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  5. Owner's Manual

Jeep Cherokee 1977 Owner's Manual

Summary of Cherokee 1977

  • Page 2

    Contents n starting and driving 6 break-in period, carbon monoxide warning, keys, ignition switch. Starting & warm-up, manual & automatic transmissions, four-wheel drive systems, brakes. Fuel economy. Instrument panel controls and indicators indicators, gauges & controls, heating & ventilating, air ...

  • Page 3: --Lac>

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  • Page 4: �-He-

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  • Page 5

    St.Af'wioanoo,,w,ng s sinftf'lg coil,mn conltoii .111 adnsl·o· ftiit si.E,in,g wheol 39 cri.Necom )t fovf.W-, haz.A,d wltm)g fa..,,., 3a -" 3a ligf"l•llon sw,1ch ji po¥t., st .. Nng )t tutnsigfl1l1 39 st..,,ngwhni adjull·o·t 111 39 s1ouno 30·0•ys10t0q0 iis ex1ended st0fage 115 aetdying to, um 116 s...

  • Page 6: Welcome ... To The Jeep

    4 welcome ... To the jeep corporation family ... Thank you for selecting one of our 1977 models. Whatever your choice-jeep cj, jeep cherokee, jeep wagoneer, or jeep truck-be assured that it represents precision work­ manship, distinctive styling, and high quality-traditional with jeep corporation. F...

  • Page 7

    National institute for automotive service excellence {niase) even after the sale, we care about you and your jeep vehicle. That's why all authorized jeep dealers are staffed with factory­ trained mechanics devoted solely to keeping your jeep ve­ hicle on the road. Jeep dealer mechanics are highly sk...

  • Page 8: Starting And Driving

    6 starting and driving break-in period jeep vehicles do not require a rigid break-in procedure however, extra care for the first 500 miles will pay dividends. During the flfst 100 miles, drive at varying speeds up to 50 mph. Then dnve at increasingly higher speeds-not exceed­ ing 55 mph-until your m...

  • Page 9

    Fresh air ventilation cj models with top pull out air knob and turn fan control to max setting. Cherokee-wagoneer-truck use heater and ventilation controls to direct fresh air into the vehicle. Depress heat or defrost pushbutton, activate blower by rotating fan switch toward the hi position and open...

  • Page 10

    8 lock-(cj-7 hardtop, cherokee and wagoneer). • key with oval head (stamped "e" on knock-out) fits the glove box lock on models so equipped and the door locks of cj models with metal doors. Caution: always remove the ,gn,tion keys (and lock all doors and rear tailgate on models so equipped) when lea...

  • Page 11

    • lock-normal parking position. Locks ignition and pro­ vides added theft protection by preventing normal oper­ ation of steering wheel and shift controls (vehicles with automatic transm1ss1ons). On models with automatic transmission, key cannot be turned to lock position and removed until gearshift...

  • Page 12

    Q c > c i g 10 warning: placing the transmission gearshift lever in park on vehicles with automatic transmission or in gear on vehicles with manual transmission is not a substitute for using the parking brake. Always set the parking brake-especially when parking on an incline-when leaving the vehi...

  • Page 13

    Do not race a cold engine under any circumstances. To aid warm-up, drive at moderate speeds for the first few minutes. Avoid excessively long idling periods. It's not the best way to warm up an engine and it wastes gasoline. Note: starting your engine, moving your vehicle a short distance, and shutt...

  • Page 14: •peed•

    R '; 'c 0 ! • di .E -.. • 0 12 to stop the vehicle, simply release the accelerator, depress the brake pedal and. As the vehicle slows down to a near stop, again depress the clutch pedal and move the gearshift lever to the neutral position. Avoid resting the foot on the clutch while driving and do no...

  • Page 15

    The pointer indicates the operating range selected when the gearshift lever is moved. A safety start switch prevents starting the engine unless the gear selector ism p (park) or n (neutral). The column-mounted gearshift lever must be lifted slightly for ease of operation, except that when shifting f...

  • Page 16

    14 and rear axles the front axle 1s driven by a drive shaft and differential in the same manner as the rear axle in a conven­ tional two-wheel drive vehicle. Torque is delivered from the engine to the transmission and transfer case. Which in turn, propels the front and rear propeller shafts when in ...

  • Page 17

    To engage the emergency drive, turn the control knob lo­ cated in the glove box in a clockwise direction a reminder light indicating em erg. Drive will come on in the instrument cluster and will continue to glow until the emergency drive 1s deactivated. When the emergency has passed, disengage the e...

  • Page 18

    16 automatically distributes torque and speed between two rear wheels as required. Rear wheels maintain proper trectlon and push while on straightaway or in turns. Controlled-slip third differential transmits engine torque to both front and rear wheels in just the right proportion as required by roa...

  • Page 19

    Reduction unit low range lever: cj model• towing position a neutral position is provided so that it's unnecessary to disconnect the propeller shafts when your vehicle is to be towed behind a recreational vehicle (rv} or in the event of a breakdown. Refer to "recreational towing" in the special drivi...

