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  3. Indoor Fireplace
  4. Fairo 100
  5. User Manual

KAL-FIRE Fairo 100 User Manual

Summary of Fairo 100

  • Page 1

    Installation / user manual product fairo product group balanced flue gas system models 60-70-75-100-105- 105 tunnel-120-140- 140 tunnel-160 version 01-2011 language english.

  • Page 2

    Preface preface congratulations on purchasing your kal-fire fireplace. This manual describes the installation, daily use and maintenance of all fireplaces from the fairo series. Read this manual carefully before installing and using the fairo. Please complete this proof of guarantee (appendix d) and...

  • Page 3: Table of Contents

    Table of contents table of contents 1 introduction ...................................................................................... 1 2 safety ................................................................................................ 2 2.1 ce quality mark ...................................

  • Page 4

    Table of contents 7.1 yearly ............................................................................. 42 7.2 before and during the burning season ................................. 42 7.2.1 removing the glass (60-70-75-100-120-140-160) ..... 42 7.2.2 replacing the glass (60-70-75-100-120-140-160...

  • Page 5: 1  Introduction

    1. Introduction 1 1 introduction the built in gas fireplace you have purchased from the fairo line manufactured by kal-fire, is guaranteed to provide a lifetime of heating satisfaction. The fairo line has the following models: fairo 60 fairo 70 fairo 75 fairo 100 fairo 105 fairo 105 tunnel fairo 120...

  • Page 6: 2  Safety

    2. Safety 2 2 safety 2.1 ce quality mark the appliance has been approved according to ce standard en-613. Each appliance that leaves the factory has been tested technically and for functionality according to the kal-fire quality standards. 2.2 safety instructions installer an authorised installer wi...

  • Page 7

    2. Safety 3 2.3 safety instructions user the fairo is only intended for use as an additional heat source and must never be used as the main heat source. Never use the fairo as an open fireplace, not even to test it! The guard does not offer full protection to young children and old/or infirm people ...

  • Page 8

    3. Technical specifications 4 3 technical specifications fairo 60 input kw output kw consumption m 3 /h burner pressure mbar heat output % i2h g20 20mbar 7.1 6.2 0.75 18.8 87.1 i2e+ g20 20mbar 7.1 6.2 0.75 18.8 87.1 g25 25mbar 6.6 5.1 0.81 23.8 78.0 i2ell g25 20mbar 6.0 4.7 0.74 19.2 78.6 i2e g20 20...

  • Page 9

    3. Technical specifications 5 fairo 100 input kw output kw consumption m 3 /h burner pressure mbar heat output % i2h g20 20mbar 8.9 7.3 0.92 19 81 i2e+ g20 20mbar 8.9 7.3 0.92 19 81 g25 25mbar 8.9 7.2 1.1 23.1 81 i2ell g25 20mbar 7.6 5.9 0.93 19.2 77 i2e g20 20mbar 8.9 7.3 0.92 19 81 i2l g25 25mbar ...

  • Page 10

    3. Technical specifications 6 fairo 140 input kw output kw verbruik m 3 /h branderdruk mbar rendement % i2h g20 20mbar 13.8 9.9 1.46 19.3 72 i2e+ g20 20mbar 13.8 9.9 1.46 19.3 72 g25 25mbar 13.1 9.0 1.61 23.7 70 i2ell g25 20mbar i2e g20 20mbar 13.8 9.9 1.46 19.3 72 i2l g25 25mbar 13.1 9.0 1.61 23.7 ...

  • Page 11

    3. Technical specifications 7 country overview at be ch cz de dk es fi fr hu i2h g20 20mbar √ √ √ √ √ √ √ i2e+ g20 20mbar √ √ g25 25mbar √ √ i2ell g25 20mbar √ i2e g20 20mbar √ i2l g25 25mbar g110 8-10mbar √ √ √ i3b/p g30 50mbar √ √ √ √ i3b/p g30 30mbar √ √ √ √ √ √ i3+ g30 28-30mbar √ √ √ √ √ i3p g3...

