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Jeep Compass Repair Manual

Manual is about: Chrysler 2012

Summary of Compass

  • Page 1

    Jeep compass body repair manual.

  • Page 2

    Safety notice caution all service and rebuilding instructions contained herein are applicable to, and for the convenience of, the automotive trade only. All test and repair procedures on components or assemblies in non-automotive applications should be repaired in accordance with instructions suppli...

  • Page 3: Manufacturer Advertisements

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  • Page 4: Introduction

    Introduction jeep compass this manual has been prepared for use by all body technicians involved in the repair of the jeep compass. This manual shows: - typical unibody panels contained in these vehicles - the types of welds for the panel - the weld locations for these panels - proper sealer types a...

  • Page 5

    Body construction characteristics definitions of steels used in the jeep compass: ms 66 - represents an uncoated hot rolled steel sheet used mainly for interior braces and reinforcements. Ms 67 - represents an uncoated cold rolled sheet structural steel used in areas where structural integrity is cr...

  • Page 6

    Body construction characteristics the following measures have been implemented in order to provide maximum corrosion prevention and protection. 1. The use of galvannealed coatings throughout the body structure. 2. Ecoat is used on the complete body in all instances. 3. Body sealing. 4. Stone-chippin...

  • Page 7

    Back to index.

  • Page 8

    Back to index.

  • Page 9

    Back to index.

  • Page 10

    Back to index.

  • Page 11

    History of collision repair time was, if you had an accident, the call went out to the insurance company - to the collision shop - or several shops - get the lowest bid and in no time at all, the vehicle was repaired. The facilities, training, and equipment were simple. Use a torch to cut, shape, an...

  • Page 12

    Corrosion protection factory applied corrosion protection during the manufacturing of the unibody car, the manufacturer applies "corrosion protection" using specialized manufacturing processes. This system is not duplicated in the collision repair body shop. However, the body shop still has a respon...

  • Page 13

    Corrosion protection crevice corrosion is a form of localized attack that occurs in areas on metal surfaces exposed to the elements. Examples include spot weld lap joints, threaded or riveted connections, gasket fittings, porous welds, valve seats. Pitting is the corrosion of a metal surface at poin...

  • Page 14

    Corrosion protection the penetration of corrosive solutions into these small areas, with widths that are typically a few thousandths of an inch, can result in various types of failures: the metal surface may become rusty in appearance, operating components may seize when protective coatings may have...

  • Page 15

    Corrosion protection the types of materials used in rustproofing application include oil based materials, wax base materials, primers and color coats. The most important properties of rustproofing materials are adhesion, toughness, and the resistance to the environment. The best coating in the world...

  • Page 16

    Corrosion protection spray accessibility to the repair being able to achieve fog spray penetration into enclosed cavities as well as open areas requires application equipment, which includes an assortment of wands of various lengths and design. Some areas are more effectively treated by brush applic...

  • Page 17

    Back to index corrosion protection desired characteristics of corrosion protection material 1. Corrosion prevention material- the material must displace water to prevent corrosion. This can be tested by spraying water on an open panel on the floor, then spraying the corrosion preventative material o...

  • Page 18

    Back to index.

  • Page 19

    Jeep compass vehicle identification number description the vehicle identification number (vin) can be viewed through the windshield at the upper left corner of the instrument panel, near the left windshield pillar. The vin consists of 17 characters in a combination of letters and numbers that provid...

  • Page 20

    Vehicle identification number decoding chart position interpretation code = description 1 country of origin 1 = manufactured by daimler chrysler corporation 2 make j = jeep 3 vehicle type 4 = multipurpose vehicle less side air bags 8 = multipurpose vehicle with side air bags 4 weight/gvw e = 3001-40...

  • Page 21

    Vehicle certification label description a vehicle certification label is attached to every daimlerchrysler corporation vehicle. The label certifies that the vehicle conforms to all applicable federal motor vehicle standards. The label also lists: • month and year of vehicle manufacture. • gross vehi...

  • Page 22

    Back to index.

  • Page 23

    Jeep compass paint codes exterior code color arh inferno red crystal pearl coat ajc light khaki metallic clear coat ecg jeep green metallic clear coat cb6 marine blue pearl coat dbm steel blue metallic pearl coat ws2 bright silver metallic clear coat dx8 black clear coat sw1 stone white clear coat i...

  • Page 24

    Back to index jeep compass paint code location the vehicle certification label identifies the paint code. This label is located on the driver’s door shut face. Vehicle certification label.

  • Page 25

    Back to index.

  • Page 26: Weld Panel

    Weld panel replacement jeep compass the basic parts of the body structure are the welded panels. This section contains a brief description of the placement of some of the panels and their weld locations. Note: to ensure the strongest, most durable and cleanest welds possible, perform testing before ...

  • Page 27

    Explanation of welding/sealer information the major construction of a unibody vehicle consists of welded panels that create the supporting structure for all com- ponents and assemblies of the vehicle. Here are some examples for replacement of these parts. Certain body components must use sealers to ...

  • Page 28

    Explanation of welding abbreviations definitions weld type (ord)=ordinary weld or standard (crt)=critical weld or diamond (saf)=safety weld proj=projection weld fcaw=flex core arc weld mfg=manufacturing weld s/weld=spot welds /sd=per side examples aa to ab 5/sd s/welds (ord)= part aa welded to part ...

  • Page 29

    Weld location overview zones back to index.

  • Page 30

    Jeep compass front floor section aa reinf – tunnel – ab reinf – hand brake mtg – ac bracket – console – ad stud.Weld/internal – header.Pt.Nibs.No. Fin – park brake lever to tunnel reinf ae nut/weld.Hex – nibs.No.Fin.Pilot.Pt – brkt to wiper module af nut/weld.Hex – nibs.No.Fin.Pilot.Pt – a/c accum t...

  • Page 31

    Parts identification legend, overview 2 back to index aa reinf – tunnel – ab reinf – hand brake mtg – ac bracket – console – ad stud.Weld/internal – header.Pt.Nibs.No. Fin – park brake lever to tunnel reinf ae nut/weld.Hex – nibs.No.Fin.Pilot.Pt – brkt to wiper module af nut/weld.Hex – nibs.No.Fin.P...

  • Page 32

    Weld layout location guide back to index.

  • Page 33

    01 ab to aa 10 s/welds (ord) back to index.

  • Page 34

    02 af to aa 2 prof welds (ord) 03 ac to aa 13 s/welds (ord) 04 ad to ab 2 proj welds (ord) 05 ae to aa 2 proj welds (ord) back to index.

  • Page 35

    06 ak to ah 1 proj weld (ord) 07 ah to aj 19 s/welds (ord) 08 ag to aj 2 struc adh 09 ag to aj 1 proj weld (ord) back to index.

  • Page 36

    Jeep compass sidemember assembly section aa sidemember – rr floor upr rt – aa sidemember – rr floor upr lt – ab extension – rr floor pan rt – ab extension – rr floor pan lt – ac sidemember – rr floor lwr rt – ac sidemember – rr floor lwr lt– ad extension – rr floor – none ae sill – rr floor sidememb...

  • Page 37

    Parts identification legend, overview 3 back to index aa sidemember – rr floor upr rt – aa sidemember – rr floor upr lt – ab extension – rr floor pan rt – ab extension – rr floor pan lt – ac sidemember – rr floor lwr rt – ac sidemember – rr floor lwr lt– ad extension – rr floor – none ae sill – rr f...

  • Page 38

    Weld layout location guide back to index.

  • Page 39

    01 ah to ag 5/sd s/weld (crt) 02 ah to af 2/sd s/welds (crt) 03 ah to ag to af 2/sd s/welds (crt) 04 ag to af 2/sd s/welds (ord) back to index 05 aj to ad 5 s/welds (ord) 06 ar to aj to ad 2/sd s/welds (crt) 07 ap to ad 7/sd s/welds (ord).

  • Page 40

    08 ap to ad 11/sd s/welds (ord) 09 ar to bb to ad 2/sd s/welds (crt) 10 ay to ad 1/sd s/weld (ord) 11 ae to ac 12/sd s/welds (ord) back to index.

  • Page 41

    12 at to ac 1/sd s/welds (crt) 13 al to ac 12/sd s/weld (crt) 14 av to ac 1/sd s/weld (crt) 15 at to al to ac 1/sd s/weld (crt) 16 au to al to ac 1/sd s/weld (crt) 17 ac to ag 7/sd s/welds (crt) back to index.

  • Page 42

    18 av to ac 2/sd s/welds (ord) 19 aw to ac 13/sd s/welds (crt) back to index.

  • Page 43

    20 ak to ac to av 4/sd s/welds (ord) 21 ak to ac 2/sd s/welds (ord) 22 az to ac to ag 2/sd s/welds (crt) 23 ax to ag to ac 2/sd s/welds (crt) 24 ax to ac 5/sd s/welds (crt) 25 ac to ag 3/sd s/welds (ord) back to index.

  • Page 44

    26 ay to ac 5/sd s/welds (crt) 27 ay to al 2/sd s/welds (crt) 28 ay to ae to ac 2/sd s/welds (crt) 29 an to ac 9/sd s/welds (ord) back to index.

