your motorhome after draining and flushing your drainage system are listed below. Method 1 1. Run the pump until dry, about fifteen seconds. 2. Using an air hose and adapter, blow air through the city water fill. 3. Leave the faucets, drains and toilets open. Any remain...

  • Page 45

    36 units with utility center 1. Drain the water tank and water heater completely by turning all faucets on until tank and heater are empty. 2. Open the three low point drain valves located in the utility center. When water stops flowing out of them, close the valves. (fig. 4-15) 3. Open water heater...

  • Page 46: Weather

    37 using the water system during freezing weather please keep in mind that your motorhome was not designed for use during sub-freezing weather. There is no commodity or product that can be added to the fresh water systems to ensure freeze protection while the system is in use, other than rv antifree...

  • Page 47

    38 there are four components attached to the container for filling and dispensing the fuel: 1. Gas fill valve: attach the fill hose before opening valve. Unless you are filling the container, keep the cap on at all times. 2. Relief valve: open only during filling process. When open, it releases air ...

  • Page 48: Fuel Distribution Components

    39 p.O.L. Adapter fig. 4-18 when an lp tank is low, occasionally there is a concentration of garlic-like odor which may be mistaken for a gas leak. After a change over to a full tank, the odor usually will disappear. If not, turn off the valve of the lp container and have the system checked by a qua...

  • Page 49: Checking For Leaks

    40 operation after the camper is completely set up and you are prepared for camping enjoyment, follow these steps for lp gas operation. 1. Close all burner valves, controls and pilot light valves. 2. Open main valve on lp container slowly to avoid fast rush of propane vapor through excess flow valve...

  • Page 50: Lp Gas Consumption

    41 if you smell gas 1. Extinguish all open flames, pilot light, and smoking materials. 2. Do not touch electrical switches. 3. Shut off the gas supply at the tank valve(s) or gas supply connection. 4. Open doors and other ventilating openings. 5. Leave area until odor clears. 6. Have the gas system ...

  • Page 51: Lp Detector

    42 lp detector any recreation vehicle which contains an lp fuel system with propane consuming appliances requires a propane leak detection device for safety protection. A converter or auxiliary battery is required to supply 12-volt dc energy to operate leak detector. Operation power on warm up: when...

  • Page 52: Malfunction Alarm

    43 4. After two minutes, the detector will return to normal operation (solid green) or resound the alarm if dangerous levels of gas remain in the area. Malfunction alarm the microprocessor will activate the malfunction alarm when it detects a fault in the detectors operation. The led will alternatel...

  • Page 53: Electrical System

    44 electrical system general the electrical system in the recreation vehicle is composed of 120-volt ac (alternating current) and 12-volt dc (direct current) capabilities. All installations are made in compliance with safety requirements of ansi standard a.1192 national electric code, canadian stand...

  • Page 54: Power Center

    45 power center your motorhome is equipped with a power center that includes 120-volt breakers, 12-volt fuses, and battery charging capability. Your motorhome is also equipped with a transfer switch that automatically switches between generator power and external power. Ac distribution center when 1...

  • Page 55

    46 fig. 4-19 shows the distribution through each circuit. A main breaker is always the maximum 30-amps incoming power and is located on the left side. Access to these panels is located behind hinged door on the power center. 120-volt ac a – converter/utility d – microwave b – air conditioner e – ele...

  • Page 56

    47 12-volt dc (direct current) system note: mini-motorhome master battery switch must be on before any 12 volt device will operate. Included in your load center is a converter which transforms 120-volt ac energy into 12-volt dc energy to supply your motorhome. When 120-volt ac power is supplied to t...

  • Page 57: Isolators

    48 preparation of battery(ies) for winter storage must be carefully considered, especially the auxiliary battery. Components attached to either battery will discharge the battery in one to three months. Discharged batteries are subject to freezing, breaking and permanent damage. If you are storing y...

  • Page 58: Dome Lights For Cab

    49 dome lights for cab these lights are wired directly to the chassis wiring. Operation for these lights is the headlight switch or the button switches located in the driver and passenger doors. Exterior lights signal, backup, clearance and tail lights are attached to the wire harness supplied by th...