  • Page 12

    4. Mounting and installation 8 4 mounting and installation (by the installer only) 4.1 checking the parts delivered check that you have received the following parts: appliance installation and user instructions ceramic logs / chips / kal-glow (glowing effect) / white stones (depending on your order)...

  • Page 13

    4. Mounting and installation 9 2. The fairo must not be positioned against a wall that is warmer than 85 c. We advise you to insulate the wall using, for example, 3 cm calcium silicate plate (0.07w/m.K) and a small gap between the fairo and the insulation. To prevent overheating, do not insulate the...

  • Page 14

    4. Mounting and installation 10 4.3.1 system calculation for concentric flue duct use the following rules of thumb to calculate the flue duct. The calculations apply to the wall and roof ducts. If you use calculations different to those shown below, kal-fire can give no safeguard or guarantee for th...

  • Page 15

    4. Mounting and installation 11 4.3.2 wall duct c11 for distances to adjoining walls, coverings and windows, please refer to the national legislation. 4.3.3 roof duct c31 when placing the roof duct ensure no air turbulence can occur in the mounting area. For this reason, always leave enough space be...

  • Page 16

    4. Mounting and installation 12 4.3.5 adjusting bypass plates for fairo: 60, 70, 75, 100, 120, 140, 140 tunnel, 160 with a roof duct or strong draught in the flue duct, the bypass plate at the rear of the burner cover should be removed. This will create higher flames. With bypass plate without bypas...

  • Page 17

    4. Mounting and installation 13 plates pushed outwards:.

  • Page 18

    4. Mounting and installation 14 4.4 connecting gas regulation unit on delivery the gas regulation unit is on the left side of the fairo. The technical box with the gas regulator should be placed, seen from the left side of the fairo, within a range of 1.5m (4m with flexible gas pipe), behind the sup...

  • Page 19

    4. Mounting and installation 15 ferriferous materials can block the remote control signal. Take this into account during installation. The signal strength is also weaker if there is an intermediate wall. Check by pressing keys and on the remote control simultaneously. If both figures exceed -80 (e.G...

  • Page 20

    4. Mounting and installation 16 4.6 placing/ finishing the surround test the fairo, if possible, before completely finishing the surround (section 5.2). The coefficient of expansion of the fairo and the surround differ. For this reason, to prevent cracks appearing in the plasterwork or any other dam...

  • Page 21

    4. Mounting and installation 17 4.7 mounting the spacer to hide the edges of the appliance, you can order a made to measure mantelpiece from kal-fire. Adhere the upper fitting frame to the spacer and allow it to rest on the upright frames. When the adhesive has hardened, slide the upper fitting fram...

  • Page 22

    4. Mounting and installation 18 step 3 mount the mantelpiece. The vertical fitting profiles are 2 cm thicker than the horizontal ones. The thinnest profile should be adhered to the spacer using 2-component adhesive. Ensure there is plenty of adhesive especially in the holes in the spacer. This means...

  • Page 23: 5  Preparing For Use

    5. Preparing for use 19 5 preparing for use 5.1 placing the decorative elements once the fairo has been connected, the ceramic logs or ceramic stones can be placed. Do not place ceramic logs, chips or kal-glow near the ignition/ionisation pins; ceramic stones can be placed here. If the decorative el...

  • Page 24

    5. Preparing for use 20 1 3 4 5 7 9 3 4 1 7 9 5 5.1.1 fairo 60 ceramic logs delivered fairo 60 ceramic logs positioned log set fairo 60 - seen from above.

  • Page 25

    5. Preparing for use 21 positioned log set fairo 60 - side view 5.1.2 fairo 70 ceramic logs delivered fairo 70 ceramic logs 3 6 4 5 7 8 2 1 3 4 5 7 9.

  • Page 26

    5. Preparing for use 22 1 2 3 4 5 6 9 positioned log set fairo 70 - seen from above positioned log set fairo 70 - side view 5.1.3 fairo 75 ceramic logs delivered fairo 75 ceramic logs 8 2 7 6 3 4 5 8 2 7 6 3 4 5.

