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- Powador 2002
- Operating Instructions Manual
Kaco Powador 2002 Operating Instructions Manual
Summary of Powador 2002
Page 2: Operating Instructions
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 3 for the operator operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002 general notes ..........................................................4 1 about this documentation ........................................4 1....
Page 3: General Notes
Page 4 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en general notes by purchasing an inverter from kaco new energy gmbh, you have opted for reliable, high-performance technology and you will benefi t from our many years of experience in the fi eld of current inverter technology and...
Page 4: Regulations
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 5 2 safety instructions and regulations accident prevention regulations the inverter must be installed by an authorised electrician who is responsible for observing existing standards and regu- lations. The proper and safe opera...
Page 5: 4 Operation
Page 6 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en on this page as well, you can click on the appropriate fl ag to easily reach the website for your own nation. In this manner, you can assist us in providing you with the quickest service possible. In return, you receive two add...
Page 6: Important
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 7 4.2 led indicators the inverter is equipped with three leds that provide informa- tion about the various operating states as follows: figure 4.2: led indicators led (1) (green): the led begins to light up as soon as the minimu...
Page 7
Page 8 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 4.4 level 1 menu – display mode the display menu is shown once the powador inverter starts up. Measured values and all of the counters are displayed here. Key “1” is used to navigate through the individual menu items. Display ...
Page 8: Action
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 9 4.5 level 2 menu – confi guration mode software version serial number current country language selection clear the grid feed counter defi ne total yield? (yes/no) defi ne total yield, if (yes) was previously selected select inte...
Page 9: Action
Page 10 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en quick start the inverter can also be started up without any waiting period for the purpose of testing or for the purpose of acceptance by your power supply company. If the inverter is already feeding into the grid, this menu ...
Page 10: Note
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 11 spalte 1 2 3 4 5 6 7 8 9 10 00.00.0000 00:05:30 4 363.8 0.37 134 226.1 0.53 103 23 00.00.0000 00:05:40 4 366.0 0.39 142 226.1 0.53 112 23 00.00.0000 00:05:50 4 359.5 0.41 147 226.1 0.53 116 23 00.00.0000 00:06:00 4 369.8 0.42...
Page 11
Page 12 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en status explanation comment 0 inverter has just switched on only for a brief period after being fi rst switched on in the morning. 1 waiting to start grid parameters and generator voltage are being checked. 2 waiting to switch ...
Page 12
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 13 s e c t i o n 4 · o p e r a t i o n status display explanation 10 temperature too high in unit if the inverter overheats due to a lack of air circulation, the inverter switches off. This can occur if the ambient temperature i...
Page 13: 5 Troubleshooting
Page 14 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en s e c t i o n 5 · t r o u b l e s h o o t i n g 5 troubleshooting in line with our continuously expanding quality assurance system, we endeavour to eliminate all errors and faults. You have purchased a product which left our ...
Page 14
Operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 15 error cause of error remedy/explanation the inverter stops sup- plying power to the grid shortly after being switched on, even though there is suffi - cient sunlight. Faulty grid separation relay in the inverter. Although ther...
Page 15
Page 16 operating instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en s e c t i o n 5 · t r o u b l e s h o o t i n g s e c t i o n 6 · r e c y c l i n g a n d d i s p o s a l if the measures described in this guide do not assist in clearing the fault, please notify your installer. In order for...
Page 16: Installation Instructions
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 3 for authorised electricians installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002 1 about this documentation ........................................4 1.1 retention of documents ...................................
Page 17: D A N G E R
Page 4 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en high voltage risk of fi re or explosion risk of burns disconnect before starting work read the manual 1.3 ce marking the ce marking is used to document that the powador inverter shown on the name plate fulfi ls the fundament...
Page 18: 2 Safety Instructions
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 5 1.5 cable colour codes (iec) bk black rd red gn/ye green/yellow bu blue 2 safety instructions and regulations standards and regulations iec 60364-7-712:2002: requirements for special systems or locations – solar photo- volt...
Page 19: 3 Technical Data
Page 6 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 3 technical data s e c t i o n 3 · t e c h n i c a l d a t a electrical data 2002 3002 input variables dc rated power 1 750 w 2 650 w pv max. Generator power 2 000 w 3 000 w mpp range 125 v … 510 v 200 v … 510 v no-load vol...
Page 20
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 7 mechanical data 2002 3002 display lcd 2 x 16 characters, led lcd 2 x 16 characters, led control unit 2 buttons for display control 2 buttons for display control interfaces rs232 / rs485, s0 rs232 / rs485, s0 fault signallin...
Page 21
Page 8 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en s e c t i o n 3 · t e c h n i c a l d a t a electrical data 4202 5002 input variables dc rated power 3 700 w 4 500 w pv max. Generator power 4 200 w 5 000 w mpp range 200 v … 510 v 200 v … 510 v no-load voltage 600 v * 600 ...
Page 22
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 9 mechanical data 4202 5002 display lcd 2 x 16 characters, led lcd 2 x 16 characters, led control unit 2 buttons for display control 2 buttons for display control interfaces rs232 / rs485, s0 rs232 / rs485, s0 fault signallin...
Page 23
Page 10 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en electrical data 6002 input variables dc rated power 5 300 w pv max. Generator power 6 000 w mpp range 200 v … 510 v no-load voltage 600 v * monitoring of input voltage stand-by from night shutdown from u on u on max. Input...
Page 24
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 11 country-specifi c setting of parameters parameter country rated voltage (v) grid volt- age range (v) grid voltage in accord- ance with en 50160 (v) rated fre- quency (hz) frequency range (hz) switch-on value after insuffi ...