  • Page 20

    18 shift lever positions cj models the gearshift pattern is a straight line. Push the lever all the way forward for 4-wheel drive high range driving (4h). Pull the lever rearward one position for 2- wheel drive high range driving (2h). Pull the lever rearward one more position for neutral (n). Pull ...

  • Page 21

    • refer to the special driving and emergency situations section for further information on when and when not to use 4-wheel drive and for special driving techniques. • on vehicles equipped with manual-type selective drive hubs, place hubs in locked position before shifting to 4-wheel drive. Refer to...

  • Page 22

    20 neutral shift• cj model• stop vehicle, depress clutch pedal and move shift lever into neutral (n). If 4-wheel drive high (4h) or low (4l) is desired after using neutral, it may be easier to shift into 2-wheel drive high range (2h) first and begin vehicle motion before shifting into 4- wheel drive...

  • Page 23

    Self-adjusting drum brakes jeep brakes adjust themselves automatically, saving you the time and cost of periodic brake adjustments. The adjustment occurs (if necessary) when you apply the brakes while moving in reverse, which happens often enough during normal driv­ ing to keep the brakes in adjustm...

  • Page 24

    Oi c ·; ·;: 0 'tj c iv oi c - ... Iv u, 22 parking brake t1e step-on parking brake pedal mechanically operates cab­ les to the rear brakes when applied. To set parking brakes, push the service brake pedal down with the right foot at the s,1me time you apply the parking brakes with your left foot. Be...

  • Page 25

    7. Turn off the engine when stopped for more than a minute, ,ding requires a rich fuel mixture, and running the engine unnecessarily for even a minute burns more gasoline than needed for restarting. 8. Winter driving conditions cut economy-good reason for preparing your vehicle for cold weather use....

  • Page 26: Instrument Panel Controls

    • .. I "o c as ill c 0 cj c as d. - c cd e .. Iii .5 24 instrument panel controls and indicators speedometer the speedometer is cable driven by gears in the transfer case. Gears are calibrated to axle ratio and tire size for reasonably accurate miles-per-hour readings. Odometer the odometer is coo...

  • Page 27: :i'

    Ammeter this instrument is used on cherokee, wagoneer, and truck models to indicate battery charging or discharging. With igni­ tion and all accessories off-the pointer should be centered at zero. Immediately after starting, the pointer may indicate a high rate of charge ( + ). However, as the batte...

  • Page 28

    ! 0 3 j - c • • 0 .. - c 8 "i c • a. - c gi e ::j .. - • .S 26 cj model, instrument cluster turn signal indicator hydraulic brake system failure and parking brake warning light engine temperature gauge headlights high beam indicator turn signal indicator fuel gauge.

  • Page 29

    Cj models instrument panel windshield holddown knob t parking brake release light switch (headlights, tail, parking, side markers, & instruments) fan control cigarette lighter voltmeter oil pressure air outlet louvers gauge assist handle @) llj jj jj 1l glove box windshield holddown knob 27.

  • Page 30

    • .. . 0 i i - l iv • 0 .. - c 0 (j "i c iv 0. - c g> e .. - • .5 28 cherokee-wagoneer-truck instrument cluster heating and ventilating controls parking brake warning light and brake system failure warning light fasten bel ts light engine temperature gauge odometer headlights high beam indicator o...

  • Page 31

    Cherokee-wagoneer-truck lnatrument panel light switch (headlights, tail, parking, dome, side marker, courtesy, and instruments) tailgate window switch ac air outlet louver instrument cluster \ rear window defogger switch windshield wiper-washer switch ac control panel and air outlet louvers glove bo...

  • Page 32

    • .. 0 - • .2 'o c - -g «i ., 0 .. - c 0 0 'ii c «i - c • e :::, .. - ., c 30 headlights high-beam indicator light a light in the instrument cluster indicates if the headlights are on high beam. Switch from low to high beam-or dim back to low beam by stepping on the dimmer switch at the left side ...

  • Page 33

    Less the ignition key is in the on or accessory position. Hold the switch up to raise the window and down to lower 1t. The switch is spring-loaded and will return to the mid-pos1t1on when released. The window may also be operated by turning the square-headed key in the lock of the exterior side of t...

  • Page 34

    ., ... 0 - • - "o c • ,,, 0 ... - c () (.) g) c • a. - c g) e :i ... - ,,, c - 32 cj models the heating and ventilating controls are located just to the left of the instrument cluster. Pull out on the air control knob to allow maximum airflow through the heater coils. To increase the airflow, tur...

  • Page 35

    Heating and ventilating controls cherokee, wagoneer, and truck models additional fresh air can be brought into the vehicle by open­ ing the fresh air vents. The fresh air vent control knobs are located on both sides of the steering column (on the right side of the steering column only on models equi...

  • Page 36

    ., .. 0 - co . 'c c 'c c ca ill 0 .. - c 0 0 'ii c co cl. - c cd e :, .. - ill c 34 to maintain maximum cooling efficiency, periodically remove bugs and foreign matter from the condenser and radiator fins. Do not install a bug screen in front of the condenser and radiator. Water forming under your ...