  • Page 27

    5. Preparing for use 23 1 2 3 4 5 6 9 1 2 3 4 5 6 9 positioned log set fairo 75 - seen from above positioned log set fairo 75 - side view.

  • Page 28

    5. Preparing for use 24 5.1.4 fairo 100 ceramic logs delivered fairo 100 ceramic logs positioned log set fairo 100 - seen from above positioned log set fairo 100 - side view 1 3 3a 4 4a 5 6 7 7a 1 3 3a 7 7a 6 4 4a 5 1 3a 3 7 7a 6 4 4a 5.

  • Page 29

    5. Preparing for use 25 5.1.5 fairo 105 and fairo 105 tunnel ceramic logs log set supplied for fairo 105 and fairo 105 tunnel step 1: position the logs 3, 6 and 9 step 2: now position logs 2 and 4 6 9 3 9 3 6 4 2 3a.

  • Page 30: 2  3A 3B  4

    5. Preparing for use 26 1 2 6 7a 3a 4 8 7b 3b 5b 5a step 3: finally, position logs 3a(2x) and 7 5.1.6 fairo 120 ceramic logs delivered fairo 120 ceramic logs positioned log set fairo 120 – seen from above (total view) 1 2 3a 3b 4 7a 7b 6 5a 5b 8 1 2 3a 3b 4 7a 7b 6 5a 5b 8.

  • Page 31

    5. Preparing for use 27 3b 5b 7b 8 2 1 4 positioned log set fairo 120 – seen from above (left part) positioned log set fairo 120 – seen from above (right part) 3a 4 5a 7a 1 6 8.

  • Page 32

    5. Preparing for use 28 3b 1 4 5a 6b 7a 6a 3a 5b 7b 8 1 3a 3b 4 8 5a 5b 6a 6b 7a 7b 5.1.7 fairo 140 ceramic logs delivered fairo 140 ceramic logs positioned log set fairo 140 – seen from front (total view) positioned log set fairo 140 – seen from above (total view) 1 3a 3b 4 8 5a 5b 6a 6b 7a 7b.

  • Page 33

    5. Preparing for use 29 1 5a 5b 3b 4 8 6a 7b 6b 3a 5a 7a 1 4 8 positioned log set fairo 140 – side view (left part) positioned log set fairo 140 – side view (centre).

  • Page 34

    5. Preparing for use 30 1 3b 5b 6a 7b 8 positioned log set fairo 140 – side view (right part) 5.1.8 fairo 140 tunnel ceramic logs delivered fairo 140 tunnel ceramic logs 3a 3b 8 4 5c 5b 5a 7c 7b 7a 9.

  • Page 35

    5. Preparing for use 31 positioned log set fairo 140 tunnel – step 1 positioned log set fairo 140 tunnel – step 2 positioned log set fairo 140 tunnel – step 3 positioned log set fairo 140 tunnel – step 4 4 9 7a 7b 3a 5a 5b 7c 3b 5c 8.

  • Page 36

    5. Preparing for use 32 5.1.9 fairo 160 ceramic logs delivered fairo 160 ceramic logs positioned log set fairo 160 – seen from above (total view) 1 3 3a 5 4 5b 5a 6 6a 9 8 7 7a 7b 1 6 6a 3 7 5 9 5a 8 3a 4 7a 5b 7b 8 5a 9 5 3 7 1 6.

  • Page 37

    5. Preparing for use 33 positioned log set fairo 160 – seen from above (left part) positioned log set fairo 160 – seen from above (right part) 3a 4 5b 7b 7a 6a 1 8.

  • Page 38

    5. Preparing for use 34 5.2 the first test 1. Test the fairo, if possible, before completely finishing the surround. 2. Clean the glass before igniting the appliance for the first time. Grease marks caused by fingers or other material can burn into the glass. Once marks have been burned into the gla...

  • Page 39: 6  Operation

    6. Operation 35 6 operation 6.1 using the remote control for the first time arrow down menu key display arrow up off key 1. Place the batteries in the remote control (see section 6.5). 2. Place the plug in the socket. 3. Open the gas tap. The remote control has a display and four keys. This can be u...

