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  5. Installation Instructions Manual

JAYLINE IS550 Installation Instructions Manual

Manual is about: INSERT WOOD FIRE

Summary of IS550

  • Page 1

    Jayline is550 zero clearance cabinet installation instructions august 2014.

  • Page 2: Cabinet

    Jayline is550 zero clearance cabinet congratulations on the purchase of your jayline is550 wood fire and zc cabinet. Introduction please read the entire manual before commencing the installation. The jayline is550 wood fire zc cabinet system have been tested together and complies with as/nzs 2918:20...

  • Page 3

    Step 1 - unpack and familiarisation the function of the zc cabinet is to enable the firebox to be installed into a timber framed wall, replacing a masonry chimney at a fraction of the cost. Unpack the items supplied and familiarise yourself with them. Supplied with the jayline is550 zc cabinet are: ...

  • Page 4

    Step 4 – preparing the wall opening / cavity framing out – figures 5, 6, 7 &11 • all timber framing and cladding must comply to nzs: 3604 • if the enclosure is constructed to the full height of the room, and is fully open / vented into the ceiling cavity of the house, then the enclosure must be vent...

  • Page 5

    Step 6 – installing the jayline is550 zc cabinet • please ensure the floor / base is flat and level for the zc cabinet to sit on. • be sure to maintain the minimum air gap to combustibles inside the cavity as shown in fig 8. • use 2 layers (minimum) of 9mm promina board, fig 12 (or thermal equivalen...

  • Page 6

    Step 7 – flue system • fit the 200mm / 250mm liner assembly stub central to the hole in the top of the zc cabinet using the self-tapping screws (supplied), and fix to the top of the zc cabinet. • when fitting the 150mm diameter s/s flue pipes, 200mm diameter galv inner liners & 250mm galv outer line...

  • Page 7

    Figure 14 floor protector requirements height of top of floor protector above the exposed floor (mm) projection (mm) from glass remember the glass extends 80mm from the face of the 9mm promina board projection (mm) from 9mm promina board 0 525 605 20 480 560 40 427 507 60 380 460

  • Page 8

    100mm 100mm 200mm an air vent or vents are required on the rear of the enclosure and must be vented to outside air. The bottom edge of the lower vent or vents must be no more than 100mm above the floor and have a minimum surface area of 10,000 sq mm e.G. 200 x 100mm. The meshed vent must be kept cle...

  • Page 9

    200mm 75mm 275mm 150mm s/s flue pipe minimum 25mm gap to combustible materials 25mm gap to vent false chimney 250mm outer liner 200mm inner liner metal flashing non combustible top plate e.G. 9mm promina board (or thermal equivalent) height to suit cowl minimum false chimney vented through 150-350 c...

  • Page 10

    200mm 75mm 275mm height to suit cowl 150mm s/s flue pipe 250mm outer casing weather proof vent as close to top as possible 10,000 sq mm minimum e.G. 100mm x 200mm 25mm gap to combustible material minimum non combustible top plate e.G. 9mm promina board (or thermal equivalent) 200mm inner liner minim...

  • Page 11

    850mm minimum framing requirements as per nzs:3604 (showing minimum requirements) figure 7 645mm minimum cl 545mm minimum figure 5 figure 6.

  • Page 12

    Cl 545mm minimum 9mm promina board (or thermal equivalent) minimum size 1200mm x 1200mm all other cladding above or beside the promina board can be standard materials figure 9 80mm ? Cl 365mm minimum clearance 25mm to combustibles minimum clearance 25mm to combustibles measured from the glass to the...

  • Page 13

    750mm 850mm minimum 1160mm above floor protector figure 11 detail a scale 1 : 6 detail b scale 1 : 6 2 x thermal insulation strips minimum above the floor protector figure 10

  • Page 14

    1200mm 1200mm 640mm 235mm 800mm 620mm 9mm promina board (or thermal equivalent) to be fitted to timber framing directly behind the fascia 9mm promina board (or thermal equivalent) 2 layers required fitted directly below the zc cabinet onto combustible surfaces figure 12.

  • Page 15

    990mm minimum 1137mm minimum or heat shielding will be required if heat shielding is required, please refer to as/nzs 2918:2001 150mm maximum or heat shielding will be required 100mm maximum or heat shielding will be required figure 13 mantle requirements.