  • Page 45

    30 ak to ac to aa 2/sd s/welds (ord) 31 ay to ac to aa 14/sd s/welds (crt) 32 am to ae 1/sd s/weld (ord) 33 ay to ae to aa 6/sd s/welds (crt) 34 ae to ac to aa 1/sd s/weld (ord) 35 ad to ac 6/sd s/welds (ord) back to index.

  • Page 46

    36 ad to aa 11/sd s/welds (ord) 37 ad to ac to aa 3/sd s/weld (crt) 38 ac to aa 2/sd s/welds (ord) 39 ac to aa 1/sd s/weld (crt) 40 ay to ac to aa 6/sd s/welds (crt) back to index.

  • Page 47

    41 ad to ab 8/sd s/welds (ord) 42 ad to ab to aa 2/sd s/welds (ord) 43 ag to aa 4/sd s/welds (crt) 44 ag to af to ac 2/sd s/welds (crt) 45 ag to ac to aa 2/sd s/welds (crt) 46 ah to ag to aa 2/sd s/welds (crt) 47 ab to aa 5/sd s/welds (ord) back to index.

  • Page 48

    48 ae to ac 1/sd fcaw (ord) 49 ay to ae 1/sd adh bead (ord) 50 ac to ae 1/sd adh bead (ord) 51 ax to ac 1/sd fcaw (crt) 52 ax to ac 1/sd fcaw (crt) 53 ba to ax 2/sd fcaw (crt) back to index.

  • Page 49

    54 ag to ac to aa 1/sd adh bead (ord) 55 ab to aa 1/sd adh bead (ord) 56 ac to ag to ah to aa 1/sd adh bead (ord) 57 ay to ae to aa 1/sd adh bead (ord) back to index.

  • Page 50

    58 ba to ac 1/sd fcaw (crt) 59 ba to ac 1/sd fcaw (crt) 60 ag to af to ac 1/sd adh bead (ord) back to index.

  • Page 51

    At reinf – rr seat belt – au 06507056aa av shield – fuel tank – aw bracket – rr seat – ax crossmember – rr floor frt – ay bulkhead – frr floor crossmember frt rt – az bracket – fuel tank rr – ba crossmember – rr floor rr – bb reinf – spare tire hold-down – bc tapping plate – bd crossmember – rr seat...

  • Page 52

    Parts identification legend, overview 4 back to index at reinf – rr seat belt – au 06507056aa av shield – fuel tank – aw bracket – rr seat – ax crossmember – rr floor frt – ay bulkhead – frr floor crossmember frt rt – az bracket – fuel tank rr – ba crossmember – rr floor rr – bb reinf – spare tire h...

  • Page 53

    Weld layout location guide back to index.

  • Page 54

    01 ab to aa 4/sd fcaw (crt) 02 ae to ad 2/sd proj welds (ord) 03 ad to ac 7/sd s/welds (ord) 04 ae to ac 1r/2l proj welds (ord) back to index 05 ag to af 1/sd proj weld (ord) 06 ah to af 2/sd proj welds (ord) 07 ak to al 1/sd proj weld (ord) 08 ak to aj 1/sd proj weld (ord).

  • Page 55

    09 an to am 1/sd proj weld (ord) 10 an to ap 1/sd proj weld (ord) 11 ar to as 4/sd fcaw (saf) 12 ah to aw 1 proj weld (ord) back to index 13 ar to ap 2 proj welds (ord) 14 ah to at 2 proj welds (ord) 15 av to at 4 s/welds (saf).

  • Page 56

    Back to index 16 ay to ax 12 s/welds (ord) 17 az to ax 14 s/welds (saf) 18 bc to bb 4 s/welds (saf) 19 bb to ba 4 s/welds (saf).

  • Page 57

    20 be to bd 4/sd s/welds (ord) 21 bf to bd 2 proj welds (ord) 22 be to be 4/sd s/welds (ord) 23 bf to bg 6 proj welds (ord) back to index.

  • Page 58

    Aa panel – frt side rail inr rt – aa panel – frt side rail inr lt – ab panel – side frt rail otr rt – ab panel – side frt rail otr lt – ac bulkhead – frt suspension crossmember rt – ac bulkhead – frt suspension crossmember lt – ad bracket – front engine mount – ae bulkhead – engine mounting – ae bul...

  • Page 59

    Parts identification legend, overview 5 back to index aa panel – frt side rail inr rt – aa panel – frt side rail inr lt – ab panel – side frt rail otr rt – ab panel – side frt rail otr lt – ac bulkhead – frt suspension crossmember rt – ac bulkhead – frt suspension crossmember lt – ad bracket – front...

  • Page 60

    Weld layout location guide back to index.

  • Page 61

    01 ad to ab to aa 4r s/welds (ord) 02 ac to ab to 2r fcaw (ord) 03 ac to ab to aa 3r s/welds (ord) 04 ab to aa 16r s/welds (ord) back to index 05 ab to aa 2r fcaw (ord) 06 ae to ab to aa 5r s/welds (ord) 07 af to ab 1r fcaw (crt).

  • Page 62

    08 ac to ab to aa 3l s/welds (ord) 09 ac to ab 2l fcaw (ord) 10 ad to ab to aa 2l s/welds (ord) 11 ae to ab to aa 5l s/welds (ord) back to index 12 ab to aa 2l fcaw (crt) 13 ab to aa 16l s/welds (ord) 14 af to ab 1l fcaw (crt).

  • Page 63

    15 aj to ab to aa 1r s/weld (ord) 16 aj to ab 1r s/weld (ord) 17 ah to ab to aa 2r s/welds (ord) 18 ah to ab 2r s/welds (ord) 19 ah to ag to ab 4r s/welds (ord) back to index 20 ag to ab 1r fcaw (ord) 21 aj to ag to aa 1r s/weld (ord) 22 ah to ag to aa 4r s/welds (ord) 23 ag to aa 8r s/welds (ord).

  • Page 64

    24 ag to aa 8l s/welds (ord) 25 ah to ag to aa 4l s/welds (ord) 26 ah to ab 3l s/welds (ord) 27 ah to ab to aa 2l s/welds (ord) 28 aj to ab 1l s/weld (ord) back to index 29 aj to ab to aa 1l s/weld (ord) 30 aj to ag to aa 1l s/weld (ord) 31 ag to ab 1l fcaw (ord) 32 ah to ag to ab 4l s/welds (ord).

  • Page 65

    Back to index 33 ak to aa 1r proj weld (ord) 34 al to ad to aa 2r s/welds (ord) 35 ae to ad to aa 4r s/welds (ord) 36 ad to aa 2r s/welds (ord) 37 ac to aj to aa 4r s/welds (ord) 38 aj to aa 3r s/welds (ord) 39 ae to aa 3r s/welds (ord) 40 al to aa 1r s/welds (ord).

  • Page 66

    Back to index 41 ak to aa 3l proj welds (ord) 42 ap to aa 1l proj weld (ord) 43 an to aa 4l fcaw (ord) 44 am to aa 2l proj welds (ord) 45 aj to aa 3l s/welds (ord) 46 ac to aj to aa 4l s/welds (ord) 47 ae to aa 3l s/welds (ord) 48 ae to ad to aa 4l s/welds (ord).

  • Page 67

    49 af to ac to aa 5/sd s/welds (crt) 50 ac to aa 7/sd s/welds (ord) 51 as to aa 4/sd s/welds (ord) 52 ar to ac 2/sd fcaw (crt) back to index.

  • Page 68

    53 ak to aj 2r proj welds (ord) 54 am to ad 2r/2l proj welds (ord) 55 af to af 6/sd s/welds (ord) 56 ar to af 1/sd proj welds (ord) back to index.

  • Page 69

    57 at to ab 2/sd s/welds (crt) 58 ak to ab 5r/4l proj welds (ord) back to index.

  • Page 70

    59 ar to ah 1r/1l proj welds (crt) 60 au to ah 8r/8l s/welds (ord) 61 ak to as 4/sd proj welds (ord) back to index.

  • Page 71

    62 aw to av 2/sd fcaw (crt) 63 ax to av to ag 2/sd s/welds (ord) 64 ah to ag 1/sd s/weld (ord) 65 ah to av to ag 1/sd s/weld (ord) 66 av to ag 27/sd s/welds (ord) back to index.

  • Page 72

    67 ax to aw to ag 2/sd s/welds (ord) 68 ay to ah to ag 2/sd s/welds (crt) 69 ah to ag 1/sd s/welds (crt) 70 aw to ah to ag 1/sd s/welds (ord) 71 ax to ag 3/sd s/welds (ord) 72 aw to ag 4/sd s/welds (ord) back to index.

  • Page 73

    73 ay to ah to ag 2/sd s/welds (ord) 74 aw to ag 3/sd s/welds (ord) 75 ah to ag 4/sd s/welds (ord) 76 aw to ah to ag 2/sd s/welds (ord) 77 ar to ay 1/sd fcaw (crt) 78 ay to ag 3/sd fcaw (crt) back to index.

