Jenn-Air JGC8430BDB/Q/S/W Service Manual - General Information

Manual is about: Gas Cooktops

Summary of JGC8430BDB/Q/S/W

  • Page 1

    Gas cooktops this base manual covers general information refer to individual technical sheet for information on specific models this manual includes, but is not limited to the following: jgd8348cdp jgc8430bdb/q/s/w jgc8645bdb/q/s/w jgcp430cdp jgcp636cdp jgcp648cdp service this manual is to be used b...

  • Page 2: Warning

    2 16023565 ©2004 maytag services pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the sa...

  • Page 3: Table of Contents

    ©2004 maytag services 16023565 3 important information .................................................. 2 safety information ....................................................... 4 safety practices for servicer .................................. 5 servicing .........................................

  • Page 4: Warning

    4 16023565 ©2004 maytag services as with all appliances, there are certain rules to follow for safe operation. Verify everyone who operates the cooktop is familiar with the operations and with these precautions. Use appliance only for its intended purpose as described. Pay close attention to the saf...

  • Page 5: Warning

    ©2004 maytag services 16023565 5 safety practices for servicer safe and satisfactory operation of gas cooktops depend upon its design and proper installation. However, there is one more area of safety to be considered: servicing listed below are some general precautions and safety practices which sh...

  • Page 6: Warning

    6 16023565 ©2004 maytag services gas connection verify the cooktop installation meets local codes or current american gas association (cga) requirements in the absence of local codes. When installing cga units, verify that installation meets local codes or in absence of local codes, current natural ...

  • Page 7: Safety Information

    ©2004 maytag services 16023565 7 safety information product safety devices safety devices and features have been engineered into the product to protect consumer and servicer. Safety devices must never be removed, bypassed, or altered in such a manner as to defeat the purpose for which they were inte...

  • Page 8: General Information

    8 16023565 ©2004 maytag services model identification rating label and ordering replacement parts model numbers are recorded on the rating label. Rating label is located on the bottom of the burner box. Before ordering parts, write down the correct model and serial number from rating label. This avo...

  • Page 9: General Information

    ©2004 maytag services 16023565 9 specifications refer to individual technical sheet for specification information. Placement of the cooktop this cooktop must be placed in the kitchen or comparable room. All safety guidelines must be followed and free air flow around the cooktop is essential. Do not ...

  • Page 10: General Information

    10 16023565 ©2004 maytag services general information for 15 amp circuits only. Do not use an adapter on 20 amp. Circuit. Where local codes permit, a temporary connection may be made to properly grounded two- prong wall receptacle by the use of a ul listed adapter available at most hardware stores. ...

  • Page 11: Troubleshooting Procedures

    Troubleshooting procedures ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power and gas to cooktop before servicing, unless testing requires power and/or gas. ©2004 maytag services 16023565 11 caution ! • verify proper grounding before checking for trouble. • be ca...

  • Page 12: Troubleshooting Procedures

    Troubleshooting procedures ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power and gas to cooktop before servicing, unless testing requires power and/or gas. 12 16023565 ©2004 maytag services problem possible cause correction no gas flows to burner. Gas pressure t...

  • Page 13: Component Testing Procedures

    Component testing procedures ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power and gas to cooktop before servicing, unless testing requires power. ©2004 maytag services 16023565 13 illustration component test procedure results burner valve, top, 360 ° jgd8348cdp...

  • Page 14: Component Testing Procedures

    Component testing procedures ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power and gas to cooktop before servicing, unless testing requires power. 16023565 ©2004 maytag services 14 illustration component test procedure results venturi, front (short) jgd8348cdp n...

  • Page 15: Component Testing Procedures

    Component testing procedures ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power and gas to cooktop before servicing, unless testing requires power. ©2004 maytag services 16023565 15 illustration component test procedure results infinite switch jgcp648adp remove w...

