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- TAIKO PUB-7/11
- Operation And Maintenance Manual
JCM TAIKO PUB-7/11 Operation And Maintenance Manual
Summary of TAIKO PUB-7/11
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© 2013, japan cash m achine co., limited support: http://www.Jcmglobal.Com/en/contact/default.Aspx web-site: http://www.Jcmglobal.Com taiko™ series banknote acceptor (pub-7/11) operation and maintenance manual (revision 4) p/n 960-100175r_rev. 4 {edp #200824} issue #4045-sme-01-04.
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This product document (hereinafter referred to as “manual”) is fully covered by legal copyrights owned by the japan cash machine, co., ltd., (hereinafter referred to as “jcm”) under japanese laws and foreign countries. This manual contains many copyrighted, patented, or properly registered equipment...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited i taiko™ series banknote acceptor table of contents page toc 1 general information.................................................................................. 1-1 description ..............................................
Page 4: Table of Contents
Table of contents p/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited ii page taiko™ series banknote acceptor inhibit setting mode .............................................................................................................. 2-4 led pattern setting mode ........
Page 5: Table of Contents
P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited iii page taiko™ series banknote acceptor table of contents 6 calibration and testing............................................................................ 6-1 workbench tool requirements ..................................
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This page intentionally left blank taiko™ series banknote acceptor p/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited iv.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited v taiko™ series banknote acceptor list of figures page lof figure 1-1 taiko pub-7/11 unit .............................................................................. 1-1 figure 1-2 precautionary symbols .....................
Page 8: List of Figures
List of figures p/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited vi page taiko™ series banknote acceptor figure 2-26 parallel id-062 communications interface schematic diagram .......... 2-13 figure 2-27 taiko operational flowchart (part 1) ...................................
Page 9: List of Figures
List of figures p/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited vii taiko™ series banknote acceptor page figure 7-3 taiko pub-7/11 bezel unit exploded view ..............................................7-8 figure 7-4 taiko pub-7/11 bezel unit exploded view ..................
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited viii this page intentionally left blank taiko™ series banknote acceptor.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited ix taiko™ series banknote acceptor list of tables page lot table 1-1 taiko pub-7/11 model number specifications ........................................ 1-2 table 1-2 taiko pub-7/11 technical specification .....................
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited x taiko™ series banknote acceptor this page intentionally left blank.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 1 taiko™ series banknote acceptor s e c t i o n 1 description this section provides a general overview of the taiko™ banknote acceptor series (pub-7/11) pictured in figure 1-1. This first section is designed to help you ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 2 section 1 taiko™ series banknote acceptor general information model descriptions table 1-1 lists the product model number descriptions. Precautions the figure 1-2 symbols are defined as follows: 1. ( type 1 ) do not in...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 3 general information taiko™ series banknote acceptor section 1 3. Be careful that foreign objects or dust may intrude the unit when opening the guide area. 4. When closing the unit, ensure all service door locks click i...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 4 section 1 taiko™ series banknote acceptor general information • the taiko™ unit can connect to a palm pilot ® (tungsten c) hand held unit for ease of programming. The required software program can be downloaded from th...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 5 general information taiko™ series banknote acceptor section 1 component names figure 1-11 illustrates the taiko™ pub-7/11 component names and locations. Figure 1-11 taiko pub-7/11 component names a) bezel b) upper guid...