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  4. Fairo 90
  5. Installation & User Manual

KAL-FIRE Fairo 90 Installation & User Manual

Manual is about: Balanced flue gas system Tunnel 3-sided/open sided L/R/3-sided front

Summary of Fairo 90

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    Installation / user manual product fairo 90 tunnel 3-sided fairo 90 open sided l/r fairo 90 3-sided front product group balanced flue gas system model 90 version 08-2013 language english.

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    Preface preface congratulations on purchasing your kal-fire fireplace. This manual describes the installation, daily use and maintenance of all fireplaces from the fairo series. Read this manual carefully before installing and using the fairo. Please complete this proof of guarantee (appendix d) and...

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    Table of contents table of contents 1 introduction .............................................................................1 2 safety .....................................................................................2 2.1 ce quality mark .........................................................

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    Table of contents appendix a: ec declaration of compliance appendix b: connection diagram appendix c: dimension diagrams appendix d: guarantee.

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    1. Introduction 1 1 introduction the built in gas fireplace you have purchased from the fairo line manufactured by kal-fire, is guaranteed to provide a lifetime of heating satisfaction. Symbols used kal-fire uses a number of symbols in this manual. These symbols indicate possible damage to the produ...

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    2. Safety 2 2 safety 2.1 ce quality mark the appliance has been approved according to ce standard en-613. Each appliance that leaves the factory has been tested technically and for functionality according to the kal-fire quality standards. 2.2 safety instructions installer • an authorised installer ...

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    2. Safety 3 2.3 safety instructions user the fairo is only intended for use as an additional heat source and must never be used as the main heat source. • never use the fairo as an open fireplace, not even to test it! • the guard does not offer full protection to young children and old/or infirm peo...

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    3. Technical specifications 4 3 technical specifications fairo 90 tunnel 3-sided and fairo 90 open-sided gas cat. Gas type connect. Pressure input kw output kw with 1m, 90⁰ and wall duct consumption m3/h burner pressure mbar heat output class i2h g20 20mbar 9.5 8.18 1.01 18.9 1 i2e+ g20 20mbar 9.5 8...

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    3. Technical specifications 5 country overview at be ch cz de dk es fi fr hu i2h g20 20mbar √ √ √ √ √ √ √ i2e+ g20 20mbar √ √ g25 25mbar √ √ i2ell g25 20mbar √ i2e g20 20mbar √ i2l g25 25mbar g110 8-10mbar i3b/p g30 50mbar i3b/p g30 30mbar √ √ √ √ √ √ i3+ g30 28-30mbar √ √ √ √ √ i3p g31 50mbar i3p g...

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    3. Technical specifications 6 electric connection data • 230v • 50hz • 12 ma • 3w maximum.

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    4. Mounting and installation 7 4 mounting and installation (by the installer only) before installation check if the gas pressure and gas category correspond with the connection data on the type identification plate. Provide a 230v wall socket with earthed plug. 4.1 checking the parts delivered check...

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    4. Mounting and installation 8 mount the suspension plate using left and right fixing points. Mount the bracket to the wall. Hook the fireplace onto the bracket. Screw the bracket to the fireplace. Start mounting the surround. Hook the cover (optional) onto the surround using the mounting bracket. P...

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    4. Mounting and installation 9 if a platform has to be mounted to the fireplace, supports can be placed around the appliance around. Then slide the platform over the edges of the brackets. Attention! Max. Platform weight: ±70kg. 4.3 placing the flue duct the fairo must only be connected using the ka...

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    4. Mounting and installation 10 4.3.1 system calculation for concentric flue duct important: use kal-fire concentric flue duct materials with the correct diameter. Use the following rules of thumb to calculate the flue duct. The calculations apply to the wall and roof ducts. If you use calculations ...

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    4. Mounting and installation 11 4.3.2 wall duct c11 for distances to adjoining walls, coverings and windows, please refer to the national legislation. 4.3.3 roof duct c31 when placing the roof duct ensure no air turbulence can occur in the mounting area. For this reason, always leave enough space be...

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    4. Mounting and installation 12 4.3.5 adjusting restrictor plate for fairo 90 tunnel 3-sided position restrictor plate result of chimney calculation plates pushed inwards (position 1) 0 to 10 plates pushed outwards (position 2) 11 to 14 plates pushed inwards (position 1): plates pushed outwards (pos...

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    4. Mounting and installation 13 4.3.6 adjusting restrictor plate for fairo 90 3-sided front position restrictor plate result of chimney calculation plates pushed inwards ( position1) 0 to 10 plates pushed outwards (position 2) 11 to 14 plates pushed inwards (position 1): plates pushed outwards (posi...