  • Page 59: Light Bulb Chart

    50 mini motorhome dc fuse panel layout (9 position – usa & csa) circuit fuse wire number size designation size 1 15 door side circuit 14 gauge 2 15 off door side circuit 14 gauge 3 15 furnace 14 gauge 4 15 rear circuit 14 gauge 5 15 heat pad (e)/trunk lights (d) 14 gauge 6 15 ceiling lights 14 gauge...

  • Page 60: Appliances

    51 chapter 5 appliances general all appliances in your jayco rv are name brand quality built equipment, guided by current code and standards. Appliances are designed to operate using lp gas only, not on natural gas. Included with each motorhome are specific operation manuals, written and published b...

  • Page 61: Operating Instructions

    52 fig. 5-2 for your safety read before operating warning: if these instructions are not followed precisely, a fire or explo- sion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot light. It is equipped with an ignition device that automatic...

  • Page 62: To Turn Off Gas to Appliance

    53 fig. 5-3 7. Wait five minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, stop! Follow “c” in the safety information. If you do not smell gas, go to the next step. 8. Turn the valve power switch on to the valve. 9. Close the access panel (outer door assem...

  • Page 63: Range and Oven Operation

    54 range and oven operation warning: personal injury hazard • do not touch top burners, burner grates or other areas near top burners. These areas become hot enough to cause burns. During and after use, do not let clothing or other flammable materials contact top burners or areas near top burners un...

  • Page 64: Oven Operation

    55 warning: personal injury hazard • do not touch or allow clothing or flammable material to come in contact with the inner or outer surfaces of the oven or the oven vent while it is in use. These areas all are hot enough to cause burns. Allow sufficient time for them to cool. • do not cover the ove...

  • Page 65: Water Heater

    56 fig. 5-4 fig. 5-5 water heater several options are available in the water heater appliances. (1.) 6 or 10 gallon capacities, depending on floor plan. (2.) three types of energy, lp gas only, lp gas and 120-volt combination, and 12-volt/lp gas combination with 110-volt. Water temperature is adjust...

  • Page 66: Electric Ignition Operation

    57 fig. 5-6 the temperature knob or lever is factory adjusted to its lowest dial setting. It is recommended that the midpoint position between warm and hot be used. This will provide for energy efficient operation and sufficient hot water. Valves for reducing point of use temperature by mixing cold ...

  • Page 67: Electric Operation

    58 electric operation 1. For gas operation refer to pilot operation or electronic ignition operation section. 2. For electrical operation, use the switch inside the mini-motorhome in the utility panel. 3. Completely fill tank with water. 4. Turn switch (fig. 5-7) located in the mini-motorhome to the...

  • Page 68: Refrigerator

    59 fresh water: pump fresh water into tank with the assistance of an onboard or external water pressure. The water may also be hosed into the tank through the inlet or outlet valve located on the rear of the tank or the relief valve located on the front of the unit. If the relief valve is used, remo...

  • Page 69: Door Seal

    60 add a small quantity of mild dish detergent to lukewarm water and wash the interior of the refrigerator. Do not use abrasive cleaners; they can damage the interior surfaces of the refrigerator. Rinsing both compartments in a solution of baking soda and water (one tablespoon of baking soda to one ...

  • Page 70: Controls

    61 controls caution: never allow water to be sprayed directly on electrical controls located behind the inlet vent door. Electrical damage or fires could result. 1. Be attentive when the outer surface is being hosed down to avoid wetting the refrigerator controls. 2. The user should be aware that 12...

  • Page 71: Auto Mode

    62 auto mode when the auto mode is selected, the operating control automatically selects the energy source using the following priority scheme: • when 120-volts ac is available to the refrigerator, auto ac will be visible in the display panel, indicating the refrigerator is operating on ac electric....

  • Page 72: Diagnostic Codes

    63 fig. 5-10 backup operating system (bos) your refrigerator features a backup operating system which provides a means for the refrigerator to cool in the event of a failure within the refrigerator’s operating controls. In the event this failure occurs, the refrigerator will display diagnostic code ...

  • Page 73: Monitor Panel

    64 monitor panel this electronic control panel and information center is located inside the motorhome door at the end of the upper cabinet behind a smoke glass door. Information data and controls are at eye level for easy operation. Energy to operate the panel is 12-volt dc, supplied by the auxiliar...