Page 25: 4 Unit Description
Page 12 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 4 unit description the galvanically isolated powador units are currently available in fi ve different power ratings. The appropriate inverter type is selected according to the maximum output of the installed photovoltaic mo...
Page 26: W A R N I N G
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 13 4.3 protection concepts the following monitoring and protective functions are inte- grated into powador inverters: – overvoltage conductors/varistors to protect the power semiconductors from high-energy transients on the g...
Page 27: Important
Page 14 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en – the heat sink may reach a max. Temperature of 90 °c. Therefore, mount the inverter only on walls made from heat-resistant material. – ensure that the wall has adequate load-bearing capacity and use appropriate installati...
Page 28: Action
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 15 figure 5.4: overview of the powador 2002-3002 figure 5.5: overview of the powador 4202-6002 5.3 electrical connection general information after the inverter has been installed in its fi xed location, the electrical connecti...
Page 29: Note
Page 16 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en s e c t i o n 5 · i n s t a l l a t i o n a n d s t a r t - u p grid connection the grid connection is made using 3 conductors (l1, n, pe). There is an appropriate cable fi tting on the underside of the housing for insertin...
Page 30: W A R N I N G
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 17 circuit board fuse the power section has two internal circuit board fuses. These are labelled f701 or f861 on the circuit board. 2002 / 3002 f801 typ: 179120 5x20 time-lag 250 v / 0,4 a manufacturer: siba f861 typ: tr5-sic...
Page 31: C A U T I O N
Page 18 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en the pv generator can be connected in the following ways: – cable fi ttings – tyco plug connectors – mc plug connectors the cable fi ttings are already installed upon delivery. As an option, tyco and mc plug connectors can be...
Page 32: W A R N I N G
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 19 figure 5.11: powador 2002-3002 with generator earthing kit figure 5.12: powador 4202-5002-6002 with generator earthing kit (via pe terminal) the assembly of the tyco and mc plug connectors is shown in fi gure 5.9 and fi gure...
Page 33: Important
Page 20 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 5. Clamp the enclosed cable bridge in the upper gfdi terminal and the dc+ (fi gures 5.13 + 5.14) or dc- connection (fi gures 5.15 + 5.16). Consult the module manufacturer for information on which generator pole should be ear...
Page 34: Important
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 21 (b) connecting the s0 output the inverter is equipped with an s0 pulse output. Items such as a large display can be connected to it. The pulse rate is adjustable (see section 5.7, “parameter programming”). (c) the rs485 in...
Page 35: Note
Page 22 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 5.7 parameter programming various operating parameters can be set in the parameter mode menu of powador units. Menu level 3 – parameter programming select country - change country settings prompt (yes/no) - password prompt...
Page 36: Action
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 23 explanation of the individual parameters: select country: on the german version, the country-specifi c parameters for germany are already preset. You need a device-specifi c pass- word to change these parameters. Select coun...
Page 37: 6 Maintenance
Page 24 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 6 maintenance 6.1 cleaning the fan (5002 / 6002) if the fan is only covered with loose dust, it can be cleaned with the help of a vacuum cleaner or a soft brush. If the fan is very dirty (or defective), it can be removed. ...
Page 38: D A N G E R
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 25 7 switching the inverter off the inverter must be switched off prior to performing adjust- ment, maintenance and repair work. This is done as follows: d a n g e r risk of fatal injury by electric shock at live con- nection...
Page 39
Page 26 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 8 powador as part of a pv system 8.1 system layout a sample design of a grid-connected pv system using a powador is shown in the following overview circuit diagrams. Figure 8.1 single-pole overview circuit diagram for a sy...
Page 40
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 27 a summary of the components: dc terminal point: two generator strings are connected in parallel either at a dc terminal point between the solar generator and the inverter or directly on the inverter (terminals for three st...
Page 41
Page 28 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en 8.2 system with multiple inverters observe the following regarding systems with multiple inverters: asymmetric grid-feed: the power should be distributed as equally as possible over the three phases. In germany, the asymme...
Page 42: 9 Troubleshooting
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 29 9 troubleshooting in line with our continuously expanding quality assurance system, we endeavour to eliminate all errors and faults. You have purchased a product which left our factory in proper condition. Each individual ...
Page 43
Page 30 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en if the measures described in this guide do not assist in clearing the fault, please notify your installer. In order for our factory customer service department to respond in an appropriate and expeditious manner, some deta...
Page 44: 10 Documents
Installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en page 31 s e c t i o n 1 0 · d o c u m e n t s 10 documents 10.1 eu declaration of conformity name and address kaco new energy gmbh of the manufacturer: carl-zeiss-str. 1 74172 neckarsulm, germany product description: photovoltaic ...
Page 45: Certificate of Compliance
Page 32 installation instructions powador 2002 / 3002 / 4202 / 5002 / 6002_en s e c t i o n 1 0 · d o c u m e n t s 10.2 certifi cate of compliance bureau veritas consumer product services gmbh businesspark a96 86842 türkheim germany + 49 (0) 8245 96810-0 cps-tuerkheim@de.Bureauveritas.Com certifica...
Page 46
Carl-zeiss-straße 1 · 74172 neckarsulm · germany · phone +49 7132 3818-0 · fax +49 7132 3818-703 · info@kaco-newenergy.De · www.Kaco-newenergy.De the text and fi gures refl ect the current technical state at the time of printing. Subject to technical changes. Errors and omissions excepted. 31000978-04...