  • Page 37

    Cherokee, wagoneer, and truck air con­ ditioner operation for maximum efficiency follow these instructions: before starting engine: 1. Close air vent, 1f open. 2. Open side vent windows to allow warm air to escape from vehicle. After starting engine: 1. Put the fan control knob in either the hi or t...

  • Page 38

    ! 0 - 1111 u l i 1111 • 0 .. - c 0 0 'i c :. - c cd e ::, .. - • .E 36 radios a variety of audio equipment is available from jeep deal­ ers ... If your vehicle is not so equipped. Jeep all-transistorized radios operate with the ignition key in the on or accessory position . To operate your radio, ro...

  • Page 39: G·

    Am/fm stereo multiplex radio band selector-slide the band selector to the right for am operation and to the left for fm or fm/stereo operation. Left-right speaker balance-adjust the left-right speaker balance control to confine the sound output to either right or left speaker. Or to blend the sound ...

  • Page 40: Steering Column Controls

    Steering column controls horn on standard steering wheels and all sport steering wheels, the horn may be operated by pressing the center hub section of the wheel. On all other steering wheels, the horn will oper­ ate when any portion of the padded crossbar is pressed. Ignition switch the ignition sw...

  • Page 41: [Ii

    Power steering with this optton, an engine-driven hydraulic pump provides a power assist to greatly reduce steering effort. If the engine stalls or the power assist falls due to some malfunction, the car can still be steered although greater effort-particularly 1n sharp turns-will be required. Steer...

  • Page 42

    0 c 0 (j c 0 (j q c cl cl 40 mph of preset speed). The system, which can be set at speeds above 30 mph, disengages when the brake pedal is touched. The two controls on the turn signal lever should be operated as follows: 1. Obtain desired speed with accelerator ( over 30 mph). 2. Slide switch from...

  • Page 43

    2. Press set-speed button on end of lever and release (also release accelerator pedal). To decrease speed setting 1. Touch brake pedal lightly (disengages system). 2. When vehicle has slowed to desired speed, press set­ speed button on lever and release. To turn system off move slide switch to off p...

  • Page 44: Safety, Security, And

    42 safety, security, and convenience features door locks cj models door locking button metal cab: to unlock the doors from the outside, use the oval-headed key provided. Lock the doors when inside the cab by depressing the lock lever. When leaving the vehicle unattended. Lock the doors with the key,...

  • Page 45

    Glove box day/night inside rear view mirror remote control outside rear view mirror to open glove box, press the latch pushbutton. Use oval­ headed key if locked. Note: be sure to lock the glove box and remove the key from the vehicle whenever it's necessary to leave the ignition key with an attenda...

  • Page 46

    ., ! :i - ca :. Cd u c cd c : c 0 () 'tj c ca :i,:; - :i u cd u) :i,:; i ca u) 44 warning: move the lever to the left to adjust seat (before driving). Release lever to lock. Apply a forward and rearward rocking motion to the seat to be sure the latch is fully engaged. Warning: do not adjust the dr...

  • Page 47

    Fully upright position to prevent it from tilting forward in the event of sudden stops. To release the seatback lock, move the lever in the direction shown. This feature is standard also for the driver's seat on cherokee "s" models equipped with bucket seats. It's optional for the driver's seat for ...

  • Page 48: ·c

    Ill q) e ca q) ll q) cj c q) ·c q) > c 0 () "c c ca 'i: ::::, cj q) u, ai - ca v, 46 to fold the seat forward: lift the latch at the passenger side of the seat to release the seatback locking mechanism. • fold the seat back forward. • roll the seat assembly forward, then secure it with the hol...

  • Page 49

    Seat belts seat belts are provided for protection of the driver and occu­ pants of the vehicle. Constant and proper use of seat belts is a wise precaution. Make rt a habit to wear belts properly and see that passengers follow your example. Cj models are equipped with lap belts only for the front and...

  • Page 50

    • cd .. ::, - al :. 8 c cd c cd > c 0 cj ,, c • - 't: ::, u cd "' cd - ., "' 48 length. Be sure latch plate tor outboard searbelts is not inserted into buckle for middle seat (if your vehicle has a bench-type seat). Warning: the shoulder belt must be positioned across the shoulder-never under th...

  • Page 51

    Rear seat lap belts (cherokee-wagoneer) • for outboard seats equipped with automatically locking retractors, pull belt from retractor in a single continuous motion and insert metal latch plate into buckle until a "chck" is heard. If latch won't reach, let belt rewind to release locking mechanism so ...

  • Page 52

    :::, - ca g> i&. G> u c g> c g> > c 0 (.) 'o c ca = :::, u g> (i) «i (i) 50 • when cleaning belts, use a mild soap or detergent with warm water. Rinse them thoroughly and dry them in the shade. Never dye or bleach belts (this may weaken fabric). When children are passengers for children five years...

  • Page 53

    Windshield holddown knob- cj models • lower windshield gently until it contacts the vinyl-coated bumpers on the hood. • secure the windshield to the hood by passing the strap at the top of the windshield through the loop on the hood, and drawing the strap up firmly. (straps not provided with hardtop...

