Karcher HDS 3.9/30 Dealer's Manual

Other manuals for HDS 3.9/30: Operator's Manual, Operator's Manual
Manual is about: Liberty HDS Stationary Series, Hot Water, Electric Powered, Natural Gas or LP Heated

Summary of HDS 3.9/30

  • Page 1

    Warning: this product and accessories may contain a chemical known to the state of california to cause cancer and birth defects or other reproductive harm. For more information about this regulation: www.P65warnings.Ca.Gov 9.801-508.0-ay 11/02/17 liberty hds stationary series hot water - electric po...

  • Page 2

    2 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay machine data label pump switch voltage when the light is on, it means power supply is on hour meter burner switch steam combination detergent identification of operational label symbols not all machines have all symbols motor overload ...

  • Page 3

    3 table of contents machine data label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 how to use this manual . . . . . . . . . . . . . . . . . . . . . 4 safety introduction & safety information . . . . . . . . . . . . ....

  • Page 4

    4 how to use this manual this manual contains the following sections: • how to use this manual • safety • operations • maintenance • parts list the how to use this manual section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized d...

  • Page 5

    5 safety introduction & safety information thank you for purchasing this pressure washer. We reserve the right to make changes at any time without incurring any obligation. Owner/user responsibility: the owner and/or user must have an understanding of the manufacturer’s operating instructions and wa...

  • Page 6

    6 safety warning: flammable liquids can create fumes which can ignite, causing property damage or severe injury. Avertissement: des liquides inflammables peuvent produire des vapeurs qui peuvent s'enflammer, causant ainsi des dommages à la propriété ou des blessures graves. Warning: risk of explosio...

  • Page 7

    7 safety warning: grip cleaning wand securely with both hands before starting. Failure to do this could result in injury from a whipping wand. Avertissement: agripper la lance de nettoyage avec les deux mains avant de commencer. Le non-respect de cette consigne pourrait mener à des blessures causées...

  • Page 8

    8 safety 21. Install optional lp gas regulator assembly, item 9.802-633.0 or obtain a proper size regulator. 22. Install this machine about 2 feet from wall to provide adequate ventilation and servicing space. This equipment incorporates parts such as snap switches or similar parts that tend to prod...

  • Page 9

    9 safety ref part no. Qty description - 9.802-633.0 1 regulator, lp assembly 1 9.802-019.0 1 nipple, 3/4” x 2”, black 2 8.717-747.0 1 regulator, r622cff for r932/28 & r932462 3 8.717-746.0 1 regulator, hi pressure, r321h22 4 8.711-855.0 1 hose, 1/2” x 19”, propane 5 8.717-782.0 1 fitting, pigtail, f...

  • Page 10

    10 safety propane tank safety instructions caution: only qualified persons should fill your lp-gas containers. 1. Never allow your lp-gas container to be filled above the maximum safe level as indicated by a scale or the fixed liquid level gauge (outage). Do not use the visible gauge for filling. 2....

  • Page 11

    11 operations component identification - all models pump — delivers a specific gpm to the high pressure nozzle which develops pressure. (not shown) spray gun — controls the application of water and detergent onto cleaning surface with trigger device. Includes safety latch. Detergent valve — allows y...

  • Page 12

    12 operations installation hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay 36.00" minimum control panel 19.50" dia. Customer supplied draft diverter 24.00" 24.87" 4.00" high pressure out 22mm screw connection 48.54" 36.68" 24.50" 24.00" 12.0...

  • Page 13

    13 operations installation hds 6.3/32, 8.0/32, 9.5/30 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay 36" minimum piping to outside floor mounting dimensions 19.50" dia customer supplied draft diverter control panel 61.00" 17.33" 34.79" 17.36" 26.18" 3.64" high pressure out 22mm scre...

  • Page 14

    14 operations place machine in a convenient location providing ample support, drainage and room for maintenance location the location should protect machine from damaging environmental conditions, such as wind, rain and freezing. 1. The machine should be run on a level surface where it is not readil...

  • Page 15

    15 operations pipe sizing chart for natural gas the following chart is based on gas pressure in the range 0-0.5 psi, specific gravity of 0.6 and pressure loss of 0.5" w.C. Numbers are for straight schedule 40 pipe; fittings further reduce capacity. For example, in 1" size, an elbow is equivalent to ...

