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  5. Installation And User Manual

KAL-FIRE 120 Installation And User Manual

Manual is about: Wood burning fireplaces with lifting door

Summary of 120

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    Installation/user manual product heat pure product group wood burning fireplaces with lifting door application open and closed models 45, 60, 70, 71, 85, 100, 105, 110, 120 version april 2015 language english.

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    Preface preface congratulations on purchasing your kal-fire fireplace. This manual describes the installation, daily use and maintenance of all the fireplaces from the heat pure serie. Read this manual carefully before installing and using the heat pure. Please complete the proof of guarantee (appen...

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    Table of contents table of contents 1 introduction 1 2 safety 2 2.1 ce-marking .............................................. 2 2.2 safety instructions installer .............................................. 2 2.3 safety instructions user .............................................. 3 2.4 safety ...

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    1. Introduction 1 1 introduction the wood burning, built in fireplace you have purchased from the heat pure line manufactured by kal-fire, is guaranteed to provide a lifetime of heating satisfaction. The heat pure line has the following models: • heat pure 45 • heat pure 60 • heat pure 70 • heat pur...

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    2 2 safety 2.1 ce-marking the appliance has been approved according to the ce standard en 13229-a2. Every appliance that leaves the factory has been tested for functionality according to the kal-fire quality standards. The national building regulations, fire regulations and the municipal regulations...

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    3 2.3 safety instructions user • the heat pure wood fire is only intended for use as an additional heat source. • careful! The exterior of the fireplace can become hot during use. • nr. 1: the distance between any built-in furniture and the fireplace, should be at least 5 cm. • nr. 2: the distance b...

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    4 2.4 safety precautions • insulation material must comply with the national applicable quality standards; this material should, amongst others, be resistant to high temperatures (minimum 700 °c), in order to avoid strong odour development during combustion. • use ceramic fibre panels or hard panels...

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    5 table 1: prescribed insulation thickness to combustible materials heat pure type inspection isorath 1000 promasil r e a r p a n e l ( c m ) s id e p a n e l ( c m ) r o o f ( c m ) b a s e ( c m ) r e a r p a n e l ( c m ) s id e p a n e l ( c m ) r o o f ( c m ) b a s e ( c m ) r e a r p a n e l ...

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    2. Safety 6 2.4.1 installation of the heat pure in combination with combustible materials (e.G. A wooden wall) when installing the heat pure, make sure to respect the recommended distance from any combustible building materials: combustible building materials behind the fire must also be shielded or...

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    7 ensure that windows are at a distance of minimum 1 the appliance. Ensure that curtains, furniture and/or other combustible materials are at a distance of minimum 150 cm from the appliance. * the floor the heat pure is placed on must be made of non combustible materials. The (combustible) floor in ...

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    2. Safety 8 2.4.2 prescribed materials insulation use mats, plates or strips made from silicate insulation materials (stone, clinkers, ceramic fibres); construction class a1 according to din 4102 part 1, with an upper limit temperature of at least 700°c, tested according to din 52271 and a nominal d...

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    3. Mounting and installation 9 3 mounting and installation before installing the heat pure, ensure that the carrying capacity of the floor is sufficient for the weight of the appliance and the planned surround (see table 5). If this is not the case, this should be first addressed with the necessary ...

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    3. Mounting and installation 10 3.2 check flue in order to guarantee correct functioning, we advise you to test/ignite the heat pure at the earliest possible opportunity (before it has been completely built-in) (see chapter 5 lighting the fireplace). Why? • this will allow you to decide if an extern...

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    3. Mounting and installation 11 3.3 placing the appliance the appliance may not be placed in the following situations: • in stairwells, with the exception of buildings with no more than two dwellings; • in entrance halls with public access; • in rooms where flammable or explosive substances or mixtu...

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    3. Mounting and installation 12 3.3.1 working combustion air if used with a closed door, the heat pure takes the combustion air directly from the connection at the rear (a) or base (a’) of the heat pure. This combustion air is guided into the combustion chamber via de air control (b) and the primary...