  • Page 54

    ., cd .. :::, - ffl cd cd u c cd c cd > c 0 0 "c c ca :£. ·.::: :::, u cd cl) - cd - ffl cl) 52 cherokee flipper window front vent window- typical illuminate the cargo box by flipping the switch on the cab wall (driver's side at rear quarter). (optional.) cargo area light and interior switch.

  • Page 55

    Tailgate window-cherokee­ wagoneer the tailgate window can be raised or lowered manually or electrically. Manually- turn the crank handle clockwise to lower the win­ dow and counterclockwise to raise it. Electrically (optional)- the electrically operated tailgate window can be raised or lowered by t...

  • Page 56

    • • .. :::, - ca :. Fl c • c • > c 0 0 "0 c ill 54 tailgate cj-5 models the tailgate can be fully lowered for ease of loading or can be removed to accommodate oversized loads. To lower tailgate: • unlatch and swing out spare tire carrier (if equipped). • unsnap fabric-top tail flap or raise hardtop ...

  • Page 57

    Release the tailgate latch by pulling upward on the tailgate latch located on the inside top center portion of the tailgate. With the latch released the tailgate is free to open downward, so that the interior side of the gate becomes an extension of the floor. Truck models the tailgate on the pickup...

  • Page 58

    • a> .. :::, - «i if a> c.) c a> c cl) > c 0 0 ,:, c «i · :::, c.) cl) u) cl) - «i u) 56 to remove the tailgate remove side supports, raise tailgate ab6ut 40 from horizontal, and lift to disengage tailgate from right side hinge pin. Then move the tailgate to the right to disengage from left sid...

  • Page 59: Tires And Wheels

    Tires and wheels tire condition inspect tires often-every 2,000 miles or so-for visible signs of underinflation and uneven wear, which may indicate need for front-end alignment, tire rotation, or wheel balancing. Tire pressure should be checked and adjusted, if necessary at least once a month. Tread...

  • Page 60

    58 tire traction on wet or slushy roads, a water wedge can build up between the tire and road. This hydroplaning action could cause loss of traction, thus adversely affecting control and braking. Warning: slow down in rainstorms, or when roads are wet or slushy, and by all means-take advantage of 4-...

  • Page 61: Tire Pressures

    And 1f the tires were balanced on the vehicle, they should be rebalanced. The cost of rotating and balancing tires is the owner's respon­ sibility, but 1s an expense that will be offset by extended tire life. 1 front m m front i i radial i rotating tire ,ow··· i 5 tires rotation § 4 tires .... Lo ....

  • Page 62

    60 pressures are those measured with the tires at approximately the prevailing atmospheric temperature and do not include any inflation build-up caused by heat from vehicle operation. Pressures specified are precisely measured for the tire sizes recommended for each jeep vehicle model at the gvw rat...

  • Page 63

    , jack storage location­ truck models from the side of the vehicle, place the jack transverse (non­ parallel) to the vehicle, under the spring just behind the spring pivot near the wheel to be changed. Position the jack in such a way that the saddle of the jack is underneath the spring leaves and ...

  • Page 64

    62 front place the jack under the axle tube, just outboard from the shock absorber mounting bracket near the wheel to be changed. Caution: the jack must not touch the shock absorber mounting bracket. Rear place the jack under the axle tube, between the spring attach­ ing u-bolts, near the wheel to b...

  • Page 65

    • position jack as recommended in jack placement in­ structions (page 60). • before raising the vehicle, loosen the wheel nuts, turning counterclockwise about one-half turn. However, don't re­ move the nuts until the wheel is raised. • after changing the tire, and before lowering the vehicle, snug u...

  • Page 66

    ...... Cj-5/cj-7 cherokee, wagoneer, & truck 64 alignment specification, cisl•c+1 ° ) bamr(+ 1 /2°) tn·ii +3· +1-½" 3/64 to 3/32 inch +4" +1-½" 3/64 to 3/32 inch front wheel turning angles cj models turning angle is set at 29 ° maximum for all tires. Cherokee-wagoneer-truck turning angle 1s set at 3...

  • Page 67: Special Driving And

    Special driving and emergency situations emergency information mechanical difficulties if mechanical d1fficulttes force you to stop operation of your vehicle, follow these guidelines. • avoid stopping on the roadway if possible. • if you pull off the roadway, avoid parking over dry grass. Brush, or ...

  • Page 68

    66 . 3. Pinch nostrils and blow into mouth 2. Pull chin upward 4. Check breathing applying artificial respiration • control bleeding by pr ... Ing down firmly and directly on the bleeding wound. Use a clean cloth or handkerchief and apply pressure directly on the bleeding area and maintain this...

  • Page 69

    Jump starting a jeep vehicle equipped with an automatic tran1m1 .. 1on cannot be started by pushing or towing. In the event of battery failure, use jumper cables for starting a vehicle with a weak or rundown battery. Jumper cable arrangement the booster battery must be of 12-volt de capacity and neg...

  • Page 70

    • c ,g - - 0 c • q • e 1 ii r > .::: q 'ii l "' 68 careful when using metal tools and equipment near the bat­ tery-contact between the positive terminal (or metal in con­ tact with it) and any other metal on the vehicle could cause an injurious or damaging short circuit. Always keep batteries and ba...