  • Page 74

    Back to index weld location overview zones.

  • Page 75

    Back to index.

  • Page 76

    Jeep compass plenum assembly section back to index aa panel – cowl top upper – ab 05116347aa ac bulkhead – cowl ctr – ad bulkhead – i/p – ae bracket – wiper – af bracket – vin plate attach – ag panel – cowl top inner – ah panel – cowl top lower – aj bracket – wiper – ak bracket – cowl plenum – al re...

  • Page 77

    Parts identification legend, overview 6 back to index aa panel – cowl top upper – ab 05116347aa ac bulkhead – cowl ctr – ad bulkhead – i/p – ae bracket – wiper – af bracket – vin plate attach – ag panel – cowl top inner – ah panel – cowl top lower – aj bracket – wiper – ak bracket – cowl plenum – al...

  • Page 78

    Weld layout location guide back to index.

  • Page 79

    01 ac to ab 4 s/welds (ord) 02 ac to ab to aa 5 s/welds (ord) 03 ad to aa 6 s/welds (ord) 04 af to aa 2 s/welds (ord) 05 ae to aa 3 s/welds (ord) back to index.

  • Page 80

    06 ag to aa 38 s/welds (ord) back to index.

  • Page 81

    07 ah to ag to aa 25 s/welds (ord) 08 ah to aa 2 s/welds (ord) back to index.

  • Page 82

    09 ak to ac to aa 2 s/welds (ord) 10 aj to ah 5 s/welds (ord) 11 ak to ah 2 s/welds (ord) 12 al to ag 2 s/welds (ord) back to index.

  • Page 83

    Back to index 13 ah to aa 4 proj welds (ord) 14 am to ah 4 proj welds (ord) 15 ap to al 1 proj weld (ord).

  • Page 84

    Back to index 16 ag to ac 1 bead struc adh (ord) 17 ad to ac 1 bead struc adh (ord).

  • Page 85

    Jeep compass dash assembly section back to index aa panel – dash – ab crossmember – dash – ac reinf – dash panel – ad stud.Weld/internal – header.Pt.Nibs.No.Fin – clutch to dash ae spacer – weld – af stud.Weld/internal – header.Pt.Nibs.No.Fin – accel to dash ag crossmember – dash –.

  • Page 86

    Parts identification legend, overview 7 back to index aa panel – dash – ab crossmember – dash – ac reinf – dash panel – ad stud.Weld/internal – header.Pt.Nibs.No.Fin – clutch to dash ae spacer – weld – af stud.Weld/internal – header.Pt.Nibs.No.Fin – accel to dash ag crossmember – dash –.

  • Page 87

    Weld layout location guide back to index.

  • Page 88

    01 ab to aa 9 s/welds (ord) 02 ad to aa 4 proj welds 03 ae to ac 4 proj welds 04 ac to ab to aa 1 s/weld (ord) 05 af to aa 3 proj welds 06 ac to aa 11 s/welds (ord) back to index.

  • Page 89

    07 ag to aa 9 s/welds (ord) back to index.

  • Page 90

    Jeep compass engine box section aa gusset – crossmember frt lwr – ab crossmember – frt lwr – ac 05115406aa crossmember – frt upr – ad bracket – radiator support lwr – ae reinf – crossmember – af bar – headlamp rt – af bar – headlamp lt – ag 05074612aa bracket – frt fender otr ah gusset – panel rt – ...

  • Page 91

    Parts identification legend, overview 8 back to index aa gusset – crossmember frt lwr – ab crossmember – frt lwr – ac 05115406aa crossmember – frt upr – ad bracket – radiator support lwr – ae reinf – crossmember – af bar – headlamp rt – af bar – headlamp lt – ag 05074612aa bracket – frt fender otr a...

  • Page 92

    Weld layout location guide back to index.

  • Page 93

    01 ad to ac 4r/4l s/welds (ord) 02 ac to aa 8r/8l s/welds (ord) 03 ac to ab 16 s/welds (ord) 04 ad to ac to aa 2 s/welds (ord) 05 ae to ac 8 s/welds (ord) back to index.

  • Page 94

    06 al to ag 1 proj weld (ord) 07 af to ag 1/sd s/weld (ord) 08 ah to af 2/sd s/welds (ord) 09 aj to ae 4 fcaw (ord) back to index 10 ak to ac 3 proj welds (ord) 11 ac to ab 17 s/welds (ord0 12 ac to ab 3 fcaw (ord).

  • Page 95

    Back to index 13 ar to ap 20r/19l s/welds (crt) 14 ar to ap to an 1/sd s/weld (crt) 15 ar to am 7r/2l s/welds (ord) 16 ap to an 2/sd s/welds (ord) 17 am to at 1l s/weld (ord) 18 as to ar 6r s/weld (ord).

  • Page 96

    Back to index 20 av to au to am 4r s/welds (ord) 21 au to am 3r s/welds (ord) 22 av to am 6r s/welds (ord) 23 as to ar 6l s/welds (ord) 24 aw to am 5l s/weld (ord) 25 aw to ar 4l s/welds (ord).

  • Page 97

    Back to index 26 ax to ac to ab 4 s/welds (ord) 27 ay to ac to ab 4 s/welds (ord) 28 ba to az 1 proj weld (ord) 29 ay to ax 2 s/welds (ord) 30 ax to ac 3 s/welds (ord) 31 ay to ac 3 s/welds (ord) 32 bb to ac 3 proj welds (ord).

  • Page 98

    Back to index 33 bd to bc 4 proj welds (ord) 34 bf to be 6 s/welds (ord) 35 bh to bf 1 proj welds (ord) 36 bg to bf to be 2 s/welds (crt) 37 bg to bf 1 s/weld (ord).

  • Page 99

    Back to index 38 bk to bj 6r/8l s/welds (ord) 39 bl to bj 1/sd s/weld (ord).

  • Page 100

    Back to index 40 bp to bn 2 proj welds (ord) 41 bs to br 2 proj welds (ord) 42 bu to bt 2 proj welds (ord) 43 bw to bv 1 proj weld (ord).

  • Page 101

    Jeep compass body side aperture section back to index aa pillar – body frt hinge rt – aa pillar – body frt hinge lt – ab reinf – body frt hinge pillar lwr door hinge rt– ab reinf – body frt hinge pillar lwr door hinge lt– ac reinf – inr body sill rt – ac reinf – inr body sill lt – ad reinf – body ct...

  • Page 102

    Parts identification legend, overview 9 back to index aa pillar – body frt hinge rt – aa pillar – body frt hinge lt – ab reinf – body frt hinge pillar lwr door hinge rt– ab reinf – body frt hinge pillar lwr door hinge lt– ac reinf – inr body sill rt – ac reinf – inr body sill lt – ad reinf – body ct...

  • Page 103

    Weld layout location guide back to index.

  • Page 104

    01 ac to ab 1/sd s/weld (ord) 02 ab to aa 5/sd s/welds (ord) 03 ac to aa 12/sd s/welds (ord) back to index.

  • Page 105

    04 ad to ac 12/sd s/welds (ord) back to index.

  • Page 106

    05 ae to ac 12/sd s/welds (ord) 06 af to ac 3/sd s/welds (ord) back to index.

  • Page 107

    07 ag to aa 6/sd s/welds (ord) back to index.

  • Page 108

    Back to index weld location overview zones.

  • Page 109

    Jeep compass front end sheet metal section aa panel – front fender rt – aa panel – front fender lt – ab panel – frt fender headlamp closure rt – ab panel – frt fender headlamp closure lt – ac panel – hood otr – ad reinf – hood inr panel slam – ad reinf – hood inr panel slam – ae reinf – hood inr pan...

  • Page 110

    Parts identification legend, overview 11 back to index aa panel – front fender rt – aa panel – front fender lt – ab panel – frt fender headlamp closure rt – ab panel – frt fender headlamp closure lt – ac panel – hood otr – ad reinf – hood inr panel slam – ad reinf – hood inr panel slam – ae reinf – ...

  • Page 111

    Weld layout location guide back to index.

  • Page 112

    01 ab to aa 6/sd s/welds (ord) back to index.

  • Page 113

    02 ad to af 13 s/welds (ord) 03 ae to af 3/sd s/weld (ord) 04 ad to ad 4 s/welds (ord) 05 ad to ag 2/s/welds (ord) back to index.

  • Page 114

    06 ag to af 14 s/welds (crt) back to index.

  • Page 115

    07 af to ac 2 struc adh 08 af to ac 2 struc adh 09 ad to ac 1 struc adh back to index.

  • Page 116

    10 af to ac 1 struc adh 11 af to ac 2 struc adh back to index.

  • Page 117

    Jeep compass front door assembly section aa panel – frt door inr rt – aa panel – frt door inr lt ab channel – frt door glass run rt – ab channel – frt door glass run lt – ac bracket – reinf otr belt frt dr rr rt – ac bracket – reinf otr belt frt dr rr lt – ad reinf – frt door latch rt – ad reinf – f...