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 6 section 1 taiko™ series banknote acceptor general information e nvironmental s pecifications table 1-2 taiko pub-7/11 technical specification acceptance rate * : *. When security measures against counterfeiting are imp...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 7 general information taiko™ series banknote acceptor section 1 e lectrical s pecifications s tructural s pecifications system configuration figure 1-12 illustrates a typical taiko™ pub-7/11 system configuration. Table 1...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 8 section 1 taiko™ series banknote acceptor general information unit dimensions t aiko pub-7 s tandard b ezel u nit o utside d imensions figure 1-13 illustrates the taiko™ pub-7 type 1, type 2 or type 3 standard bezel un...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 9 general information taiko™ series banknote acceptor section 1 t aiko pub-11 s tandard us b ezel u nit o utside d imensions figure 1-15 illustrates the taiko™ pub-11 type 5 standard us bezel unit outside dimensions. Not...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 1 0 section 1 taiko™ series banknote acceptor general information international compliance • rohs directives • ul & c-ul marks • ce mark . Or or or or e142330, subscriber 857947001, vol. 2.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 1 - 1 1 general information taiko™ series banknote acceptor section 1 technical contact information a mericas jcm american phone: +1-702-651-0000 fax: +1-702-644-5512 925 pilot road, las vegas, nv 89119 e-mail: support@jcmgl...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 1 taiko™ series banknote acceptor s e c t i o n 2 this section provides installation/operation instructions for the taiko ™ banknote acceptor series (pub-7/11). This section contains the following information: • installa...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 2 section 2 taiko™ series banknote acceptor installation 9. Open the upper lid by pressing-in and holding down the upper lid open/close buttons while lifting the lid up (see figure 2-6 ). 10. Insert the bezel installatio...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 3 installation taiko™ series banknote acceptor section 2 2. Press-in on the upper lid open/close buttons and open the upper lid in the direction indicated in figure 2-9 . 3. Remove the jammed banknote as illustrated in f...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 4 section 2 taiko™ series banknote acceptor installation denomination setting mode perform the accept/inhibit setting function for the banknote denomination required based on the software requirements of the specific cou...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 5 installation taiko™ series banknote acceptor section 2 encryption code initialization setting mode when using the cctalk communication mode (e.G., the encryption mode) and the encryption code is unknown, set the encryp...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 6 section 2 taiko™ series banknote acceptor installation cleaning procedures to clean the taiko™ unit, gently rub the sensors and rollers clean using a dry, soft, lint-free cloth only. Do not use any alcohol, solvents, c...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 7 installation taiko™ series banknote acceptor section 2 operational check once the taiko™ unit is installed, perform the following steps to ensure the taiko™ unit is in its normal operational mode: 1. Remove power and p...
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P/n 960-1001 75r_rev . 4 {edp #200824} © 2013, japan cashmachine co., limited 2- 9 in sta llatio n t ai ko ™ serie s ba nknote acceptor secti on 2 s tandard interface circuit schematics figu re 2-2 2 illustr ates the t aiko™ serial id-003/mdb communi cations interface schematic diagram controller si...
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P/n 960-1001 75r_rev . 4 {edp #200824} © 2013, japan cashmachine co., limited 2- 10 section 2 t ai ko ™ serie s ba nk note acceptor installa tion s tanda rd in te rf ac e ci rc ui t schemati cs (conti n ued 1) figu re 2-2 3 illustr ates the t aiko™ cct alk commun icati ons interface schemati c diagr...
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P/n 960-1001 75r_rev . 4 {edp #200824} © 2013, japan cashmachine co., limited 2- 1 1 in sta llatio n t ai ko ™ serie s ba nknote acceptor secti on 2 s tanda rd in te rf ac e ci rc ui t schemati cs (conti n ued 2) figu re 2-2 4 illustr ates the t aiko™ pul se comm unications led s chematic di agram ....
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P/n 960-1001 75r_rev . 4 {edp #200824} © 2013, japan cashmachine co., limited 2- 12 section 2 t ai ko ™ serie s ba nk note acceptor installa tion s tanda rd in te rf ac e ci rc ui t schemati cs (conti n ued 3) figu re 2-2 5 illustr ates the t aiko™ paral lel id-001 communications interface s chemati...
