Summary of SIMPLEX 5000 CYLINDRICAL
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Installation instructions simplex ® 5000 cylindrical.
Page 2: Table Of Contents
Table of contents exploded install parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3: Tools Required
Tools required • safety glasses • electric drill (variable speed) • awl or center punch • 2 1 ⁄ 8 " (54 mm) hole saw pilot drill • 1" (25 mm) hole saw pilot drill • 1 ⁄ 4 " (7 mm) drill bit • 1" (25 mm) wood chisel • hammer • phillips head screw driver • small flat blade screwdriver inside lever mou...
Page 4: Door Preparation
A. Door preparation a-1 place paper template (supplied) onto door and mark for holes. Drill the four 1 ⁄ 4 " (7 mm) holes first. Next drill the 2 1 ⁄ 8 " (54 mm) cross bore hole. Drill the 1" (25 mm) hole last. A-2 for models 504x & 505x only. When installing model 502x, skip to step a-4. Passage fe...
Page 5: Door Thickness
5 b-2 remove the two connecting screws (a) from the cylindrical drive unit (b). Rotate cylindrical drive unit 180 degrees. Reposition spacer (c) as found before disassembly. Remount drive unit with the two connecting screws. C. Door thickness the simplex 5000 lock is preassembled to accommodate stan...
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6 d-4 rotate the knob or key cylinder (re-insert key at this point) clockwise to test the rotation. If properly installed, the knob or key cylinder should rotate 90 degrees clockwise so that the arrow (knob) is pointing up or the dot (key cylinder) is at the top. Note: leave the actuator set in this...
Page 7: Installing The Inside
7 f-2 slide the drive hub (a) into the drive sleeve (b) until the inside unit assembly (c) rests flush against the door. F-3 for standard door thickness 1 5 ⁄ 8 " (41 mm) to 2" (51 mm), secure the outside and inside unit assemblies to the door by using four 2 7 ⁄ 8 " (73 mm) screws (d) (supplied) in...
Page 8: Installing/removing
8 h-2 determine the proper tailpiece (d) needed for your kil/kik cylinder from the chart above. You must use a kaba tailpiece. The k-2 tailpiece is preassembled with the 1599 cylinder. H-3 assemble the required tailpiece (d) supplied with your kil/kik cylinder. All tailpieces must be installed verti...
Page 9: Installing/removing
9 i-1 make certain the lever catch is up as shown (c). The lever catch should be flush around the outer diameter of the outside driver. Make certain the lever sleeve (f) is rotated to properly mate with the outside lever/knob. I-2 insert one of the supplied keys (a) into the outside lever/knob (b) a...
Page 10: Kaba Simplex
Kaba simplex ® /e-plex ® 5x00 series limited warranty kaba access control warrants this product to be free from defects in material and workmanship under normal use and service for a period of three (3) years. Kaba access control will repair or replace, at our discretion, 5000 series locks found by ...
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K a b a a c c e s s c o n t r o l 2 9 4 1 in d ia n a a v e n u e w in s t o n -s a l e m , n c 2 7 19 9 -3 7 7 0 n o p o s t a g e n e c e s s a r y if m a il e d in t h e u n it e d s t a t e s b u s i n e s s r e p l y m a il f ir s t -c l a s s m a il p e r m it n o . 15 6 3 p o s t a g e w il l...
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T h a n k y o u fo r p u r c h a s in g o u r p r o d u c t. In o r d e r to p r o te c t y o u r in v e s tm e n t a n d to e n a b le u s to b e tt e r s e r v e y o u in th e fu tu re , p le a s e fi ll o u t th is re g is tr a ti o n c a r d a n d r e tu r n it to k a b a a c c e s s c o n tr o ...
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Notes.
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14 j-3 insert the supplied tailpiece (e) with the flat installed vertically into the outside lever/knob (b) as shown. Make certain you rotate the tailpiece so that it aligns with the rear of the core. For screw cap type cores (schlage) (g), the tailpiece must be assembled to the core first, with the...
Page 15: Testing The Operation Of
15 j-7 insert the assa/medeco/yale tailpiece (e) vertically into the outside lever/knob as shown. Make certain that you rotate the tailpiece slightly so that it will align with the interchangeable/removable core. Insert the interchangeable/removable core into the outside lever/knob. Note: to remove ...
Page 16: Installing The Strike
16 l. Installing the strike note: the latch and strike provided must be used. L-1 mark location of strike on the door frame, making certain that the strike opening is aligned (a) with the latch bolt. L-2 mortise doorframe for strike 3 ⁄ 32 " (3 mm) deep minimum to dimensions shown. Secure strike (b)...
Page 17: Combination Setting Record
17 interior combination change m-3 unscrew special torx screw from inside housing using supplied torx wrench. Enter your existing combination, and depress and release the “enter” button. Insert longer end of the same torx wrench through the opening until it engages with the mating part. Turn wrench ...
Page 18: Installing Rubber Bumpers
18 n. Installing rubber bumpers n-1 close the door and apply pressure making sure the deadlatch (a) rests on the strike plate (b) as shown. Standing on the frame (door stop) side of the door, check for gaps between the door and the frame on the three sides of the frame (left, right, and top). N-2 ma...
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19 o-3 resetting and recovery of current combination to reset the code gears (a), each one of the 5 “l” shaped legs (b) of the unlocking slide (c) must engage snugly with the corresponding code gear pocket (d) next to it. Position the chamber in one hand, as shown. Hold chamber by the top screw tab ...
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20 o-4 clearing the current combination and setting a new combination note: align the code gear pockets with the “l” shaped legs. Depress the combination change button (i) located on top of the combination chamber and release. Rotate the reset cam back toward you with your finger (toward the key ste...
Page 21: P. Trouble Shooting
21 p. Trouble shooting symptom possible cause remedy 1. The outside lever/knob always retracts the latch after depressing and releasing the “enter” button only (without - combination). 2. The outside lever/knob always retracts the latch after depressing and releasing the “enter” button only (without...
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22 symptom possible cause remedy 5. Cannot remove key from outside lever/knob — key is stuck. 6. Cannot turn outside lever/knob when correct code and “enter” are pushed. 7. Passage feature will not operate when key or thumbturn is turned. 8. Latch is hard to retract when correct combination and “ent...
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23 notes.
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Kaba access control 2941 indiana avenue winston-salem, nc 27105 usa tel: 800.849.8324 or 336.725.1331 fax: 800.346.9640 or 336.725.3269 www.Kabaaccess.Com pkg2842 0609.