  • Page 71

    Ignition key not available and vehicle is locked: place dolly under rear wheels and tow vehicle with front end raised. Or. Disconnect rear propeller shaft at rear axle yoke (be sure to index mark prop shaft and yoke for proper alignment at assembly), secure shaft to underside of vehicle, and tow wit...

  • Page 72

    ! ,g in i • q • e ili '! Ii q c > 'c 0 'i i "' 70 requirements regarding vehicle lighting and trailering hitches or tow bars. Manual transmlulon • turn ignition key to off position to unlock steering wheel. • shift transmission and transfer case into neutral position. • turn selective drive hubs to ...

  • Page 73

    To the jeep vehicle weight capacities chart in the general information section. Warning: jeep corporation will not be responsible for brake performance if the jeep vehicle and trailer hydraulic brake systems are in any way connected. A separate brake system for all trailers weighing over 1,000 pound...

  • Page 74

    • c .2 is - u; >­ u c cd q cd e w l is q c > q ii u (/) 72 model 20 4-wheel drive transfer case when to ute 4-wheel drive four-wheel drive should be used to provide additional trac­ tion and lower gearing for use on difficult terrain, and to provide low-speed pulling power for industrial and agric...

  • Page 75

    Between d and a maintaining a very slight amount of pres­ sure on the accelerator pedal. Do not race the engine avoid spinning the wheels. As a general practice, never shift gears so as to change the direction of movement while the vehicle 1s m motion. Warning: after operating the vehicle in deep mu...

  • Page 76

    warning: vehicles equipped with selective drive hubs o must have the hubs set in the lock position . .: l'ci e en acroh slopes >, u c cd en cd e w 'o c al > .: q iii u !. (/) 74 avoid thrs situation! A jeep vehicle w,11 seldom encounter a hrll which it cannot negotiate directly. However, natural...

  • Page 77

    Fabric top fold down instructions 1. Remove doors and rods. Unsnap side curtains and lay curtains on top. 2. Unsnap rear curtain and lay curtain on top. Unbuckle rear support straps. 3. Unsnap windshield corner snaps. Release front retainer strip and lay fabric on top. Release rear bow support. 4. L...

  • Page 78

    ! ,g - ill :::s - en c cd q .. Cd e w ! Ill q c > .: q 'ii ·c:s l "' 76 for normal 4-wheel drive, set both hub control dlals at lock. With both hubs in lock position, the vehicle operates in 4- wheel drive, the same as before hubs were installed. Caution: do not move the vehicle unless the dial is...

  • Page 79

    3. Hook chain on 11ft arm with sufficient slack to permit the plow to follow ground contour. 4. Wipe "quick-connect" couplers free of dirt. Pull sleeve back on each coupler half and insert ,ts mating male half on each angling cylinder. Release the sleeve to lock the halves together. Operating instru...

  • Page 80

    ! 0 i :, - in c • • e "' ! Id gt > 'c q 'ii l u, 78 note: electronic power pack fluid contains an anti-freeze additive which is effective for one season of use. Usage of other oils or fluid will void the snow boss warranty. • clean the two screen-type filters located in base of unit. Use clear s...

  • Page 81

    Engine block heater if your area is exposed to below zero temperatures much of the time, a jeep engine block heater with a 70-ampere-hour, heavy-duty battery and a 62-ampere alternator will not only make starting easier but will also prolong starter life. The engine-block heater cord (extends to the...

  • Page 82: And Special Equipment

    Ex, 0 special driving and emergency situation• dealer-installed jeep accessories and special equipment (for further information consult your jeep dealer) equipment avallabla (x) for 1977 jeep vehicles on item, marked·-m,ndato,y vehicle equipment 11 required. Cj models cherokn wa11onnr truck air cond...

  • Page 83: Maintenance

    Maintenance non-scheduled maintenance your vehicle will need a number of non-scheduled services and maintenance replacements. Need for these is deter­ mined by road, load, weather, terrain and other variable op­ erating conditions. Non-scheduled maintenance services include such items as cleaning of...

  • Page 84: 111111111�

    Maintenance services scheduled by accumulated mileage odometer reading 111111111 engine oil, oil filter and fluids (chart 1) complete body lubrication and brake inspection (chart 2) front suspension and steering - verify condition and action. And correct as needed (page 64) manual transmission clut...

  • Page 85

    1977 jeep mechanical maintenance schedule (owner responsibilityt) - continued services scheduled by mileage or time intervals e""no 0,1 - ool f,llo, ,.,. Change requued (rl y 5.000 miles or s tnenth5, wtucheylf cofflik first if most vehicle uni ,nvotve tnpa ul'tdft 6 mtlei, chln94t o,t once in bet'...

  • Page 86

    G> u c ., c ti c 'ii :e 84 1977 jeep mechanical maintenance schedule (owner responsibilityt) - continued chart 4 u.S. Emission control services - cherokee, wagoneer, truck models a precision electronic diagnosis should be purchased whenever questionable engine performance occurs between the schedule...