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P/n 960-1001 75r_rev . 4 {edp #200824} © 2013, japan cashmachine co., limited 2- 13 in sta llatio n t ai ko ™ serie s ba nknote acceptor secti on 2 s tanda rd in te rf ac e ci rc ui t schemati cs (conti n ued 4) figu re 2-2 6 illustr ates the t aiko parallel id-062 co mmunications interfa ce schemat...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 1 5 installation taiko™ series banknote acceptor section 2 operational flowcharts figure 2-27 depicts part one of a typical taiko™ initialization banknote acceptance flow process. A) initializing b) stand-by c) is the ba...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 2 - 1 6 section 2 taiko™ series banknote acceptor installation operational flowcharts (continued) figure 2-28 depicts part two of a typical taiko™ banknote acceptance flow process. Figure 2-29 depicts part three of a typical...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 3 - 1 taiko™ series banknote acceptor s e c t i o n 3 3 communications americas jcm a merican phone: +1-702-651-0000 fax: +1-702-644-5512 925 pilot road, las vegas, nv 89119 e-mail: support@jcmglobal.Com europe, africa, russ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 4 - 1 taiko™ series banknote acceptor s e c t i o n 4 this section provides disassembly and reassembly instructions for the taiko ™ pub-7/11 banknote acceptor series. This section contains the follow- ing information: • tool...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 4 - 2 section 4 taiko™ series banknote acceptor disassembly/reassembly mag board removal (pub-11 only) the mag circuit board is mounted in a pub-11 unit only below the cpu circuit board. To remove the mag circuit board, proc...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 4 - 3 disassembly/reassembly taiko™ series banknote acceptor section 4 5. Remove the feed roller assembly (see figure 4- 10 a 1 & a 2 ) from both ends of the center drum unit assembly (see figure 4-10 b). 6. Remove the three...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 4 - 4 section 4 taiko™ series banknote acceptor disassembly/reassembly 2. Remove the single (1) motor drive assembly mounting screw (see figure 4-14 a) from the lower center guide (see figure 4-14 b). 3. Remove the motor dri...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 4 - 5 disassembly/reassembly taiko™ series banknote acceptor section 4 the taiko™ disassembly procedure is now com- plete. Reverse all or part of the preceding instruc- tions to reassemble any of the components described dur...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 4 - 6 section 4 taiko™ series banknote acceptor disassembly/reassembly this page intentionally left blank.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 5 - 1 taiko™ series banknote acceptor s e c t i o n 5 this section provides the taiko ™ banknote accep- tor series (pub-7/11) wiring diagrams and inter- connect information for the following items: • pub-7 system wiring diag...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 5 - 2 section 5 taiko™ series banknote acceptor wiring diagrams pub-7 system wiring diagrams (continued) figure 5-2 pub-7 24 volt dc system wiring diagram.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 5 - 3 wiring diagrams taiko™ series banknote acceptor section 5 pub-11 system wiring diagrams figure 5-3 pub-11 12 volt dc system wiring diagram (with mag).
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 5 - 4 section 5 taiko™ series banknote acceptor wiring diagrams pub-11 system wiring diagrams (continued) figure 5-4 pub-11 24 volt dc system wiring diagram (with mag).
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 1 taiko™ series banknote acceptor s e c t i o n 6 this section provides flash eprom memory download programming using a pc or palm pilot ® pda to perform calibration and performance test- ing for the taiko ™ banknote acc...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 2 section 6 taiko™ series banknote acceptor calibration and testing software download preparation the following instructions describe how to decom- press and store a downloaded program onto a pc for eventual installation...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 3 calibration and testing taiko™ series banknote acceptor section 6 d) follow the instructions shown on the screen to complete the installation. E) a pdbconv.Exe icon will be created on the pc desktop screen. 4. Convert ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 4 section 6 taiko™ series banknote acceptor calibration and testing note: use a test bench and a harness instead of an external power supply. A test bench and a harness are to be dedicated by each individual country’s us...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 5 calibration and testing taiko™ series banknote acceptor section 6 re-programming connection procedure when re-programming a taiko™ unit the follow- ing dip switch settings and cable connections are required: 1. On the ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 6 section 6 taiko™ series banknote acceptor calibration and testing 5. Set master taiko™ unit dip switch #1 ‘ off ’ to begin the cloning process. 6. When cloning begins, the master taiko™ unit’s front panel led will be a...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 7 calibration and testing taiko™ series banknote acceptor section 6 calibration procedures calibration description calibration sets a starting reference point for all optical and magnetic sensors within the taiko™ unit. ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 8 section 6 taiko™ series banknote acceptor calibration and testing in order to identify a failure condition’s cause, the taiko™ unit has to be in the test mode. The various taiko™ tests available and their related dip s...