  • Page 40

    6. Operation 36 6.3 operation ex-factory the fairo is set ex-factory without timer and thermostat function. The installer is the only person who can activate these functions in the installer menu. When the fairo is ignited, the flame height can be adjusted at any time via the standard menu. Igniting...

  • Page 41

    6. Operation 37 6.4 operation from timer and thermostat mode for correct control it is important to always keep the remote control at room temperature; so do not leave it on a cold, stone table or outside, for example. The fairo is set ex-factory without timer and thermostat function. The installer ...

  • Page 42

    6. Operation 38 selecting manual operation mode 1. If you are not in the basic menu, press to access the basic menu. 2. If you are in thermostat or timer mode, press . 3. Press on one of the arrow keys until the symbols and flash together. 4. Press to leave the menu. C selecting thermostat mode 1. I...

  • Page 43

    6. Operation 39 selecting timer mode 1. If you are not in the basic menu, press to access the basic menu. 2. If you are in manual operation or thermostat mode, press to select timer mode. 3. Press one of the arrow keys until the symbols and c flash together. 4. Press to leave the menu. Setting the t...

  • Page 44

    6. Operation 40 11. Press or to set the second switch on time. 12. Press to confirm this time. The second temperature setpoint starts flashing. 13. Press or to set the second temperature setpoint. 14. Press to confirm the second temperature setpoint. The system will automatically jump to the next da...

  • Page 45

    6. Operation 41 6.5 replacing batteries the remote control is powered by two „penlight‟ alkaline batteries (type aa, 1.5v). If the symbol flashes in the display, replace the batteries. If the batteries are completely empty, the display will be blank. Always ensure you replace the old batteries in ti...

  • Page 46: 7  Maintenance

    7. Maintenance 42 7 maintenance 7.1 yearly annual maintenance by authorised installer. 7.2 before and during the burning season a deposit may form on the inside of the window after a certain period of time. This can be removed using a damp cloth or a non-abrasive cleaning agent (ceramic glass cleane...

  • Page 47

    7. Maintenance 43 3. Slide the operating rod forwards. This is situated on the right side. 4. Fold the side panel inwards with a turning and pushing movement. 5. On the right side an opening will appear. Release the window by lifting it upwards and moving it to the right; the window can now be lifte...

  • Page 48

    7. Maintenance 44 7.2.2 replacing the glass (60-70-75-100-120-140-160) 1. Slide the window to the right. Pay attention that the side panel is facing inwards and that there are no stones or chips between door and the burner cover. The operating rod is facing forward. 2. Place the window back in the a...

  • Page 49

    8. Trouble shooting 45 5. Slide the seal downwards. 6. Place the magnets in the right position and replace the frame. 7.2.3 removing the glass from the fairo 105 tunnel and fairo 105 front 1. Remove the profile strip. 2. Remove the 3 socketed screws and the 2 magnets. 3. Slide the bar upwards and th...

  • Page 50

    8. Trouble shooting 46 4. Press the key against the spring pressure and secure as shown in the following figure. 5. Apply the supplied suction cups and remove the glass as shown here. Follow these steps in the reverse order to replace the glass. 7.2.4 removing the glass (140 tunnel) 1. Remove the fr...

  • Page 51

    8. Trouble shooting 47 2. Slide the seal upwards. 3. Slide the operating rod forwards. This is situated on the left side. 4. Fold the side panel inwards with a turning and pushing movement..

  • Page 52

    8. Trouble shooting 48 5. On the right side an opening will appear. Release the window by lifting it upwards and moving it to the right; the window can now be lifted diagonally out of the fairo. Place the window in a safe place and clean it with a soft cloth as described in this manual. Repeat this ...

  • Page 53

    8. Trouble shooting 49 7.2.5 replacing the glass (140 tunnel) 1. Slide the window to the right. Pay attention that the side panel is facing inwards and that there are no stones or chips between door and the burner cover. The operating rod is facing forward. 2. Place the window back in the appliance ...