  • Page 87

    1977 jeep mechanical maintenance schedule (owner responsibilityt) - continued chart 5 u.S. Emission control services - cj models a prec1s1on electronic diagnosis should be purchased whenever questionable engine performance occurs between the scheduled complete precision tune-ups. Scheduled routine s...

  • Page 88

    0 ' r wnera ecor 0 reau ar d f r m it a n enance s erv cea normal date repair name of location of service odometer service order servicing dealer servicing dealer at (miih) reading performed number or firm or firm 5,000 --- - -- 10,000 15,000 20.000 5.000 30,000 35,000 -- -- - 40,000 45,000 50,000 ...

  • Page 89

    Service station information fuel filler location cj models: below right rear tail/stop taillights. Cherokee: just forward of left rear side marker light. Wagoneer: just forward of left rear stop/ taillights truck: behind cab at right side of pickup box. Cj models fuel requirement cj models all engin...

  • Page 90

    0 u c ca c 0 ·;; ::e 88 fuels from different marketers of equivalent research octane rating can vary 1n their knocking characteristics in a given vehicle. A trace knock at low engine speeds is not harmful. However. Continued knock at high speeds can damage the engine persistent knock is damaging and...

  • Page 91

    Windshield wiper blade replacement cj models wiper blade replacement c-j models raise the wiper arm away from the windshield and push the wiper blade firmly against the tip of the arm. Hold arm sta­ tionary and rotate the blade around the tip of the arm as illustrated. Rubber element is not replacea...

  • Page 92

    • () c • c 'ii :i 90 wiper element replacement on cherokee, wagoneer, and truck models, the rubber blade element can be removed by compressing the latch and sliding it from the bridge. When installing the new rubber element, the metal backing must engage all eight tabs on the bridge. Bridge press ...

  • Page 93: ·�

    Warning: alter closing the hood, lift up on it to be sure it's secured. - t= · -... --rw:: wagoneer truck air cleaner the air cleaner element assembly consists of a paper car­ tridge and a polyurethane element. (the polyurethane air filter is optional on cj models with six­ cylinder engines.) poly...

  • Page 94

    92 polyurethane element inspect frequently and clean when dirty. Cleaning may be needed as often as every 5,000 miles if the vehicle is operated under dusty conditions. To clean the polyurethane element, first remove it carefully from the paper cartridge, then wash it in solvent. Wrap in a clean dry...

  • Page 95

    • battery terminals can be cleaned with a baking soda and water solution to prevent corrosion. Apply solution freely to top of battery (be sure caps are firmly in place), and flush off with clean water. Protect the terminals with jeep silicone lubricant spray or petro­ leum jelly. Apply protective c...

  • Page 96

    G) u c ta c g) - c ·; ::e 94 dropped to the add mark, only one quart is required to raise level to the full mark. Do not overfill. Some oil is inevitably used in normal vehicle operation, and a consumption rate of one quart per 1,000 miles is not excessive. Six-cylind;;-·-,ip"'-111111111!11!!!11 pas...

  • Page 97

    3. Apply parking brake. 4. Move lever through all ranges. 5. Place transmission in park. 6. Check fluid level {dipstick is located in the filler pipe at the right rear of the engine-push down on cap and turn counterclockwise). 7. If fluid is low, add as required and check for leaks. Use dex ron· or ...

  • Page 98

    Gi u c cii c gi 'i :& 96 check lube level every 5,000 miles for normal driving and every 3,000 miles for heavy-duty dnvmg the lubricant level of all differentials should be at the level of the 1111 hole. If not, bring to level by adding lubricant. Rear axle fiii plug location­ cj models power steeri...

  • Page 99

    Manual steering gear fluid level check the fluid every 5,000 miles (3,000 miles for heavy-duty driving) by removing the side cover bolt opposite the adjuster screw. Lubricant should be at level of bolt hole. Use am all­ purpose lubricant or multi-purpose chassis lubricant (lith­ ium base). If level ...

  • Page 100

    Cd c., c as c cd c 'ii :i 98 lubrication keep your vehicle operating at peak efficiency by lubricating it properly. This means ... • lubricate at regular intervals. • use the proper lubricant. The regularly scheduled lubrication intervals are listed in the mechanical maintenance schedule and through...

  • Page 101

    Engine 011 viscosity lowest recommended recommended temperature single mulu- anticipated viscosity viscosity above +40 ° f sae 30 or 40 sae 10w-30, 20w-40, or 10w-40 above 0 ° f sae 20w-20 sae 1 ow-30 or 10w-40 - below 0 ° f sae 10w* sae sw-20 or sw-30 •sustained high speeds (above 55 mphl should be...

  • Page 102

    Cd u c ca c cl) 'ii :e 100 quadra-trac ® transfer case lubrication "stick-slip" condition a condition called "stick-slip" can occur after extensive straight-ahead driving on dry pavement, resulting from the lubricant being spun off of the transfer case clutch brake cones. If it occurs, a constant, p...

  • Page 103

    With reduction unit use special cuadra-trac lubricant available at your jeep dealer. Requirement 1s 2-1/2 quarts (4.2 imperial pints or 2- 3/8 liters). Remove the fill plugs from the transfer case and reduction unit. Remove the transfer case drain plug. After 1t has drained completely, install the d...