  • Page 118

    Parts identification legend, overview 12 back to index aa panel – frt door inr rt – aa panel – frt door inr lt ab channel – frt door glass run rt – ab channel – frt door glass run lt – ac bracket – reinf otr belt frt dr rr rt – ac bracket – reinf otr belt frt dr rr lt – ad reinf – frt door latch rt ...

  • Page 119

    Weld layout location guide back to index.

  • Page 120

    01 ab to aa 24/sd s/welds (ord) back to index.

  • Page 121

    02 ad to aa 10/sd s/welds (ord) 03 ac to aa 3/sd s/welds (ord) 04 ae to aa 10/sd s/welds (saf) back to index.

  • Page 122

    05 af to aa 4/sd s/welds (crt) 06 ag to aa 2/sd s/welds (ord) 07 ah to aa 3/sd s/welds (ord) back to index.

  • Page 123

    08 ak to aj 1 struc adh (ord) 09 am to aj 7 struc adh (ord) back to index.

  • Page 124

    Back to index 10 am to aj 1 struc adh (ord) 11 aj to ab 1 struc adh (ord) 12 aj to ab 1 struc adh (ord) 13 aj to ab 1 struc adh (ord).

  • Page 125

    Back to index 14 aj to ab 1 struc adh (ord).

  • Page 126

    Jeep compass rear door assembly section back to index aa panel – rr door inr rt – aa panel – rr door inr lt – ab beam – impact rr door rt – ab beam assy – impact rr door lt – ac bracket – reinf otr belt rr dr frt rt – ac bracket – reinf otr belt rr dr frt lt – ad stud plate – door hinge – ad stud pl...

  • Page 127

    Parts identification legend, overview 13 back to index aa panel – rr door inr rt – aa panel – rr door inr lt – ab beam – impact rr door rt – ab beam assy – impact rr door lt – ac bracket – reinf otr belt rr dr frt rt – ac bracket – reinf otr belt rr dr frt lt – ad stud plate – door hinge – ad stud p...

  • Page 128

    Weld layout location guide back to index.

  • Page 129

    01 ab to aa 8/sd s/weld (saf) 02 ac to aa 4/sd s/weld (ord) 03 ad to aa 2/sd s/weld (crt) 04 ae to aa 2/sd s/welds (ord) 05 af to aa 2/sd s/welds (crt) back to index.

  • Page 130

    06 ag to aa 6/sd s/welds (crt) 07 ah to aa 2/sd s/welds (ord) 08 aj to aa 24/sd s/welds (ord) back to index.

  • Page 131

    09 ak to al 7/sd struc adh 10 ab to al 3/sd gum drop back to index.

  • Page 132

    11 aa to al 1/sd struc adh 12 aj to al 3/sd struc adh back to index.

  • Page 133

    Jeep compass liftgate section back to index aa panel – liftgate inr – ab panel – liftgate inr panel latch mounting – ac tapping plate – liftgate inr panel hinge mounting – ad reinf – tapping plate – liftgate to gas prop ae panel – liftgate otr –.

  • Page 134

    Parts identification legend, overview 14 back to index aa panel – liftgate inr – ab panel – liftgate inr panel latch mounting – ac tapping plate – liftgate inr panel hinge mounting – ad reinf – tapping plate – liftgate to gas prop ae panel – liftgate otr –.

  • Page 135

    Weld layout location guide back to index.

  • Page 136

    01 ab to aa 17 s/welds (crt) back to index.

  • Page 137

    02 ae to aa 3 s/welds (ord) 03 ad to aa 2 s/welds (ord) 04 ae to aa 6 s/welds (ord) back to index.

  • Page 138

    Back to index 05 ae to aa s/welds (ord) 06 ad to aa 2 s/welds (ord) 07 ac to aa 3 s/welds (ord).

  • Page 139

    Back to index 08 ae to aa 1 struc adh (ord) 09 ae to aa 1 struc adh (ord) 10 ae to aa 1 struc adh (ord).

  • Page 140

    Back to index.

  • Page 141

    Back to index weld location overview zones.

  • Page 142

    Jeep compass engine box assembly section aa panel – frt fender shield rt – aa shield – frt fender side shield lt – ab bracket – headlamp lwr rt – ab bracket – headlamp lwr lt – ac beam – load path inr upr rt – ac beam – load path inr upr lt – ad reinf – frt suspension isolator strut mounting rt – ad...

  • Page 143

    Parts identification legend, overview 16 back to index aa panel – frt fender shield rt – aa shield – frt fender side shield lt – ab bracket – headlamp lwr rt – ab bracket – headlamp lwr lt – ac beam – load path inr upr rt – ac beam – load path inr upr lt – ad reinf – frt suspension isolator strut mo...

  • Page 144

    Weld layout location guide back to index.

  • Page 145

    01 ae to ac to aa 1 sd s/welds (ord) 02 ac to aa 6 sd s/welds (ord) 03 ac to ab 2 sd s/welds (ord) 04 ad to ac 8 sd s/welds (ord) 05 af to ae to ad 3 s/welds (crt) back to index.

  • Page 146

    06 ag to ac 4 s/welds (ord) 07 ah to ac 6/sd s/welds (ord) 08 ah to ae to ac 1/sd s/welds (ord) 09 ak to aj 3/sd s/welds (ord) back to index.

  • Page 147

    10 an to am to al 4/sd s/welds (ord) 11 as to ar to aa 1 s/weld (ord) 12 ap to ae 1 s/weld (ord) 13 ap to ae to aa 1 s/weld (ord) 14 ap to ag to aa 1 s/weld (ord) back to index.

  • Page 148

    15 au to at to ap 1 s/welds (ord) 16 at to ap to ae 1 s/weld (ord) 17 ap to ae 2 s/welds (ord) 18 ar to ae 2/sd s/welds (ord) 19 aw to av to ar 2/sd s/welds (ord) 20 aw to ar to ae 6/sd s/welds (ord) back to index.

  • Page 149

    21 az to ay 8/sd s/welds (ord) 22 ay to ax 5/sd s/welds (ord) back to index.

  • Page 150

    23 bd to as 2/sd s/welds (ord) 24 ba to as 6/sd s/welds (ord) 25 bc to as 2/sd s/welds (ord) 26 bb to ba 1/sd s/weld (ord) 27 bc to ba 1/sd s/weld (ord) back to index.

  • Page 151

    28 bd to ak 4/sd s/welds (ord) 29 be to bd 2/sd s/welds (ord) 30 bd to as to ak 2/sd s/welds (ord) 31 ar to ak 5/sd s/welds (ord) 32 bd to ak 4/sd s/welds (ord) back to index.

  • Page 152

    33 as to ar to ae 1 s/weld (ord) 34 at to ar to as 3 s/welds (ord) 35 bf to ar 1 s/weld (ord) 36 bf to au to at 1 s/welds (ord) 37 ar to aa 1 migbrz (crt) back to index.

  • Page 153

    38 au to ac 4 s/welds (ord) 39 av to ac 2/sd s/welds (ord) 40 ae to ac 1/sd s/welds (ord) 42 av to ae to ac 1/sd s/welds (ord) back to index.

  • Page 154

    42 bh to ar 1 proj weld (ord) 43 bg to ae 1 proj weld (ord) 44 bh to ae 1 proj weld (ord) 45 ar to ae 1 migbrz (crt) 46 ar to aa 1 migbrz (crt) back to index.

  • Page 155

    47 bh to ar 1 proj weld (ord) 48 bh to as 1 proj weld (ord) 49 bj to bb 1 proj weld (ord) 50 bg to bb 1 proj weld (ord) 51 bh to az 1 proj weld (ord) back to index.

  • Page 156

    Jeep compass plenum/dash assembly section aa panel – cowl side rt – aa panel – cowl side lt – ab panel – dash – ac crossmember – dash – ac crossmember – dash – ad panel – cowl top inner ae panel – cowl top lower af reinf – dash panel – ag panel – cowl top upper – ah sill – frt floor – ah sill – frt ...

  • Page 157

    Parts identification legend, overview 17 back to index aa panel – cowl side rt – aa panel – cowl side lt – ab panel – dash – ac crossmember – dash – ac crossmember – dash – ad panel – cowl top inner ae panel – cowl top lower af reinf – dash panel – ag panel – cowl top upper – ah sill – frt floor – a...

  • Page 158

    Weld layout location guide back to index.

  • Page 159

    01 ad to aa 10r s/welds (ord) 02 ac to aa 2r s/welds (ord) 03 au to aa 2/sd s/welds (ord) 04 ab to aa 8r s/welds (ord) 05 ac to ab to aa 2r s/welds (ord) 06 ad to ab to aa 1r s/welds (ord) 32 av to ae 1 proj weld (ord) back to index.

  • Page 160

    07 ad to ab to aa 1l s/weld (ord) 08 ac to ab to aa 2l s/welds (ord) 09 ab to aa 8l s/welds (ord) 10 ac to aa 2l s/welds (ord) 11 ad to aa 10l s/welds (ord) 33 aw to aa 2l proj weld (ord) back to index.

  • Page 161

    12 ad to ab 30 s/welds (ord) 13 af to ad to ab 4 s/welds (ord) 34 ap to ad 2 proj welds (ord) back to index.