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    4. Mounting and installation 14 4.4 connecting gas regulation unit on delivery the gas regulation unit is on the left side of the fairo. The technical box with the gas regulator should be placed, seen from the left side of the fairo, within a range of 1.5m (4m with extension set), behind the supplie...

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    4. Mounting and installation 15 ferriferous materials can block the remote control signal. Take this into account during installation. The signal strength is also weaker if there is an intermediate wall. Check by pressing keys and on the remote control simultaneously. If both figures exceed -80 (e.G...

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    4. Mounting and installation 16 4.6 placing/ finishing the surround test the fairo, if possible, before completely finishing the surround (section 5.2). The coefficient of expansion of the fairo and the surround differ. The fairo 90 tunnel 3- sided expands a minimum of 5m horizontally/vertically. To...

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    5. Preparing for use 17 5 preparing for use 5.1 placing the decorative elements once the fairo has been connected, the ceramic logs or ceramic stones can be placed. Do not place ceramic logs, chips or kal-glow near the ignition/ionisation pins; ceramic stones can be placed here. If the decorative el...

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    5. Preparing for use 18 1 9 5 8 10 11 6 7 2 3 4 5.1.1 fairo 90 tunnel 3-sided ceramic logs before placing the log set in the fire, position the lava stones supplied on top of the burner. Ensure the ionisation and ignition pin are not obstructed. Arrange the lava stones in a single layer. Delivered f...

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    5. Preparing for use 19 1 2 3 5 4 positioned log set fairo 90 3-sided tunnel/ 90 corner side view (step 1). Ensure log 1 is at the side of the wall. Positioned log set fairo 3-sided tunnel/ 90 corner side view (step 2) positioned log set fairo 90 3-sided tunnel/ 90 corner side view (step 3) 6 7 8.

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    5. Preparing for use 20 1 2 3 4 5 6 7 8 9 10 11 9 10 11 positioned log set fairo 90 3-sided tunnel/ 90 corner side view (step 4) positioned log set fairo 90 3-sided tunnel/ 90 corner seen from above.

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    5. Preparing for use 21 5.1.2 fairo 90 3-sided front ceramic logs before placing the log set in the fire, position the lava stones supplied on top of the burner. Ensure the ionisation and ignition pin are not obstructed. Arrange the lava stones in a single layer. Delivered fairo 90 3-sided front cer...

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    5. Preparing for use 22 positioned log set fairo 90 3-sided front – front view (step 1) positioned log set fairo 90 3-sided front – side view (step 2) positioned log set fairo 90 3-sided front – side view (step 3) 1 3 8 11 2 7 4 5.

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    5. Preparing for use 23 positioned log set fairo 90 3-sided front – side view (step 4) 10 6 9.

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    5. Preparing for use 24 the first test 1. Test the fairo, if possible, before completely finishing the surround. 2. Clean the glass before igniting the appliance for the first time. Grease marks caused by fingers or other material can burn into the glass. Once marks have been burned into the glass, ...

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    6. Operation 25 6 operation 6.1 using the remote control for the first time arrow down menu key display arrow up off key 1. Place the batteries in the remote control (see section 6.5). 2. Place the plug in the socket. 3. Open the gas tap. The remote control has a display and four keys. This can be u...

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    6. Operation 26 6.3 operation ex-factory the fairo is set ex-factory without timer and thermostat function. The installer is the only person who can activate these functions in the installer menu. When the fairo is ignited, the flame height can be adjusted at any time via the standard menu. Igniting...

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    6. Operation 27 6.4 operation from timer and thermostat mode for correct control it is important to always keep the remote control at room temperature; so do not leave it on a cold, stone table or outside, for example. The fairo is set ex-factory without timer and thermostat function. The installer ...

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    6. Operation 28 selecting manual operation mode 1. If you are not in the basic menu, press to access the basic menu. 2. If you are in thermostat or timer mode, press . 3. Press on one of the arrow keys until the symbols and flash together. 4. Press to leave the menu. ° c selecting thermostat mode 1....

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    6. Operation 29 selecting timer mode 1. If you are not in the basic menu, press to access the basic menu. 2. If you are in manual operation or thermostat mode, press to select timer mode. 3. Press one of the arrow keys until the symbols and ° c flash together. 4. Press to leave the menu. Setting the...

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    6. Operation 30 11. Press or to set the second switch on time. 12. Press to confirm this time. The second temperature setpoint starts flashing. 13. Press or to set the second temperature setpoint. 14. Press to confirm the second temperature setpoint. The system will automatically jump to the next da...

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    6. Operation 31 6.5 replacing batteries the remote control is powered by two ‘penlight’ alkaline batteries (type aa, 1.5v). If the symbol flashes in the display, replace the batteries. If the batteries are completely empty, the display will be blank. Always ensure you replace the old batteries in ti...