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    3. Mounting and installation 13 if used with an open door, the air need of the heat pure changes. The opening at the front will cause large volumes of air to be sucked into the appliance. This air will be taken from the room the appliance is installed in. With an opened door, the built-in valve ensu...

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    3. Mounting and installation 14 3.4 supply of combustion air the appliance must have enough outside air to ensure problem free ignition. If lower values are established based on the calculated volume of combustion air, building in the appliance is for the risk of the installer. The heat pure has a b...

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    3. Mounting and installation 15 3.4.2 fresh air connection without connecting collar if there is not enough space for the connection collar, you can demount this and the air connection using a built construction. In this case, the heat pure is positioned on or against an opening for fresh air. Use a...

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    3. Mounting and installation 16 3.5 supply of convection air the heat pure is surrounded by a convection casing, that warms up the room in a constantly pleasant and efficient manner. For this system to operate to its maximum effect, a convection set is required. This optional convection set consists...

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    3. Mounting and installation 17 • roll of felt to create an expansion joint between the metal of the mantel iron and the surround. Method when using gratings ensure that, at the base, there is sufficient supply for the cold convection air from the room (see table below). At the top connect the grati...

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    3. Mounting and installation 18 3.6 chimney/flue connection the heat pure is connected to an existing flue. The operational height of the flue must be minimum 4.5 meter (draught 12 pa), calculated from the point at which the flue duct is joined to the heat pure. Take local legislation and environmen...

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    3. Mounting and installation 19 permitted reduction: - flue Ø150 reduction not permitted - flue Ø180 maximum reduction 30 mm - flue Ø200 maximum reduction 20 mm - flue Ø250 maximum reduction 50 mm after reducing the flue, it is no longer possible to use the pure as an open fire place. Reduction is p...

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    3. Mounting and installation 20 3.6.1 rear connection the heat pure is delivered as standard, with the flue exit connection on the top of the appliance. This connection can be converted to create a flue exit connection at the rear of the appliance. Figure 1 converting a top flue exit into a rear flu...

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    3. Mounting and installation 21 attention: • make sure that all the horizontal parts of the rear connection can be reached for cleaning. • the horizontal part may be maximum 50 cm. 3.6.2 reducer ring the heat pure is delivered as standard with a reducer ring. This ring can be used to connect various...

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    3. Mounting and installation 22 3.7 mounting the damper the heat pure is delivered as standard without a damper. A damper can be used to influence the degree of draught (suction) in the flue. With the heat pure an external damper can be added. If there is too much suction in the flue, we advise you ...

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    3. Mounting and installation 23 fine adjustment screw the bolt at the adjustment foot to set the precise height. Range 5 cm. Use this method to set the heat pure perfectly level. Fireplace surround materials with the following characteristics can be used to create the surround around the heat pure: ...

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    3. Mounting and installation 24 3.8.1 practical examples of connection: combustion air and convection situation 1 - recommended situation the combustion air is connected directly to the heat pure from outside. The outside air is not in contact with the room the appliance is installed in or with the ...

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    3. Mounting and installation 25 3.9 baffle plate heat pure 45 the heat pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. The baffle plate ensures optimal an combustion. In the following situations, it may be necessary to remove the b...

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    3. Mounting and installation 26 heat pure 70, 105, 110, 120 the heat pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. With the larger heat pure models this plate consists of several parts. The baffle plate ensures an optimal combust...

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    3. Mounting and installation 27 heat pure 60, 71, 85 the heat pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. With the larger heat pure models this plate consists of several parts. The baffle plate ensures an optimal combustion. In...

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    3. Mounting and installation 28 heat pure 100 the heat pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. The baffle plate ensures optimal an combustion. In the following situations, it may be necessary to remove the baffle plate(s) o...

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    3. Mounting and installation 29 table 5: technical data heat pure: 45 60 70 71 85 indication plate p8-086- 2009 p8-003 2015 p8-8017- 2015 p8-025- 2011 p8-001 2015 inspection body 1004 1004 1004 1004 1004 norm en13229 a2 en13229 a2 en13229 a2 en13229 a2 en13229 a2 output (kw) 4,7-9,3 6,6-13,2 6-12 8-...