  • Page 162

    14 ar to aa 2/sd proj welds (ord) 15 ar to ah 3/sd proj welds (ord) 16 aj to aa 2/sd s/welds (ord) 17 ag to aa 6/sd s/welds (ord) 35 ah to ab to aa 4/sd s/welds (ord) back to index.

  • Page 163

    18 ak to ab 7 s/welds (ord) 19 am to ab 11 s/welds (ord) 20 al to ab 6 s/welds (ord) 36 ax to aa 2l proj welds (ord) back to index.

  • Page 164

    21 ap to ab 14 proj welds (ord) 22 an to ab 8 s/welds (ord) 23 ax to al 2 proj welds (ord) 24 ax to at 2 proj welds (ord) 37 ax to ab 2 proj welds (ord) back to index.

  • Page 165

    25 as to ah to aa 10/sd s/welds (ord) 26 ah to aa 8/sd s/welds (ord) 27 as to ah 23/sd s/welds (ord) back to index.

  • Page 166

    28 at to ab to ac 2/r1l s/welds (ord) 29 at to al to ab 5 s/welds (ord) 30 at to ab to an 6 s/welds (ord) 31 at to ab 16 s/welds (ord) back to index.

  • Page 167

    Jeep compass engine box complete section aa panel – cowl top lower – ab panel – cowl side rt – ab panel – cowl side lt – ac beam – load path inr upr rt – ac beam – load path inr upr lt – ad sill – frt floor – ad sill – frt floor – ae brace – torque box rt – ae brace – torque box lt – af reinf – frt ...

  • Page 168

    Parts identification legend, overview 18 back to index aa panel – cowl top lower – ab panel – cowl side rt – ab panel – cowl side lt – ac beam – load path inr upr rt – ac beam – load path inr upr lt – ad sill – frt floor – ad sill – frt floor – ae brace – torque box rt – ae brace – torque box lt – a...

  • Page 169

    Weld layout location guide back to index.

  • Page 170

    01 ac to ab 5/sd s/welds (ord) 02 ac to aa 3/sd s/welds (ord) 03 ac to ab to aa 2/sd s/welds (ord) 04 ae to ab 4/sd s/welds (ord) 05 ae to ad to ab 2/sd s/welds (ord) 06 af to ad 1/sd s/welds (ord) back to index.

  • Page 171

    07 ah to aa 4/sd s/welds (ord) 08 ag to ac to ab 2/sd s/welds (ord) 09 al to ak to aj 3/sd s/welds (ord) back to index.

  • Page 172

    10 ap to aj 4/sd s/welds (ord) 11 aj to am to an 1/sd s/weld (ord) 12 am to aj 1/sd s/welds (ord) 13 am to an 5/sd s/welds (ord) back to index 14 as to ar to aj 2/sd s/welds (ord) 15 ar to aj 1/sd s/weld (ord) 16 ae to aj 3/sd s/welds (ord) 17 ar to aj to ae 1/sd s/weld (ord).

  • Page 173

    18 au to at 3 s/welds (ord) 19 au to at to aj 11 s/welds (ord) 20 at to aj 4 s/welds (ord) 21 av to aj 1r/1l s/welds (ord) 22 av to at to aj 2r/2/l s/welds (ord) 23 au to at to aw 1r/1l s/welds (ord) back to index.

  • Page 174

    24 ak to aj 1/sd fcaw (crt) 25 al to aj 5/sd fcaw (crt) back to index.

  • Page 175

    Jeep compass front floor assembly section back to index aa pan – front floor – ab reinf – tunnel – ac bracket – front seat rr – ad bracket – front seat rr – ae crossmember – front floor pan frt rt – ae crossmember – front floor pan frt lt – af crossmember – tunnel frt – ag rail – tunnel frt rt – ag ...

  • Page 176

    Parts identification legend, overview 19 back to index aa pan – front floor – ab reinf – tunnel – ac bracket – front seat rr – ad bracket – front seat rr – ae crossmember – front floor pan frt rt – ae crossmember – front floor pan frt lt – af crossmember – tunnel frt – ag rail – tunnel frt rt – ag r...

  • Page 177

    Weld layout location guide back to index.

  • Page 178

    01 ab to aa 35 s/welds (ord) back to index.

  • Page 179

    02 ad to ab to aa 4 s/welds (saf) 03 ag to aa 27 s/welds (ord) 04 ad to ag to aa 4 s/welds (saf) 05 ad to aa 4/sd s/welds (ord) 06 ad to ag to aa 2 s/welds (saf) back to index.

  • Page 180

    Back to index 07 af to aa to ae 2 s/welds (ord) 08 ae to aa to ag 4 s/welds (ord) 09 ae to aa 14 s/welds (ord) 10 ab to aa to af 4 s/welds (saf) 11 aa to af 2/sd s/welds (ord) 12 ab to aa 2 s/welds (saf).

  • Page 181

    Back to index 13 af to aa to ab 2 s/welds (ord) 14 ae to ab 2 s/welds (ord) 15 af to ae to aa 14 s/welds (ord) 16 ae to aa 14 s/welds (ord) 17 ae to aa to ag 4 s/welds (ord).

  • Page 182

    Back to index 18 aa to ag 30 s/welds (ord) 19 ac to aa 3/sd s/welds (ord) 20 ad to aa to ag 4 s/welds (saf) 21 ad to aa to ag 4 s/welds (ord).

  • Page 183

    Back to index 22 aj to ae 5 proj welds (ord) 23 ah to ag 6 proj wels (ord) 24 ah to aa 21 proj welds (ord).

  • Page 184

    Jeep compass rear floor assembly section aa pan – rr floor ab reinf – rr closure – ac extension – rr floor pan rt – ac extension – rr floor pan lt – ad panel – rr closure – ae extension – rr floor – none ae extension – rr floor sidemember lt – none af sidemember – rr floor upr rt – af sidemember – r...

  • Page 185

    Parts identification legend, overview 20 back to index aa pan – rr floor ab reinf – rr closure – ac extension – rr floor pan rt – ac extension – rr floor pan lt – ad panel – rr closure – ae extension – rr floor – none ae extension – rr floor sidemember lt – none af sidemember – rr floor upr rt – af ...

  • Page 186

    Weld layout location guide back to index.

  • Page 187

    01 ab to aa 17 s/welds (ord) 02 ab to ac to aa 1/sd s/weld (ord) 03 ad to ac 5/sd s/welds (ord) back to index.

  • Page 188

    04 aa to ag 23 s/welds (ord) 05 aa to ah to ag 6 s/welds (saf) 06 aa to ac 3/sd s/welds (ord) 07 aa toa f 5/sd s/welds (ord) back to index.

  • Page 189

    08 ap to am to al 2 s/weld (ord) 09 ap to an to al 2 s/welds (ord) 10 al to am 6 s/welds (ord) 11 af to al 16 s/welds (ord) 12 al to am to af 2 s/welds (ord) back to index.

  • Page 190

    13 ap to an to al 2 s/welds (ord) 14 ap to am to al 2 s/welds (ord) 15 al to am to af 2 s/welds (ord) 16 af to al 16 s/welds (ord) 17 al to am 6/sd s/welds (ord) back to index.

  • Page 191

    18 ak to aj 4/sd s/welds (ord) 19 af to ak to al 1/sd s/welds (ord) 20 aj to ak to al 1/sd s/welds (ord) 21 aw to aj 2 proj welds (ord) 22 ah to aj 4/sd s/welds (ord) 23 ap to an 4/sd fcaw (crt) back to index.

  • Page 192

    24 aa to af to ar 8/sd s/welds (ord) 25 aa to af 9/sd s/welds (ord) back to index.

  • Page 193

    26 aa to at 2/sd s/welds (ord) 27 aa to as 22 s/welds (ord) 28 aa to as 9 s/welds (saf) 29 aa to au 7 s/welds (ord) back to index.

  • Page 194

    30 aa to av 7 s/welds (ord) 31 aa to at to av 4/sd s/welds (ord) 32 aw to at 1 proj weld (ord) 33 aa to as to av 11 s/welds (saf) 34 aa to au to av 6 s/wedls (saf) back to index.

  • Page 195

    35 bc to ba to aa 19 s/welds (ord) 36 bc to ba 19 s/welds (ord) 37 bc to aj 2/sd s/welds (ord) 38 bc to aj to af 1/sd (ord) back to index.

  • Page 196

    39 bc to aa 9 s/welds (ord) 40 be to bc to ba 2/sd s/welds (ord) 41 be to bc 2/sd s/welds (ord) 42 bc to bb 1/sd s/welds (ord) 43 bc to bb to ba 1/sd s/weld (ord) back to index.

  • Page 197

    44 av to at 11/sd s/welds (ord) 45 ba to aw 1 proj weld (ord) 46 bd to ba to ar 2/sd s/welds (ord) 47 bb to ab to ar 1/sd s/weld (ord) 48 ba to ar to af 1/sd s/weld (ord) back to index.