  • Page 104

    § g c 'ii ::e 102 axle differentials (front and rear) fluid change change every 30,000 miles using amc rear axle lubricant or limited-slip gear lubricant of sae 80w-90 (api, gl5) qual­ ity. For trac-lok differentials use only jeep differential oil, part number 8991018. Quantity required is listed in...

  • Page 105

    Double cardan joint the double card an joint constant velocity center bearing, at the transfer case end of the front propeller shaft , must be lubricated every 10,000 miles for normal driving and every 5,000 miles for heavy.Duty driving. • mark the front propeller shaft and pinion yoke to ensure pro...

  • Page 106

    § .. C c 'ii :e 104 then at the start of every winter season. This will provide the fullest protection against rust. High-quality ethylene glycol antifreeze coolant should be used in the system the year-around. Warning: do not use any type salt base antifreeze. Fill with antifreeze coolant and water...

  • Page 107: ��

    Conditioning controls set for maximum cooling. 2. If bubbles appear constantly, this indicates an under­ charge of refrigerant (freon-12), in which case see your jeep dealer for service. 3. If no bubbles are observed, the system is either fully charged or completely depleted of refrigerant, in which...

  • Page 108

    C ., c 'i :e 106 clutch pedal free play clutch pedal "free play" must be checked every 15,000 miles and readjusted when free play has disappeared to prevent premature release of the throwout bearing and resultant clutch failure. Electrical system your vehicle is equipped with a 12-volt, negative-gro...

  • Page 109

    The coating acts as a catalyst and causes the undesirable carbon monoxide and hydrocarbons to be converted into harmless carbon dioxide and water vapor. The converter is designed to last the life of the vehicle under normal usage and service. It does, however, require the use of unleaded fuel. Use o...

  • Page 110

    I • c i 108 the u.S.A., write to the following address for information concerning compliance with environmental protection agency import requirements and prevention of damage to the catalytic converter. American motors corporation international operation• 27777 franklin road southfield, michigan 480...

  • Page 111

    Transmission controlled spark (tcs) system this system is standard on all california cj models with v-8 engines and all california cj models with six-cylinder en­ gines and automatic transmissions. It is also standard on six and eight cylinder cj's with automatic transmissions de­ signed for use at ...

  • Page 112

    G> c, c as c g> c 'ii :e 110 feed line to the carburetor. This eliminates "vapor lock" and provides improved hot engine restarts. Exhaust manifold heat control valve the exhaust manifold heat-control valve functions to speed up the warming action of your engine and assists fuel vapor­ ization, thus ...

  • Page 113

    We recommend you have both the altitude compensation device and ignition timing reset by your authorized amc/­ jeep dealer however, if you are mechanically inclined and altitude compensation device have the necessary equipment. You may reset the com­ pensation device and the ignition timing yourself...

  • Page 114

    C .. C c "ii :e 112 not£: screw travel is approximately 2-114 turns. 3. Adjust ignition timing to the appropriate setting listed in "ignition timing" table below . 4. Install carburetor air cleaner. Ignition timing engine transmisson 232 manual manual 258 automatic 49 states sea level 4000 feet to 4...

  • Page 115

    Exterior care perhaps nowhere is neglect more quickly apparent than in the appearance of a vehicle. Chemicals that help make roads passable in snow and ice, that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle. Outside parking, which exp...

  • Page 116: Interior Care

    114 bright metal trim the sheen of chrome and bright metal trim can be retained if washed frequently. Amc/jeep chrome cleaner will help re­ move discoloration and blemishes. The use of amc/jeep auto polish will provide protective coating against severe exposure. Do not use abrasive or strong cleanin...

  • Page 117

    30-day storage 1. Wash the exterior finish. 2. Check anti-freeze protection. 3. Recharge battery if specific gravity is below 1.250 to protect against freezing or deterioration. Disconnect cab­ les at battery. 4. Inflate tires to about 40 psi. 5. Store the vehicle inside. If it must be left where se...

  • Page 118

    116 readying for use 1. Check oil, fluid, and coolant levels in engine and trans­ mission, transfer case, quadra-trac transfer case and reduction unit, differentials, front axle steering knuckle housing, brake master cylinder, power steering pump and radiator. 2. Check under vehicle and hood for lea...

  • Page 119: General Information

    General information owner's kit your jeep owner's kit contains this manual and the 1977 owner's manual supplement. The supplement gives detailed warranty information and tells you what to do if a servicing problem occurs. The supplement entitles you to warranty service until you receive your vehicle...

  • Page 120

    C .2 - ca e ... .2 c iii ... Cl) c cl) c, 118 trim option number this number identifies the seat type, the seat trim color and the upholstery material to ensure exact matching of replace­ ment seat trim. Paint option number this number identities the paint used on your vehicle to ensure exact color-...

  • Page 121

    This label certifies compliance with all federal motor vehicle safety standards. On cj models, the label is located on the instrument panel. On cherokee, wagoneer, and truck mod­ els, 1t is located on the door lock pillar on the driver's side. Jeep vehicle weight capacities as with any vehicle, it i...