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    3. Mounting and installation 30 table 5: technical data heat pure: 100 105 110 120 indication plate p8-066- 2010 p8-8019 2015 ez/07/22 13/02 ez/07/2213/ 01 inspection body 1004 1004 0608 0608 norm en13229 a2 en13229 a2 en13229 a2 en13229 a2 output (kw) 8,8-17,6 8,8-17,6 16,5 17 flue gas mass flow (g...

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    3. Mounting and installation 31 4 preparing for use 4.1 type of wood the heat pure built-in fireplace is suitable for burning dry wood. We recommend using only chopped wood, which has not undergone any treatment; mdf, stained or coated wood, and flammable waste should not be used as fuel in the heat...

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    4. Preparing for use 32 4.2 storing the wood all types of wood should be stored for about 2 to 3 years in a dry, protected and well-ventilated area. For example in a lean-to next to the house. A cellar or a garage without good ventilation is not suitable as a storage place for wood. Also, the wood s...

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    5. Lighting the fireplace 33 5 lighting the heat pure 5.1 lighting the heat pure for the first time when the heat pure is lit for the first time, the enamel on the stove will burn in and cure. This causes nuisance in the form of odour and fumes. Make sure the room is well ventilated. It is advisable...

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    5. Lighting the fireplace 34 5.2 opening the door the heat pure is equipped with a lifting door. To open the door, place the handle in the opening on the lower right. To do so, use the short pin, attached to the handle. Then lift the handle upwards. The first 3 cm can be quite difficult, because the...

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    5. Lighting the fireplace 35 5.3 air regulation the heat pure has two types of air regulation: the primary air is regulated automatically and ensures that the wood is easily ignited. This creates a glowing bed of carbonised wood for an optimal gasification process. After burning for approximately 50...

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    5. Lighting the fireplace 36 5.4 using the heat pure with an open or closed door the heat pure can be used as an (open) fireplace or a stove (door closed). The main difference, is that each use has a different air requirement. For this reason, the heat pure features a fresh air valve at the rear of ...

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    5. Lighting the fireplace 37 5.5 igniting the heat pure 5.5.1 igniting the heat pure 45, 60, 71 and 100 place a couple of large logs on the base of the appliance and one large log against the rear wall. Place a smaller log on top. Place some firelighters on top. Place some finely chopped wood onto t...

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    5. Lighting the fireplace 38 5.5.2 igniting the heat pure 70, 85, 105, 110 and 120 place a couple of large logs on the base of the appliance and one large log against the rear wall. Place two pieces diagonally on top. Place some firelighters on the logs. Place some finely chopped wood onto the logs....

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    5. Lighting the fireplace 39 do not use white spirits, petrol, oil or other liquid fuels. Be aware that weather conditions (air pressure, temperature, wind) can influence combustion. Minimize these influences by adjusting the secondary air supply..

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    5. Lighting the fireplace 40 5.6 optimal heat output for optimal heat production we advise you to burn wood according to the instructions below. This will achieve the same performance and emission values , obtained during inspection of the appliances. • ensure a glowing bed is created (see section 5...

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    5. Lighting the fireplace 41 to get an optimal air mixture, you need to place the logs as follows: heat pure 45 place the two wood logs in a v shape. The heat pure 45 can be used both as an open or closed fireplace. Remove both baffle plates before using the appliance with the door open, to enable c...

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    5. Lighting the fireplace 42 heat pure 70 two logs are 15 to 16 cm long, the third is 33 cm. Heat pure 71 position the logs in an a-shape with the horizontal log at the base. Heat pure 100, 110, 120 position the logs in an a with the horizontal log at the top. The three logs are approx. 29 cm long 5...

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    5. Lighting the fireplace 43 heat-pure 85 / 105 the three logs are approx. 25cm long for the heat pure 85 the three logs are approx. 32cm long for the heat pure 105 open door use we advise you to keep the door of the heat pure 45 door closed, until there is a good glowing bed and the heat pure 45 is...

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    5. Lighting the fireplace 44 5.6.1 topping up with wood to maintain optimal heat output, top up the fire with new wood as soon as the flames have disappeared and the logs are starting to glow (no smoke development). To add new logs, you need to open the door slowly, to prevent smoke escaping into th...