  • Page 198

    49 bg to aa 1 proj weld (ord) 50 bg to ar 4 proj weld (ord) 51 aw to aa 8 prog weld (ord) 52 aw to af 3 proj welds (ord) 53 aw to ac 1 proj weld (ord) back to index.

  • Page 199

    50 bg to ar 4 proj weld (ord) 51 aw to aa 8 proj weld (ord) 52 aw to af 3 proj welds (ord) 53 aw to ac 1 proj weld (ord) back to index.

  • Page 200

    At panel – extension frt rail inr lt – au reinf – frt floor rt – au reinf – frt floor lt – av sidemember – frt floor – aw extension – sidemember frt floor lt – aw extension – sidemember frt floor rt – ax panel – extension frt rail inr rt – ax panel – extension frt rail inr lt – ay extension – rr flo...

  • Page 201

    Parts identification legend, overview 21 back to index at panel – extension frt rail inr lt – au reinf – frt floor rt – au reinf – frt floor lt – av sidemember – frt floor – aw extension – sidemember frt floor lt – aw extension – sidemember frt floor rt – ax panel – extension frt rail inr rt – ax pa...

  • Page 202

    Weld layout location guide back to index.

  • Page 203

    01 ac to ae to aa 1 s/weld (ord) 02 ac to af to ad 1 s/weld (ord) 03 ad to ab to aa 1 s/weld (ord) 04 af to ad to ab 3 s/welds (ord) back to index.

  • Page 204

    05 ac to ae to aa 2 s/welds (ord) 06 ac to af to ad 2 s/welds (ord) 07 ad to aa to ab 2 s/welds (ord) 08 ad to af to ab 2 s/welds (ord) 09 ac to af to ab 1 s/weld (ord) back to index.

  • Page 205

    10 ag to ah to ab 11 s/welds (ord) 11 ag to ah 8 s/welds (ord) back to index.

  • Page 206

    12 ak to aa to ab 1 s/weld (ord) 13 aa to ab 3 s/welds (ord) 14 ag to aa to ab 1 s/weld (ord) 15 aj to ab 12/sd s/welds (ord) 16 aa to al to ab 3/sd s/welds (ord) back to index.

  • Page 207

    17 am to ab to at 4/sd s/welds (ord) 18 ap to ar 2/sd s/welds (ord) 19 ap to ab 4l s/welds (saf) 20 ap to ab to an 2/sd s/welds (saf) 21 ap to an 4/sd s/welds (saf) 22 am to ap 2/sd s/weld (ord) 23 as to ap to am 4/sd s/welds (ord) back to index.

  • Page 208

    24 an to ab to au 7/sd s/welds (ord) 25 au to ab to av 2/sd s/welds (ord) 26 av to aw 3/sd s/welds (ord) 27 aw to ab 2/sd s/welds (ord) back to index.

  • Page 209

    28 ap to ar 10/sd s/welds (ord) 29 ap to ar to ay 2/sd s/weld (ord) 30 ar to ap to ab 1/sd s/welds (ord) 31 ar to ap to ab 1/sd s/welds (ord) 32 ap to ab 13r/9l s/welds (ord) 33 ax to ar to aa 1/sd s/weld (ord) 34 ap to ax to ab 5/sd s/welds (ord) back to index.

  • Page 210

    35 az to ap 11/sd s/welds (ord) (crt) 36 ar to az to ap 7/sd s/welds (ord) (crt) 37 az to ap to au 2/sd s/welds (ord) (crt) back to index.

  • Page 211

    38 at to ab 2/sd s/welds (ord) 39 av to at to ab 4/sd s/welds (ord) 40 av to ab 14/ad s/welds (ord) 41 aw to av to ab 2/sd s/welds (ord) back to index.

  • Page 212

    42 ay to ab 17 s/welds (ord) 40 ay to aw to ab 2 s/welds (ord) back to index.

  • Page 213

    44 ay to ab 13 s/welds (ord) 45 aw to ay to ab 2 s/welds (ord) back to index.

  • Page 214

    46 ae to aa 2 fcaw (ord) 47 ab to aa 2 fcaw (ord) 48 af to ab 2 fcaw (ord) back to index.

  • Page 215

    Back to index weld location overview zones.

  • Page 216

    Jeep compass body side aperture inner assembly section back to index aa pillar – body frt hinge rt – aa pillar – body frt hinge lt – ab beam – upr load path otr rt – ab beam – upr load path otr lt – ac panel – b-pillar inr rt – ac panel – b-pillar inr lt – ad braket – sill otr – af reinf – d-pillar ...

  • Page 217

    Parts identification legend, overview 22 back to index aa pillar – body frt hinge rt – aa pillar – body frt hinge lt – ab beam – upr load path otr rt – ab beam – upr load path otr lt – ac panel – b-pillar inr rt – ac panel – b-pillar inr lt – ad braket – sill otr – af reinf – d-pillar upr rt – roof ...

  • Page 218

    Weld layout location guide back to index.

  • Page 219

    01 ab to aa 10/sd s/welds (ord) 02 ad to ac 8/sd s/welds (ord) back to index.

  • Page 220

    03 aj to aa to ah 2/sd s/welds (ord) 04 aj to ag to ah 2/sd s/welds (ord) 05 aj to ag 6/sd s/welds (ord) 06 ag to ah 3/sd s/welds (ord) 07 ag to ah to af 2/sd s/welds (ord) back to index 08 af to ag 5/sd s/welds (ord) 09 aj to ah to ad 4/sd s/welds (ord) 10 aa to ah 2/sd s/welds (ord) 11 aa to ak to...

  • Page 221

    12 al to ag 2r s/welds (ord) 13 al to ag to af 2r s/welds (saf) 14 af to ag 3/sd s/welds (saf) 15 ag to af 1/sd s/welds (ord) 16 af to ak 2/sd s/welds (ord) 17 ag to ak to af 4/sd s/welds (ord) 18 ak to ag 3/sd s/welds (ord) back to index.

  • Page 222

    19 ag to ak 15r/4l s/welds (ord) 20 ak to am to ag 4r s/welds (ord) 21 ag to an 9r/2l s/welds (ord) 22 an to ag to ak 3r s/welds (ord) 23 ap to an to ag 2/sd s/welds (ord) 24 ag to ap 1/sd s/welds (ord) 25 an to ap 8/sd s/welds (ord) back to index.

  • Page 223

    26 ag to af 3l s/welds (ord) 27 ag to ak 4l s/welds (ord) 28 ak to am to ag 3/l s/welds (ord) 29 an to ag to ak 1/l s/welds (ord) 30 ar to ag to an 1/sd s/welds (ord) 31 an to ag 13l s/weld (ord) back to index.

  • Page 224

    32 an to ar 2/sd s/welds (ord) 33 ar to as 1/sd s/welds (ord) 34 aj to ah 1/sd struc adh back to index.

  • Page 225

    Jeep compass body side aperture outer assembly section back to index aa panel – body side aperture rt – aa panel – body side aperture lt – ab reinf & retainer assy – body side aperture c-pillar door latch strkr ac tapping plate – door striker – rr dr striker ad trough – liftgate side drain rt – ad t...

  • Page 226

    Parts identification legend, overview 23 back to index aa panel – body side aperture rt – aa panel – body side aperture lt – ab reinf & retainer assy – body side aperture c-pillar door latch strkr ac tapping plate – door striker – rr dr striker ad trough – liftgate side drain rt – ad trough – liftga...

  • Page 227

    Weld layout location guide back to index.

  • Page 228

    01 ab to aa 6/sd s/welds (ord) 02 ac to ab 2/sd s/welds (ord) back to index.

  • Page 229

    03 af to ae to aa 1/sd s/weld (ord) 04 af to aa 3/sd s/welds (ord) 05 ae to aa 8/sd s/welds (ord) 06 af to ae 6/sd s/welds (ord) 07 af to ad 3/sd s/welds (ord) back to index.

  • Page 230

    08 ad to aa 11/sd s/welds (ord) 09 ae to ad 8/sd s/welds (ord) back to index.

  • Page 231

    Jeep compass body side aperture complete section back to index aa panel – qtr inr rr rt – aa panel – qtr inr rr lt – ab trough – liftgate side drain rt – ab trough – liftgate side drain lt – ac reinf – d-pillar upr rt – roof support ac reinf – d-pillar upr lt – roof support ad panel – body side aper...

  • Page 232

    Parts identification legend, overview 24 back to index aa panel – qtr inr rr rt – aa panel – qtr inr rr lt – ab trough – liftgate side drain rt – ab trough – liftgate side drain lt – ac reinf – d-pillar upr rt – roof support ac reinf – d-pillar upr lt – roof support ad panel – body side aperture rt ...

  • Page 233

    Weld layout location guide back to index.

  • Page 234

    01 ab to aa 13/sd s/welds (ord) 02 ac to ab 3/sd s/welds (ord) 03 ac to ab to aa 2/sd s/welds (ord) 38 ah to ad 4/sd s/welds (ord) back to index.

  • Page 235

    04 ae to ad to aa 8/sd s/welds (ord) 05 ad to ac to aa 8/sd s/welds (ord) 06 ae to ad to aa 2/sd s/welds (ord) back to index.