  • Page 74: Bbq Grill (Option)

    65 bbq grill (option) an option for your mini-motorhome is a bbq grill. This grill is for use outside of the mini-motorhome and comes with a bracket to attach to the side of the unit. The following list will supply basic operations for the grill. Be sure to read all instructions included with the gr...

  • Page 75

    66 the bbq grill grate is coated with standard grill enamel and can be cleaned as you would a grill at home. Underneath the grate, there is a heat diffuser. This is formed and ventilated to distribute the heat from the burner. Do not use lava rocks in this grill. To disconnect the bbq grill, turn th...

  • Page 76: Care and Maintenance

    67 chapter 6 care and maintenance exterior caution: we do not recommend you take your recreation vehicle through auto- matic car washes and extreme caution should be used if utilizing any type of pressure sprayer around all attachments, doors, windows, appliance vents, etc. To avoid forcing water in...

  • Page 77

    68 inspection points for sealing the following diagram indicates the locations that need to be inspected semi-annually and resealed at least one time each year. 1. Moldings 4. Windows 2. Tv antenna 5. Exterior attachments 3. Vents 6. Marker & tail lights.

  • Page 78: Chassis

    69 chassis instructions for drive train and automotive chassis are included in the manual supplied by the chassis manufacturer. A frame extension has been added to your motorhome chassis. You may wish to have an undercoating material applied to the frame extension to protect your investment from the...

  • Page 79: Paneling

    70 all dinette and bed mat covers are treated with stain protector. Vacuum the cover with a brush attachment periodically to remove dirt. Paneling the wall paneling in your new jayco is a vinyl covered panel. If deep scratches occur, putty sticks can be used to cover scratches on wood surfaces. Thes...

  • Page 80: Maintenance Checklist

    71 maintenance checklist below is a list of suggested maintenance items to follow at specific intervals for optimum performance and operation of your jayco rv. This list is meant to be a supplement to the maintenance items of the chassis manufacturer’s owner’s manual. Please add these items to your ...

  • Page 81

    72 every three months or 3,000 miles (continued) inspect lp cylinders for rust pits, gouges, scrapes or sharp dents. Repaint cylinders if rust is present. Drain and sanitize fresh water system. Check, clean, tighten and lubricate battery cables. Every four months or 4,000 miles flush out water heate...

  • Page 82: Options

    73 chapter 7 options note: each item listed in this chapter is an option as the motorhome is built by jayco. Air conditioner air conditioners may be installed by the jayco factory or by your dealer. If you did not buy your motorhome with the optional air conditioner, one of your roof vents may be pr...

  • Page 83: Operating The Step

    74 caution: when opening the door from the outside, ensure that you are not in the path of the step. Due to external exposure, lubricate movement points on step as listed in the manufacturer’s instruction manual. Operating the step 1. Turn on the mini-motorhome master battery switch. 2. After the in...

  • Page 84: Heated Holding Tanks

    75 fig. 7-1 heated holding tanks with the heated tank option, a pad will be glued to the exterior bottom side of the holding tank. Heat is supplied by 12-volt dc power through the heating element built into the pad. Approximately 6-amps of energy per pad is consumed and fused through the 12-volt pow...

  • Page 85: Spare Tire Carrier

    76 spare tire carrier the following procedures should be used for securing the spare tire in the travel position: 1. Put the steel hoist lift support located on the end of the cable through the rim of the tire. Clips need to seat inside of the hole. The valve stem of the tire must be pointed in the ...

  • Page 86: Exterior Privacy Shield

    77 exterior privacy shield an optional privacy shield is available for the mini-motorhome. Use of the privacy shield will allow full access to the cab area from the inside while providing privacy inside the unit. This privacy shield hooks over the passenger and driver side doors and is notched out t...

  • Page 87

    78 motorized transferable warranty.

  • Page 88

    79.

  • Page 89

    80 limited warranty transfer application.

  • Page 90: Terms and Representations

    81 terms and representations by signing your signature(s) on the face side of this form, and in order to induce jayco, inc. To transfer its limited warranty, you represent the following: 1. That you have received and read a copy of the jayco limited warranty and owner’s manual. 2. You understand tha...

  • Page 91

    ® 903 south main street • p.O. Box 460 • middlebury, in 46540 welcome to the jayco family! As the owner of a new jayco recreational vehicle we are proud to welcome you to our growing family. All jayco rv homes are built with care, under the watchful eye of our quality assurance program. And it is ou...