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    6. Maintenance 45 6 maintenance 6.1 keeping clean panes to keep the panes clean: • only burn dry wood (with a moisture level of approximately 15% and stored dry and chopped for 2 years). • open the air supply completely (100%). • open the damper completely (if present). • ensure the flue has a minim...

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    6. Maintenance 46 1. Move the handle all the way from right to left (180 degrees) in one smooth movement. 2. The window is now released. 3. Carefully tilt the window forwards, using the small hole in the top right- hand corner of the window. The window remains open at an angle of approximately 45 de...

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    6. Maintenance 47 − ensure that no detergent fluids makes contact with the sealing cords. This will damage the cords! − remove persistent soiling by dipping a damp cloth into the ash. Rub the glass with the cloth. − do not use detergents that contain ammonia. Ammonia will damage the sealing cords. −...

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    6. Maintenance 48 6.4 maintenance 1. The enamelled parts of the heat pure can be cleaned using a lint- free damp cloth. Repair enamel and spray cans can be obtained from your dealer, if the enamel becomes damaged. 2. The flue/ chimney should be inspected and swept at least once every year. Do not us...

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    7. Trouble shooting 49 7 trouble shooting dirty pane press the door fully downwards , so it is closing properly against the lower sealing cord. Check the sealing cord in the door and at the base of the pane for damage/wear. Check the moisture content of the wood. Check that the air vents in the spoi...

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    7. Trouble shooting 50 fire bricks or skamol plates are broken cracks in the inner housing do not influence the operation heat pure. Odour nuisance when the heat pure is used for the first time, a chemical odour is released due to the enamel being cured; check if the flue/ chimney is blocked. Ensure...

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    Appendix a: ec-declaration of compliance a1 appendix a: ec-declaration of compliance kal-fire bv geloerveldweg 21 nl – 5951 dh, belfeld hereby declares, that appliances of the brand kal-fire with the following types heat pure are in compliance with the appliances as described in the “eg-type-test ce...

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    Appendix b: dimension diagrams b1 appendix b: dimension diagrams all dimensions shown in mm. Dimensions subject to modification side view front view top view heat pure 45.

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    Appendix b: dimension diagrams b2 front view side top view all dimensions shown in mm. Dimensions subject to modification heat pure 60 appendix b: dimension diagrams side view.

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    Appendix b: dimension diagrams b3 heat pure 71 side view front view heat pure 70 all dimensions shown in mm. Dimensions subject to modification. Top view.

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    Appendix b: dimension diagrams b4 all dimensions shown in mm. Dimensions subject to modification. Front view side view top view.

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    Appendix b: dimension diagrams b5 front view all dimensions shown in mm. Dimensions subject to modification. Heat pure 85 top view side view.

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    Appendix b: dimension diagrams b6 all dimensions shown in mm. Dimensions subject to modification. Heat pure 100 top view front view side view.

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    Appendix b: dimension diagrams b7 front view heat pure 105 side view top view all dimensions shown in mm. Dimensions subject to modification..

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    Appendix b: dimension diagrams b8 all dimensions shown in mm. Dimensions subject to modification. Front view side view top view top view heat pure 110

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    Appendix b: dimension diagrams b9 front view side view top view all dimensions shown in mm. Dimensions subject to modification. Heat pure 120

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    Appendix c: guarantee c1 appendix c: guarantee c1 - proof of guarantee this document is only valid if it is presented together with a dated proof of purchase. Therefore, save this document carefully! Address details customer name: ___________________________________________ street: _________________...

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    Appendix c: guarantee c2 c2 - terms of guarantee kal-fire products, which are covered by this guarantee, have been carefully made from high quality materials. If, despite this care, faults or defects occur, the following guarantee stipulations apply: 1. Before the appliance is installed, the authori...

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    Appendix c: guarantee c3 12. With any on-site service (only in benelux countries) by kal-fire during the guarantee period, the guarantee documents (appendix c1 and the dated proof of purchase) must be handed over. 13. For service carried out on site, outside the guarantee period, material costs, lab...