  • Page 236

    07 af to ad 8/sd s/welds (ord) 08 ag to af to ad 7/sd s/welds (ord) 09 ah to af 3/sd s/welds (ord) back to index.

  • Page 237

    10 ae to ad to aa 3/sd s/welds (ord) 11 ae to ad to aa 4/sd s/welds (saf) 12 ad to aa 4/sd s/weld (ord) 13 aj to ag to ad 6/sd s/welds (ord) 14 ag to ad 1/sd s/weld (ord) back to index.

  • Page 238

    15 al to ak to ad 14/sd s/welds (saf) 16 am to ak to ad 5/sd s/welds (ord) 17 ak to ad 4/sd s/welds (ord) back to index.

  • Page 239

    18 al to ak to ad 22/sd s/welds (ord) 19 al to ad 2/sd s/welds (ord) 20 an to ak to ad 4/sd s/welds (ord) back to index.

  • Page 240

    21 ar to ap to ad 23r/22l s/welds (ord) 22 ap to ad 3r/4l s/welds (ord) back to index.

  • Page 241

    23 an to ad 4/sd s/weld (ord) 24 av to ap to ad 2/sd s/welds (ord) 25 at to ad 1/sd s/weld (ord) 26 au to ap to ad 2/sd s/welds (ord) 27 ap to ad 7/sd s/wleds (ord) 28 ap to an to ad 1/sd s/welds (ord) back to index.

  • Page 242

    29 ad to aa 9/sd s/welds (ord) 30 al to ad 3/sd s/welds (ord) 31 ap to al to ad 2/sd s/welds (ord) 32 ap to ad 7/sd s/welds (ord) 33 al to ad to aa 2/sd s/welds (ord) back to index.

  • Page 243

    34 ad to aa 1/sd struct adh (ord) 35 ad to aa 1/sd struct adh (ord) 36 as to ap to ad 4/sd a/welds (ord) 37 as to ad to aa 9/sd s/welds (ord) back to index.

  • Page 244

    Jeep compass roof without sunroof section back to index aa panel – roof otr – ab 05074902aa – header – roof frt lwr ac header – roof frt upr – ad header – roof frt lwr – ae reinf – rr header upr at liftgate hinge rt – roof support af bow – roof – b-pillar ag bow – c-pillar.

  • Page 245

    Parts identification legend, overview 23 back to index aa panel – roof otr – ab 05074902aa – header – roof frt lwr ac header – roof frt upr – ad header – roof frt lwr – ae reinf – rr header upr at liftgate hinge rt – roof support af bow – roof – b-pillar ag bow – c-pillar.

  • Page 246

    Weld layout location guide back to index.

  • Page 247

    01 ab to aa 16 s/welds (ord) back to index.

  • Page 248

    02 ad to ac 19 s/welds (ord) 03 ae to ac 10 s/welds (ord) 04 ac to aa 7 s/welds (ord) back to index.

  • Page 249

    05 ab to aa 1 struc adh 06 af to aa 2 struc adh 07 ag to aa 2 struc adh 08 ac to aa 1 struc adh back to index.

  • Page 250

    Jeep comass roof with sunroof section back to index aa panel – roof panel w/sunroof opening – ab 05074902aa – header – roof frt lwr – ac header – roof rr upr – ad header – roof rr lwr – ae reinf – rr header upr liftgate hinge rt – roof support af bow – roof – b-pillar ag bow – c-pillar –.

  • Page 251

    Parts identification legend, overview 26 back to index aa panel – roof panel w/sunroof opening – ab 05074902aa – header – roof frt lwr – ac header – roof rr upr – ad header – roof rr lwr – ae reinf – rr header upr liftgate hinge rt – roof support af bow – roof – b-pillar ag bow – c-pillar –.

  • Page 252

    Weld layout location guide back to index.

  • Page 253

    01 ab to aa 16 s/welds (ord) back to index.

  • Page 254

    02 ad to ac 19 s/welds (ord) 03 as to ac 10 s/welds (ord) 04 ac to aa 7 s/welds (ord) back to index.

  • Page 255

    05 ab to aa 1 struc adh 06 ag to aa 2 struc adh 07 ac to aa 1 struc adh back to index.

  • Page 256

    Aa pillar – body frt hinge rt – aa pillar – body frt hinge lt – ab panel – cowl side rt – ab panel – cowl side lt – ac beam – upr load path otr rt – ac beam – upr load path otr lt – ad beam – load path inr upr rt – ad beam – load path inr upr lt – ae frame – windshield side opening inr rt – ae frame...

  • Page 257

    Parts identification legend, overview 27 back to index aa pillar – body frt hinge rt – aa pillar – body frt hinge lt – ab panel – cowl side rt – ab panel – cowl side lt – ac beam – upr load path otr rt – ac beam – upr load path otr lt – ad beam – load path inr upr rt – ad beam – load path inr upr lt...

  • Page 258

    Weld layout location guide back to index.

  • Page 259

    01 ab to ac to aa 2/sd s/welds (ord) 02 ad to ab to ac 1/sd s/weld (ord) 03 ab to ac 3/sd s/welds (ord) 04 ad to ac 29/sd s/welds (ord) 05 bs to ac 2/sd s/welds (ord) back to index.

  • Page 260

    06 ae to ag to ab 2/sd s/welds (ord) 07 af to aa 2/sd s/welds (ord) 08 ab to aa 8/sd s/welds (ord) 09 ae to ab to ah 4/sd s/welds (ord) 10 aa to ab to ah 24/sd s/welds (ord) back to index.

  • Page 261

    11 al to am to aj 2/sd s/welds (ord) 12 aj to ab 3/sd s/welds (ord) 13 ak to aj to ab 1/sd s/welds (ord) 14 al to am to ab 8/sd s/welds (ord) 15 am to aa to ab 1/sd s/weld (ord) 16 aa to am to al 2/sd s/welds (ord) 17 am to al to ah 11/sd s/welds (ord) back to index.

  • Page 262

    18 as to ar to ap 2/sd s/welds (ord) 19 as to ar to am 1/sd s/weld (ord) 20 as to al to am 7/sd s/welds (ord) 21 al to an to am 17/sd s/welds (ord) 22 as to ap to am 5/sd s/welds (ord) 23 al to an 3/sd fcaw (ord) back to index.

  • Page 263

    24 as to ar to ah 3/sd s/welds (ord) 25 at to ap to ah 1/sd s/weld (ord) 26 aw to av to au 3r s/welds (ord) 27 aw to au 3r s/welds (ord) 28 bt to aw to au 1r s/weld (ord) back to index.

  • Page 264

    29 be to ax to au 2r s/welds (ord) 30 ax to au 6r s/welds (ord) 31 av to ax to au 4r s/welds (ord) 32 ar to ax to au 2r s/welds (ord) 33 ar to ax 3r s/welds (ord) 34 at to ar to ax 1r s/weld (ord) 35 at to ar 4r s/welds (ord) back to index.

  • Page 265

    36 at to ar 4l s/welds (ord) 37 at to ar to ax 1l s/weld (ord) 38 ar to ax 3l s/welds (ord) 39 ar to ax to au 2l s/welds (ord) 40 av to ax to au 6l s/welds (ord) 41 ax to au 12l s/welds (ord) 42 be to ax to au 2l s/welds (ord) back to index.

  • Page 266

    43 ay to au 6/sd s/welds (ord) 44 ba to ay to au 1/sd s/weld (ord) 45 ba to ay 1/sd s/weld (ord) 46 ba to az to ay 5/sd s/welds (ord) back to index.

  • Page 267

    47 ba to az 2/sd s/welds (ord) 48 bd to be to au 2/sd s/welds (ord) 49 bd to be 1/sd s/weld (ord) 50 bc to bd to be 1/sd s/weld (ord) 51 bc to be 5/sd s/welds (ord) back to index 52 bc to be to ba 1/sd s/weld (ord) 53 bc to ba 2/sd s/welds (ord) 54 bc to ba to az 1/sd s/weld (ord) 55 bb to ba to az ...

  • Page 268

    Back to index 56 bk to bg 3/sd s/welds (ord) 57 bh to bj 3/sd s/welds (ord) 58 bu to bf to bg 4/sd s/welds (ord) 59 bf to bg 2/sd s/welds (ord).

  • Page 269

    Back to index 60 bm to au to bl 2/sd s/welds (ord) 61 bg to au to bl 2/sd s/welds (ord) 62 bg to aa to bl 1/sd s/weld (ord) 63 bf to bg to bl 1/sd s/weld (ord).

  • Page 270

    Back to index 64 au to bn to bl 1/sd s/weld (ord) 65 ba to bn to bl 1/sd s/weld (ord) 66 ba to bn 3/sd s/welds (ord) 67 bm to bp 2/sd s/welds (ord) 68 bm to bp to bn 2/sd s/welds (ord) 69 bm to bn 7/sd s/welds (ord) 70 bn to au 2/sd s/welds (ord) 71 bm to bn to ba 2/sd s/welds (ord).