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    7. Maintenance 32 7 maintenance 7.1 yearly annual maintenance by authorised installer. 7.2 before and during the burning season a deposit may form on the inside of the window after a certain period of time. This can be removed using a damp cloth or a non-abrasive cleaning agent (ceramic glass cleane...

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    7. Maintenance 33 3. Remove the cord from the short side of the fairo at the top and the base. 4. Remove the cord around the appliance on both sides. 5. Release the window by lifting upwards and tipping it. Place the window in a safe place and clean with a soft cloth as described in this manual. 6. ...

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    7. Maintenance 34 7.2.2 replacing the glass fairo tunnel 3-sided 1. Replace the window in the appliance by tilting and pressing it downwards. Repeat for the other window. 2. Repeat step 1 for the smallest window. 3. Replace the long cords in the appliance. 4. Replace the short cord in the appliance..

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    7. Maintenance 35 5. Replace the cover strip in the appliance. 6. Replace both side strips in the appliance..

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    7. Maintenance 36 7.2.3 removing the glass fairo 90 open sided l/r 1. Remove the side strips on the left and right. 2. Remove the cover strip. 3. Remove the cord from the short side of the appliance at the top and the base. 4. Remove the cord around the appliance..

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    7. Maintenance 37 5. Release the window by lifting upwards and tipping it. Place the window in a safe place and clean with a soft cloth as described in this manual. 6. Repeat step 5 for the other windows..

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    7. Maintenance 38 7.2.4 replacing the glass fairo 90 open sided l/r 1. Replace the window in the appliance by tilting and pressing it downwards. 2. Repeat step 1 for the small windows. 3. Replace the long cord in the appliance. 4. Replace the short cord in the appliance..

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    7. Maintenance 39 5. Replace the cover strip. 6. Replace both side strips..

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    7. Maintenance 40 7.2.5 removing the glass fairo 90 3-sided front 1. Remove the side strips on the left and right. 2. Remove the cover strip. 3. Remove the cord around the fairo. 4. Release the window of the fairo by first tilting it, then pushing it downwards..

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    7. Maintenance 41 7.2.6 replacing the glass fairo 90 3-sided front 1. Replace the window in the fairo by first tilting it, then pressing it downwards. 2. Replace the cord in the fairo. 3. Replace the cover strip. 4. Replace both side strips..

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    8. Trouble shooting 42 8 trouble shooting (for the installer only) f14/f13/ f12/f08: fairo with no ionization. Does the fairo ignite? Does the ignition pin spark visibly when the appliance is ignited? N n n n is there gas? Do you hear the gas flow when the fairo is ignited? Y measure the gas pressur...

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    8. Trouble shooting 43 f6 or . No communication between receiver and transmitter. Is there electricity? Is receiver reachable? Is the red light flashing on the receiver? N y y n receiver faulty. Try to start the fairo manually by pressing the button next to the flashing lamp. Doe this work? Y n n do...

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    Appendix a: ec declaration of compliance a1 appendix a: ec declaration of compliance kal-fire b.V. Geloerveldweg 21 nl – 5951 dh, belfeld hereby declares, that appliances of the brand kal-fire with the following types fairo are in compliance with the appliances as described in the “ec-type-test cert...

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    Appendix b: connection diagram b1 appendix b: connection diagram gnd fairo.

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    Appendix c: dimension diagrams c1 appendix c: dimension diagrams technical box all dimensions shown in mm. Dimensions subject to modification..

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    Appendix c: dimension diagrams c2 all dimensions shown in mm. Dimensions subject to modification. Fairo 90 tunnel 3-sided top view front view.

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    Appendix c: dimension diagrams c4 fairo 90 open sided left all dimensions shown in mm. Dimensions subject to modification. Top view front view.

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    Appendix c: dimension diagrams c5 all dimensions shown in mm. Dimensions subject to modification. Side view.

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    Appendix c: dimension diagrams c6 fairo 90 open sided right all dimensions shown in mm. Dimensions subject to modification. Top view front view.

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    Appendix c: dimension diagrams c7 fairo 90 3-sided front all dimensions shown in mm. Dimensions subject to modification. Top view front view.

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    Appendix d: guarantee d1 appendix d: guarantee d1 - proof of guarantee this document is only valid if it is presented together with a dated proof of purchase. Save this document carefully! Address details customer name: ____________________________________________ street : __________________________...

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    Appendix d: guarantee d2 d2 - terms of guarantee kal-fire products, which are covered by this guarantee, have been accurately made from high quality materials. If, despite this care, faults or defects occur, the following guarantee stipulations apply: 1. Before the appliance is installed, the author...

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    Appendix d: guarantee d3 the guarantee does not apply: 1. If faults do not or only partially comply with the points above 2. If the appliance has been modified in any way, without the knowledge of kal-fire. 3. If the appliance changes ownership. 4. If the installation and/or operating instructions g...