  • Page 16: Disassembly Procedures

    16 16023510 ©2004 maytag services disassembly procedures ! Warning to avoid risk of electrical shock, personal injury or death, disconnect power to cooktop before servicing, unless testing requires power. Disassembly procedures for models listed • jgc8430bdb/w/q/s • jgc8645bds main top removal 1. Sh...

  • Page 17: Disassembly Procedures

    ©2004 maytag services 16023510 17 disassembly procedures ! Warning to avoid risk of electrical shock, personal injury or death, disconnect power to cooktop before servicing, unless testing requires power. Jgc8430bd*, jgc8645bds body breakdown burner base burner caps main top knobs venturi igniter gr...

  • Page 18: Disassembly Procedures

    18 16023510 ©2004 maytag services disassembly procedures ! Warning to avoid risk of electrical shock, personal injury or death, disconnect power to cooktop before servicing, unless testing requires power. Disassembly procedures for models listed • jgd8348cdp • jgcp430adp • jgcp636adp • jgcp648adp ma...

  • Page 19: Disassembly Procedures

    ©2004 maytag services 16023510 19 disassembly procedures ! Warning to avoid risk of electrical shock, personal injury or death, disconnect power to cooktop before servicing, unless testing requires power. Jgd8348cdp, jgcp430adp, jgcp636adp, jgcp648adp body breakdown jgd8348cdp, jgcp430adp, jgcp636ad...

  • Page 20: Disassembly Procedures

    20 16023510 ©2004 maytag services disassembly procedures ! Warning to avoid risk of electrical shock, personal injury or death, disconnect power to cooktop before servicing, unless testing requires power. Grease filter removal the grease filter rests against the vent opening and plenum ventilation c...

  • Page 21: Appendix  A

    ©2004 maytag services 16023565 a–1 appendix a.

  • Page 22: Installation Instructions

    A–2 16023565 ©2004 maytag services installation instructions jgcp430adp, jgcp636adp, jgcp648adp (12-03-01) improper installation, adjustment, alteration, service, maintenance or use of appliance can result in serious injury or property damage. ! " # " # $%& - :::: ' ( ( ) * : + leave these instructi...

  • Page 23: Installation Instructions

    ©2004 maytag services 16023565 a–3 installation instructions jgcp430adp, jgcp636adp, jgcp648adp " " ),*85( ),*85( 35 1/16 ² (89.06 cm) 36 1/16 ² (91.6 cm) 30 ² (76.20 cm) 28 15/16 ² (72.34 cm).

  • Page 24: Installation Instructions

    A–4 16023565 ©2004 maytag services ,! '$ %-%,%$ $ j j j j , ! & " - a†Š‚‹†Œ‹ …Œ”‹ †‹ Œ‘… †‹€…‚ ~‹ €‚‹‘†Š‚‹‘‚ + leave these instructions with the appliance. + retain these instructions for future reference. . (11-03-00) + : dimension “a” - provide 2² min. (5.08 cm) cabinet clearance to motor ...

  • Page 25: Installation Instructions

    ©2004 maytag services 16023565 a–5 installation instructions ducting instructions jgd8348cdp.

  • Page 26: Installation Instructions

    A–6 16023565 ©2004 maytag services installation instructions ducting instructions jgd8348cdp.

  • Page 27: Installation Instructions

    ©2004 maytag services 16023565 a–7 installation instructions ducting instructions jgd8348cdp.

  • Page 28: Installation Instructions

    A–8 16023565 ©2004 maytag services installation instructions ducting instructions jgd8348cdp.

  • Page 29: Installation Instructions

    ©2004 maytag services 16023565 a–9 installation instructions jgc8430bd* this is the first page of the installation instructions. See part number listed in the bottom right corner for complete set of instructions. Jgc8430 inches cm a 28 3/4 + 1/16 73.03 + .2 b 20 5/8 + 1/16 52.39 + .2 c 2 min 5.08 mi...

  • Page 30: Installation Instructions

    A–10 16023565 ©2004 maytag services installation instructions jgc8645bds this is the first page of the installation instructions. See part number listed in the bottom right corner for complete set of instructions. Important: dimensions shown in both inches and centimeters. Important: be sure the app...