  • Page 271

    Back to index 72 bv to bj 1/sd gum drop (ord) 73 aa to br to au to bl 1/sd struc adh (ord) 74 ba to bn 1/sd struc adh (ord).

  • Page 272

    Back to index 75 al to am to ab to aa 1/sd struc adh (ord) 76 ay to au 1/sd struc adh (ord) 77 ba to az 1/sd struc adh (ord) 78 ae to ab 1/sd struc adh (ord).

  • Page 273

    Back to index.

  • Page 274: Sealer/sound Deadener/

    Sealer/sound deadener/ structural adhesive/ foam locations jeep compass this section shows the different locations for sealers, sound deadeners and structural adhesives and has been pre- pared for use by all body technicians involved in the repair of dodge caliber. Body/paint sealer locations .........

  • Page 275: Sealer Information

    Sealer information all repairs where panels were replaced have voids that must be filled with sealant. Sealant should be applied to all skips, pin holes, in sealers and weld burn through holes on the inte- rior and exterior of th vehicle that would permit leakage of water, air or exhaust fumes. Typi...

  • Page 276

    Description figure front roof corner/aperture panel 1 upper cowl top/cowl side 2 front wheelhouse/shock tower 3 dash/plenum/cowl side panel 4 dash/steering shaft bracket 5 dash/front floor pan 6 rear wheelhouses 7 right inner quarter panel 8 left inner quarter panel 9 underbody 10 rear floor pan 11 ...

  • Page 277

    Body sealer locations back to index figure 1. Roof corner/aperture panel.

  • Page 278

    Body sealer locations back to index figure 2. Upper cowl top/cowl side.

  • Page 279

    Body sealer locations back to index figure 3. Front wheelhouse/shock tower.

  • Page 280

    Body sealer locations back to index figure 4. Dash/plenum/cowl side panel.

  • Page 281

    Body sealer locations figure 5. Dash/steering shaft bracket back to index.

  • Page 282

    Body sealer locations back to index figure 6. Dash/front floor pan.

  • Page 283

    Body sealer locations back to index figure 7. Rear wheelhouses.

  • Page 284

    Body sealer locations back to index figure 8. Right inner quarter panel.

  • Page 285

    Body sealer locations back to index figure 9. Left inner quarter panel.

  • Page 286

    Body sealer locations back to index figure 10. Underbody.

  • Page 287

    Body sealer locations figure 11. Rear floor pan back to index.

  • Page 288

    Body sealer locations figure 12. Roof/body side aperture back to index.

  • Page 289

    Body sealer locations back to index figure 13. Roof/roof rear upper header.

  • Page 290

    Body sealer locations back to index figure 14. Body side aperture/lifgate drain trough.

  • Page 291

    Body sealer locations back to index figure 15. Tail lamp panel.

  • Page 292

    Body sealer locations back to index figure 16. Lower liftgate closeout panel.

  • Page 293

    Body sealer locations back to index figure 17. Body side aperture/inner body side reinforcement.

  • Page 294

    Body sealer locations back to index figure 18. Rear wheelhouse.

  • Page 295

    Body sealer locations back to index figure 19. Rear wheelhouse/rear quarter panel extension.

  • Page 296: Jeep Compass

    Jeep compass structural adhesive locations back to index.

  • Page 297

    Note: structural adhesives used are a high strength epoxy and a high expansion lower strength antiflutter material. High strength epoxy is used on all areas. Structural adhesive location index back to index description figure plenum assembly 1 front floor 2 sidemember assembly (1 of 3) 3 sidemember ...

  • Page 298

    Structural adhesive locations figure 1. Plenum assembly back to index.

  • Page 299

    Structural adhesive locations figure 2. Front floor back to index.

  • Page 300

    Structural adhesive locations figure 3. Sidemember assembly (1 of 3) back to index.

  • Page 301

    Structural adhesive locations figure 4. Sidemember assembly (2 of 3) back to index.

  • Page 302

    Structural adhesive locations back to index figure 5. Side member assembly (3 of 3).

  • Page 303

    Structural adhesive locations figure 6. Body side aperture inner assembly back to index.

  • Page 304

    Structural adhesive locations figure 7. Body side aperture complete back to index.

  • Page 305

    Structural adhesive locations figure 8. Roof without sunroof back to index.

  • Page 306

    Structural adhesive locations figure 9. Roof with sunroof back to index.

  • Page 307

    Structural adhesive locations figure 10. Body in white – complete (1 of 2) back to index.

  • Page 308

    Structural adhesive locations figure 11. Body in white – complete (2 of 2) back to index.

  • Page 309: Nvh/structural Foam

    Back to index jeep compass nvh/structural foam information sound deadener.

  • Page 310

    Jeep compass nvh/structural foam/ sound deadener locations back to index description figure upper “a” pillar 1 lower “b” pillar 2 inner”b” pillar 3 lower “c pillar 4 front floor pan 5 rear floor pan 6 spare wheel well 7 preferred mopar products: • expandable foam – part no. 05142864aa • dispenser – ...

  • Page 311

    Figure 1. Upper “a” pillar back to index.

  • Page 312

    Figure 2. Lower “a” pillar back to index.

  • Page 313

    Figure 3. Inner “b” pillar back to index.

  • Page 314

    Figure 4. Lower “c” pillar back to index.

  • Page 315

    Figure 5. Front floor pan back to index.

  • Page 316

    Figure 6. Rear floor pan back to index.

  • Page 317

    Figure 7. Spare wheel well back to index.

  • Page 318: Jeep Compass

    Jeep compass frame/body dimensions back to index.

  • Page 319

    Back to index frame dimensions frame dimensions are listed in metric scale. All dimensions are from center of principal locating point (plp), or from center to center of plp and transfer location. Vertical dimensions can be taken from the work surface to the locations indicated. Index description fi...

  • Page 320

    Frame/body dimensions figure 1. Frame dimensions (plan view) back to index.

  • Page 321

    Frame/body dimensions figure 2. Frame dimensions (side view) back to index.

  • Page 322

    Back to index opening dimensions description figure engine box opening 1 windshield opening 2 front door opening 3 rear door opening 4 quarter window opening 5 liftgate opening 6 liftgate window opening 7.

  • Page 323

    Frame/body dimensions figure 1. Engine box opening back to index.

  • Page 324

    Frame/body dimensions figure 2. Windshield opening back to index.

  • Page 325

    Frame/body dimensions figure 3. Front door opening back to index.

  • Page 326

    Frame/body dimensions figure 4. Rear door opening back to index.

  • Page 327

    Frame/body dimensions figure 5. Quarter window opening back to index.

  • Page 328

    Frame/body dimensions figure 6. Liftgate opening back to index.

  • Page 329

    Frame/body dimensions figure 7. Liftgate window opening back to index.

  • Page 330

    Gap and flush dimensions back to index.

  • Page 331

    Gap and flush back to index.

  • Page 332

    Back to index jeep compass front frame rail sectioning procedure 1. With vehicle mounted to appropriate pulling and 3-dimensional measuring equipment, complete the following procedure paying particular attention to body dimensions while fitting and welding panels. 2. Remove bumper components, coolin...

  • Page 333

    Back to index 6. Mark existing rail as follows: a. Right side i. On inner rail, mark at 50mm forward of the leading edge of flanged hole in rail. Ii. On outer rail, continue mark from inner rail. Right side only.

  • Page 334

    Back to index b. Left side i. On inner rail, mark at 80mm forward of centerline of rear battery tray weld-nut (located on top of rail). Ii. On outer rail, continue mark from inner rail. Left side only.

  • Page 335

    Back to index 7. Mark replacement part in same location. 8. On left rail, remove bracket located on inner rail..

  • Page 336

    Back to index 9. Using a cut-off wheel, reciprocating saw, or equivalent: a. Cut all existing parts on the forward side of the scribe line using care not to damage the material that will not be removed. I. Right rail section location: when installation of new tip is complete, there is a 6mm hole on ...

  • Page 337

    Back to index 11. From the remaining replacement part, cut a 19mm strip from both the inner and outer rail. Clip off the weld flanges, top and bottom, and dress edges. These pieces will be the weld-backer. 12. Prepare welding equipment per the weld chart at the end of procedure. 13. Install the weld...

  • Page 338

    Back to index 14. Weld using a skip-stitch method until the full length of the joint is completed on both the inner and outer rail. To avoid excessive heat buildup, move between inner and outer rail during welding. 15. Dress welds without removing any base material paying particular attention to the...

  • Page 339

    Back to index 17. Either install new or reposition the lower radiator crossmember and fesm structure and clamp in place and weld. 18. Install new front rail cap panel. 19. Clean all repaired areas and apply appropriate refinish and corrosion protection materials..

  • Page 340

    Weld process caution: all welds should conform to daimler chrysler vehicle engineering process standard "ps 9472". Gas metal (mig) shielded metal welding process *flux cored arc arc arc (stick) material thickness 1.80mm to 1.80mm 1.80mm to 1.80mm 1.80mm to 1.80mm 1.80mm to 1.80mm lincoln electric co...

  • Page 341

    Back to index.