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- ProLine 2200
- User Manual
Kaliburn ProLine 2200 User Manual - Setting Up A Cut
Operation
ProLine 2200 User’s Manual REV N
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
4-4
Setting up a Cut
Note: When installing the torch parts, do not use an excessive amount of o-ring lubricant.
Also, ensure that the lubricant is placed only on the o-rings. Excess lubricant can interfere
with gas flow, cause starting problems, and shorten consumable life.
1. Turn off the primary power to the unit.
2. Using the cutting charts found in the rear of this section, determine the proper torch
parts and cutting conditions for the material being cut.
3. If using a copper electrode, apply a small amount of o-ring lubricant to the two
o-rings on the electrode. Then, use the tool (P/N 277087) to tighten the electrode
into the torch head. If using a silver electrode, apply a small amount of o-ring
lubricant to the o-ring on the electrode. Then, use the tool (P/N 279061) to tighten
the silver electrode into the torch head.
4. Apply a small amount of o-ring lubricant to the two o-rings on the swirl ring and
insert the swirl ring into the nozzle.
5. Apply a small amount of o-ring lubricant to the two o-rings on the nozzle and push
the swirl ring/nozzle assembly into the torch head until it is seated properly.
6. Inspect the threads on the torch base/head, copper inner retaining cap, and brass
outer cap and clean as necessary.
7. Install a small amount of o-ring lubricant to the three o-rings on the torch head.
8. Install the inner retaining cap onto the torch head. Tighten the cap firmly but do not
over tighten.
9. Apply a small amount of o-ring lubricant to the shield cap o-ring and install the
shield cap into the brass outer cap.
Note: Make sure the shield cap o-ring is seated properly
inside the outer cap.
10. Install the outer cap onto the torch head and tighten firmly. Do not over tighten.
11. Apply a small amount of o-ring lubricant on each of the seven o-rings on the top of the
torch head.
12. Align the indicator on the torch head (small circle) with the one on the torch base (slot).
13. Apply enough upward force to engage the threads while tightening the attachment ring.
Turn the attachment ring to the LEFT to tighten.
14. Connect the correct preflow, plasma, and shield gas types to the gas inlet ports on
the rear of the gas console.
When using H17 as the plasma gas, connect the H17 gas supply
to the Hydrogen In port on the H17 manifold and move the Plasma Out hose from the ProLine
2200 gas console to the Hydrogen Out port on the H17 manifold. Do not route H17 through the
ProLine 2200 gas console. NOTE: Always turn the system off prior to changing gases.
15. Depress and hold the Power On button until the Coolant Flow status LED
illuminates. If the Coolant Flow LED fails to illuminate after 10 seconds, see the
maintenance section for possible causes and solutions.
Summary of ProLine 2200
Page 1
Proline 2200 precision plasma cutting system revision n 10/15/2012 manual part number 718063 this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the ...
Page 2: Revision History
Proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Revis...
Page 3
Proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. F - -...
Page 4: Limited Warranty
Proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Limit...
Page 5: Table Of Contents
Proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Table...
Page 6: Section 4 Operation
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Page 7: Illustrations
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Page 8
Proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear. Figur...
Page 9: Section 1 Safety
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Page 10: Electric Shock Prevention
Safety proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ear...
Page 11: Fire Prevention
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Page 12: Health Support Equipment
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Page 13
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Page 14: Blank Page
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Page 15: Section 2 Specifications
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Page 16: System Components
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Page 17
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Page 18: Gas Console Specifications
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Page 19
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Page 20: Torch Specifications
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Page 21
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Page 23: Airborne Noise Emissions
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Page 24: Blank Page
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Page 25: Section 3 Installation
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Page 27: Power Supply Installation
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Installation proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of t...
Page 30
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Page 34: Torch Connections
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Page 35
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Page 37: Torch Head Connection
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Page 39
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Page 40
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Page 41: Torch Coolant Requirements
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Installation proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of t...
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Installation proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of t...
Page 44: Blank Page
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Page 45: Section 4 Operation
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Page 48: Setting Up A Cut
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Page 49: Gas Purge
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Page 50: Making A Cut
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Page 51: Cut Quality
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Page 52: Cutting Charts
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Operation proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ...
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Operation proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the ...
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Page 81: Routine Maintenance
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Maintenance and troubleshooting proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to th...
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Maintenance and troubleshooting proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to th...
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Page 90: General Troubleshooting
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Page 91
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Page 92: Chopper Test Procedure
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Page 93
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Page 94
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Page 95
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Page 96: Blank Page
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Page 97: Section 6 Parts List
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Page 98
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Page 99
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Page 100
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Page 101
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Page 102
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Page 103
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Page 104
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Page 105
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Page 106: Shielded Torch Leads
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Page 107: Gas Hose Package
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 108: Coolant And Power Leads
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 109: Work Ground Cable
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 110: Copper Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 111: Silver Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 112: Copper Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 113: Silver Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 114: Copper Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 115: Copper Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 116: Silver Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 117: Copper Electrode
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 118: (Assembly 277080)
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 119
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 120
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 121
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 122: (Assembly 278450)
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 123: A.C. Detect P.C. Board
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 124: (Assembly 500348)
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 125: (Assembly 277452)
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 126: (Assembly 277060)
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 127
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 128
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 129
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 130
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 131: (Part Number 282267)
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 132
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 133
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 134: Blank Page
Parts list proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary to the requirements of the...
Page 135: (Emc)
Electromagnetic compatibility (emc) proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary t...
Page 136: Assessment Of Area
Electromagnetic compatibility (emc) proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary t...
Page 137
Electromagnetic compatibility (emc) proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary t...
Page 138: Blank Page
Electromagnetic compatibility (emc) proline 2200 user’s manual rev n this information is subject to the controls of the export administration regulations [ear]. This information shall not be provided to non-u.S. Persons or transferred by any means to any location outside the united states contrary t...