  • Page 31: Appendix  B

    ©2004 maytag services 16023565 b–1 appendix b.

  • Page 32: Use Instructions

    B–2 16023565 ©2004 maytag services use instructions jgcp430adp, jgcp636adp, jgcp648adp 4 u sing y our c ooktop surface controls surface control knobs use to turn on the surface burners. An infinite choice of heat settings is available from low to high. Setting the controls your cooktop has sealed ga...

  • Page 33: Use Instructions

    ©2004 maytag services 16023565 b–3 use instructions jgcp430adp, jgcp636adp, jgcp648adp 5 u sing y our c ooktop sealed burners the sealed burners are secured to the cooktop and are not designed to be removed. Since the burners are sealed into the cooktop, boilovers or spills will not seep underneath ...

  • Page 34: Use Instructions

    B–4 16023565 ©2004 maytag services use instructions jgd8348cdp 4 settings uses hi use hi to bring liquid to a boil, or reach pressure in a pressure cooker. Always reduce setting to a lower heat when liquids begin to boil or foods begin to cook. An intermediate flame size is used to continue cooking....

  • Page 35: Use Instructions

    ©2004 maytag services 16023565 b–5 use instructions jgd8348cdp c ooktop notes: 5 • a properly adjusted burner with clean ports will light within a few seconds. If using natural gas, the flame will be blue with a deeper blue inner cone. If the burner flame is yellow or is noisy, the air/gas mixture m...

  • Page 36: Use Instructions

    B–6 16023565 ©2004 maytag services use instructions jgd8430bd* 5 u sing y our c ooktop surface controls • if flame should go out during a cooking operation, turn the burner off. If a strong gas odor is detected, open a window and wait five minutes before relighting the burner. • be sure all surface ...

  • Page 37: Use Instructions

    ©2004 maytag services 16023565 b–7 use instructions jgd8430bd* 6 u sing y our c ooktop cooktop at a glance model jgc8536 1. Left rear surface burner (9,200 btus). 2. Left front surface burner (5,000 btus on hi, 650 btus on lo). 3. Center surface burner (15,000 btus). 4. Right front surface burner (1...

  • Page 38: Use Instructions

    B–8 16023565 ©2004 maytag services use instructions jgg8645bds 5 u sing y our c ooktop surface controls • if flame should go out during a cooking operation, turn the burner off. If a strong gas odor is detected, open a window and wait five minutes before relighting the burner. • be sure all surface ...

  • Page 39: Use Instructions

    ©2004 maytag services 16023565 b–9 use instructions jgg8645bds 6 u sing y our c ooktop cooktop at a glance model jgc8645 1. Left rear surface burner (10,500 btus). 2. Left front surface burner (9,100 btus). 3. Center rear surface burner (6,500 btus on hi, 850 btus on lo). 4. Center front surface bur...

  • Page 40: Care and Cleaning

    B–10 16023565 ©2004 maytag services care and cleaning c are & c leaning 9 s tainless s teel • do not use any cleaning prod- uct containing chlorine bleach. • always wipe with the grain when cleaning. • daily cleaning/light soil –– wipe with one of the following - soapy water, white vinegar/water sol...

  • Page 41: Appendix  C

    ©2004 maytag services 16023565 c–1 appendix c.

  • Page 42: Lp/natural Gas Conversion

    C–2 16023565 ©2004 maytag services lp/natural gas conversion jgd8348cdp, jgcp430adp, jgcp6**adp converting from natural gas to l.P. Gas ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power to cooktop before servicing, unless testing requires power. November 2004 16...

  • Page 43: Lp/natural Gas Conversion

    ©2004 maytag services 16023565 c–3 lp/natural gas conversion jgc8430bd*, jgc8645bds converting from natural gas to l.P. Gas ! Warning to avoid risk of electrical shock, personal injury or death; disconnect power to cooktop before servicing, unless testing requires power. November 2004 16023568 ©2004...