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 6 - 9 calibration and testing taiko™ series banknote acceptor section 6 no.4 solenoid test procedure the solenoid test detects the solenoid’s normal operating condition. Proceed as follows to perform a solenoid test: 1. Set ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 1 taiko™ series banknote acceptor s e c t i o n 7 this section provides product exploded views and parts lists for the taiko ™ banknote acceptor (pub-7/11 ® ) series. This section contains the fol- lowing information. • ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 2 section 7 taiko™ series banknote acceptor exploded views and parts lists primary taiko pub-7/11 unit parts list table 7-1 primary taiko pub-7/11 unit parts list ref no. Edp no. Jac part no. Description remark 1 -- -- p...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 3 exploded views and parts lists taiko™ series banknote acceptor section 7 complete taiko unit exploded view figure 7-2 complete taiko pub-7/11 unit exploded view.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 4 section 7 taiko™ series banknote acceptor exploded views and parts lists complete taiko pub-7/11 units parts list table 7-2 complete taiko pub-7/11 units parts list ref no. Edp no. Jac part no. Description qty remark 1...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 5 exploded views and parts lists taiko™ series banknote acceptor section 7 44 110889 900-101008ra lower guide cover 1 45 110890 250-100557ra spring guide 2 46 110892 900-101009ra lower guide 1 47 127512 900-101045ra idle...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 6 section 7 taiko™ series banknote acceptor exploded views and parts lists 84 109360 300-100422ra cpu board, pub-7, twn/gbr/sco 1 used in pub edp #121383 only (for use in early pub-7 versions only) 137778 300-500011ra cp...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 7 exploded views and parts lists taiko™ series banknote acceptor section 7 123 130880 300-200130ra magnetic (mag) sensor board 1 for use only in pub-11 not operating at 12/24v 189072 300-000010r vc/ms conversion sensor b...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 8 section 7 taiko™ series banknote acceptor exploded views and parts lists taiko bezel unit exploded view figure 7-3 taiko pub-7/11 bezel unit exploded view.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 9 exploded views and parts lists taiko™ series banknote acceptor section 7 taiko pub-7/11 bezel units parts list table 7-3 taiko pub-7/11 bezel units parts list ref no. Edp no. Jac part no. Description qty remark 201 110...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 1 0 section 7 taiko™ series banknote acceptor exploded views and parts lists taiko eba type bezel unit exploded view figure 7-4 taiko eba type bezel unit exploded view.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 7 - 1 1 exploded views and parts lists taiko™ series banknote acceptor section 7 taiko eba type bezel units parts list table 7-4 taiko eba type bezel units parts list ref no. Edp no. Jac part no. Description qty remark 301 1...
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Taiko™ series banknote acceptor s e c t i o n 8 p/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 8 - 1 8 index b banknote acceptor general information describing a … 1-1 c calibration procedures for … 6-7 cautions special boxed areas providing important safety information ...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited 8 - 2 this page intentionally left blank taiko™ series banknote acceptor index index.
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited a - 1 taiko™ series banknote acceptor a p p e n d i x a this section provides troubleshooting instructions for the taiko ™ banknote acceptor (pub-7/11) series. This section contains the following infor- mation: • introductio...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited a - 2 appendix a taiko™ series banknote acceptor troubleshooting banknote jams occur often. A feed or pinch roller is soiled or broken clean the feed or pinch roller (see "cleaning procedures” on page 2-6 in section 2 of thi...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited a - 3 troubleshooting taiko™ series banknote acceptor appendix a table a-2 adjustment fault conditions symptoms/error messages possible fault causes corrective action required adjustment error wrong reference paper being use...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited a - 4 appendix a taiko™ series banknote acceptor troubleshooting error codes and conditions table a-6 lists the red error code flash sequence definitions displayed by the taiko front panel led indicator. Table a-5 taiko usag...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited b - 1 taiko™ series banknote acceptor a p p e n d i x b b glossary a 1 acceptor â a term used in communications section 3 referencing functions sent to, and ï              received from the banknote acceptor...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited b - 2 appendix b taiko™ series banknote acceptor p p 13 pictograph â small internationally recognized safety and attentions symbols placed to the left ï                of notes, cautions and warnings thr...
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P/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited taiko™ series banknote acceptor.
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Taiko™ series banknote acceptor p/n 960-100175r_rev. 4 {edp #200824} © 2013, japan cashmachine co., limited issue #4045-sme-01-04 support: http://www.Jcmglobal.Com/en/contact/default.Aspx web-site: http://www.Jcmglobal.Com.