  • Page 122

    C 0 ;: tire inflation pressures (psi) normal load (1) maximum load (2) g) c qi gvw sustained driving under 65 mph model tire load over 65 mph (3) rating size range front rear front e78 x 15 b 24 24 20 cj-5 3750 f78 x 15 b 24 24 20 & & h78 x 15 b&d 24 24 20 cj-7 4150 hr78x15 b 24 24 20 600 x 16 c 40 ...

  • Page 123

    Tire inflation pressures (psi) -continued normal load (11 maximum load (21 gvw tire load sustained driving under 65 mph model over 65 mph rating size range front rear front h78 x 15 b&d 28 28 24 h78 x 15 d 28 28 24 truck j-10 6025 hr78 x 15 b 26 26 22 6.00 x 16 c 26 26 22 10.00 x 15 b 30 30 20 6800 ...

  • Page 124

    C .2 .. C • c • cj 122 technical specifications and tune-up data 232 258 engine 232 so, six hi 258 s,x six 1-b 258 s,x 304 v-8 360 v-8 360 v-8 401 v-8 1-b c.Rb. High 1-8 carb. High 2-8 c.Rb. 2·8 carb. 2-b carb. 4-8 carb. 4-8 carb. Altitude alhtude bore & stroke (inches) 3.75x3.50 3.75,c3.60 3.75x3.5...

  • Page 125

    Recommended lubricants comdomnt lubricant manual transmission model 20 transfer case sae 80w gear lubricant apl·gl-4 automatic transmission amc automatic transmission fluid or equivalent brand labeled oexrons or oexron 118 power steering gear pump• amc/jeep power steering fluid ouedre-trac transfer ...

  • Page 126

    C .2 ii e .. .5 gi c cd cj 124 fluid capacities capacities, approximate refill engine oil (includes l quart for filter change) 232 cid & 258 cid engines :n4 cid, 360 cid & 401 cid engines cooling system (includes 1 quart for heater) 232 cid & 258 cid engines :n4 cid engine 360 cid. & 401 engines tra...

  • Page 127

    General dimensions (inches) truck models cj models cherokh models wagoneer models j.10 serie s j-20 series cj-5 cj.7 model16 model17 model18 model 15 model 25 model 45 model 46 2-dr. 2-dr. 4-dr. Wheelbase 83.5 93.5 108.7 108.7 108.7 108.7 118.7 130.7 130.7 overall length 138.4 147.9 183.5 183.5 183....

  • Page 128

    gi c gi c, 126 general dimensions (inches) -continued cj models cj-5 cj-7 hip room - front 55.4 53.8 - - shoulder room - front 55.4 58.3 - rear - effective head room - front - - soft top 39.8 40.6 hard top 40.8 39.9 - rear - cargo floor height 25.2 25.1 cargo capacity (cubic feet) 10.2 • • 13.6* •...

  • Page 129

    Bulbs vehicle exterior headlamp ...........•• , ••.. Mirker and reflector .. Parking and directional backup lamp ..... . License lamp stop, tail, and directional .. Cargo box lamp (trucks onlyl ... Indicator lamps brake failure/parking brake warning cuadra-trac "emerg. Drive" fasten belts . . . . . ...

  • Page 130

    C .2 ai e g) c qi cj 128 30amp circuit breaker flasher directional signal fuses and circuit breakers 1 0amp radio, windshield wiper and washer 15 amp 4-wa y hazard flasher flasher 4-way hazard 30amp circuit breaker tailgate window (front feed), heated rear window, cherokee-wagoneer 1 :j:==::!G u sh...

  • Page 131

    Z 0 a. ::> 0 cj w 1- w ..J a. cj ..J :e 0 z w a: w :,: i­ :> (j w l­ o z technical service manual, owner's manual and literature order form please send the items requested below. Enclosed is a check or money order payable to jeep corporation to cover cost of each manual. 0 1977 jeep technical se...

  • Page 132

    Notes.

  • Page 133

    Gas mileage record gallons cost cost miles per dale odometer this per this gallon fill gallon fiii (miles-;..Gals.) ' .... W .....

  • Page 134: Mmopar

    Notes mmopar pei officially licensed piioouct 1lm.W.A..Nualtap.-&l1 iool •.., o.L>iioudkal y'ild.Cxiij'oa nc»i lcla paats ioo&. "ti ul'uitl9.,,........-0st l. I 9"dl"ula. T .. nohamo..Apicatiohima'f'll'cj't"_,. tmol.Liciol'a!D sa,aa.Na pvauc.Afl0nol..Wc,8ioi.Ia,,......_iiioflll&jidunjn iicll....

  • Page 135

    Sales offices supporting authorized dealers to find the sales office responsible for the area in which you purchased your vehicle, compare th_e first two digits of the "dealer code number" on your vehicle identification card with the number next to the zone listings below. Atlanu (101 denver (241 mi...

  • Page 136: ,., Jeep

    ,., jeep . The toughest four-letter word on wheels 4th printing, 1977 owner's manual, part no. 5461850 litho in u.S.A..