  • Page 54

    8. Trouble shooting 50 4. Slide the operating rod back into place. 5. Slide the seal downwards. 6. Place the magnets in the right position and replace the frame..

  • Page 55

    8. Trouble shooting 51 8 trouble shooting (for the installer only) f14/f13/ f12/f08: fairo with no ionization. Does the fairo ignite? Does the ignition pin spark visibly when the appliance is ignited? N n n n is there gas? Do you hear the gas flow when the fairo is ignited? Y measure the gas pressur...

  • Page 56

    8. Trouble shooting 52 f6 or no communication between receiver and transmitter. Is there electricity? Is receiver reachable? Is the red light flashing on the receiver? N y y n receiver faulty. Try to start the fairo manually by pressing the button next to the flashing lamp. Does this work? Y n n do ...

  • Page 57: Kal-Fire B.V.

    Appendix a: ec declaration of compliance a1 appendix a: ec declaration of compliance kal-fire b.V. Geloerveldweg 21 nl – 5951 dh, belfeld hereby declares, that appliances of the brand kal-fire with the following types fairo are in compliance with the appliances as described in the “ec-type-test cert...

  • Page 58: Fairo

    Appendix b: connection diagram b1 appendix b: connection diagram gnd fairo.

  • Page 59

    Appendix c: dimension diagrams c1 appendix c: dimension diagrams technical box.

  • Page 60: Fairo 60

    Appendix c: dimension diagrams c2 fairo 60 all dimensions shown in mm. Dimensions subject to modification. Fairo 60 top view fairo 60 top view front view.

  • Page 61: Fairo 70

    Appendix c: dimension diagrams c3 alle maten in mm. Maten onder voorbehoud. All dimensions shown in mm. Dimensions subject to modification. Fairo 70 top view front view.

  • Page 62: Fairo 75

    Appendix c: dimension diagrams c4 all dimensions shown in mm. Dimensions subject to modification. Fairo 75 fairo 75 top view front view.

  • Page 63: Fairo 100

    Appendix c: dimension diagrams c5 all dimensions shown in mm. Dimensions subject to modification. Fairo 100 top view front view.

  • Page 64: Fairo 105

    Appendix c: dimension diagrams c6 fairo 105 all dimensions shown in mm. Dimensions subject to modification. Top view front view.

  • Page 65: Fairo 105 Tunnel

    Appendix c: dimension diagrams c7 fairo 105 tunnel all dimensions shown in mm. Dimensions subject to modification. Top view front view.

  • Page 66: Fairo 120

    Appendix c: dimension diagrams c8 all dimensions shown in mm. Dimensions subject to modification. Fairo 120 top view front view.

  • Page 67: Fairo 140

    Appendix c: dimension diagrams c9 all dimensions shown in mm. Dimensions subject to modification. Fairo 140 top view front view.

  • Page 68: Fairo 140 Tunnel

    Appendix c: dimension diagrams c10 all dimensions shown in mm. Dimensions subject to modification. Fairo 140 tunnel top view front view.

  • Page 69: Fairo 160

    Appendix d: guarantee c11 all dimensions shown in mm. Dimensions subject to modification. Fairo 160 top view front view.

  • Page 70: Appendix D: Guarantee

    Appendix d: guarantee d1 appendix d: guarantee d1 - proof of guarantee this document is only valid if it is presented together with a dated proof of purchase. Save this document carefully! Address details customer name: ____________________________________________ street : __________________________...

  • Page 71

    Appendix d: guarantee d2 d2 - terms of guarantee kal-fire products, which are covered by this guarantee, have been accurately made from high quality materials. If, despite this care, faults or defects occur, the following guarantee stipulations apply: 1. Before the appliance is installed, the author...

  • Page 72

    Appendix d: guarantee d3 the guarantee does not apply: 1. If faults do not or only partially comply with the points above 2. If the appliance has been modified in any way, without the knowledge of kal-fire. 3. If the appliance changes ownership. 4. If the installation and/or operating instructions g...