  • Page 16

    16 operations room vents for combustion and ventilation air properly sized vents are vital for the safe and efficient operation of a pressure washer installed in a confined space. When combustion and ventilation air are supplied from inside the building, each opening must have an area of one square ...

  • Page 17

    17 operations drafting that can inhibit combustion. The draft diverter should be installed a minimum of 36” above the flue collar. Power vent (draft inducer): if this machine is going to be installed on a 90° or extended exhaust vent run length which may restrict air flow it is recommended that a co...

  • Page 18

    18 operations for tech tip instructions combustion efficiency in a natural draft pressure washer is significantly influenced by the heat created inside the coil, the design of the coil and flue and the length and diameter of the exhaust stack. The table below shows data included in the operator’s ma...

  • Page 19

    19 operations caution: all gas conversion must be done by a qualified service person in accordance with these instructions and in compliance with all codes and requirements. In canada, gas conversion shall be carried out in accordance with requirements of the provincial authorities having jurisdicti...

  • Page 20

    20 operations check list before starting: caution! If “no” has been checked on any of the following sixteen questions, do not operate this machine. Attention : si la réponse à l'une des questions ci-dessus est « non », ne pas utiliser la machine. Yes no has gas supply been inspected by an authorized...

  • Page 21

    21 operations assembly instructions step 1: attach the high pressure hose to the spray gun using teflon tape on hose threads. Step 4: connect the garden hose to pump water inlet. Inspect inlets. Caution: do not run the pump without water or pump damage will result. Step 2: connect the high pressure ...

  • Page 22

    22 operations operating instructions step 1: have an electrician connect power supply into elec- trical box according to information shown on the serial plate. Step 4: to apply detergent open the detergent valve counterclock- wise making sure that the detergent pick-up tube is in the detergent solut...

  • Page 23

    23 operations applying detergent & general operating techniques warning: some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. Avertissement : certains détergents peuvent être dangereux s'...

  • Page 24

    24 operations shutting down & cleanup step 1: turn the burner switch to the ‘off’ position. Step 4: turn off water. Step 2: place the detergent tube in fresh water and open the detergent valve and spray gun, allowing the detergent lines to be flushed and the burner to cool. Otherwise coil damage may...

  • Page 25

    25 maintenance karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 26

    26 maintenance maintenance & service spray nozzles: each machine is equipped with one or more spray nozzles, depending on the model. Different spray nozzles are calibrated for each machine, depending on the flow and pressure of that particular model. Spray nozzles vary in bore size and angle of spra...

  • Page 27

    27 maintenance 1. Attach a short section (3-5 ft.) of garden hose to machine to siphon solution from an elevated container, or add mixture to the float tank. Turn pump switch on allowing solution to be pumped through coils and back into the container. Solution should be allowed to circulate 2-4 hour...

  • Page 28

    28 maintenance propane gas general safety precautions have a qualified gas service person assist in any gas burner installation or service. Few maintenance people or mechanics are knowledgeable in gas controls or related safety practices. Propane gas is heavier than air; unburned propane gas will gr...

  • Page 29

    29 maintenance burner basic facts based on 60° propane butane 1 cu. Ft. Ng approx 1000 btu formula c3h8 c4h10 vaporization point (°f) -43.7 31.1 specific gravity (vapor) 1.522 2.006 specific gravity (liquid) 0.508 0.584 lbs. Per gal. (liquid) 4.23 4.87 btu per cu. Ft. (vapor) 2.563 3.39 btu per gal....

  • Page 30

    30 maintenance pressure equivalents simply stated, pressure is the force exerted by a gas or liquid attempting to escape from a container. It is useful to know how strong this “attempt to escape” is. Pressure can be measured with a manometer or with a pressure gauge. At the lower levels, it is expre...

  • Page 31

    31 maintenance preventative maintenance this pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative main- tenance procedures will assist...

  • Page 32

    32 maintenance troubleshooting problem possible cause solution water temperature too hot incoming water to machine warm or hot lower incoming water temperature. Gas pressure too high see specifications for proper gas pressure. Detergent line sucking air tighten all clamps. Check detergent lines for ...

  • Page 33

    33 maintenance problem possible cause solution pump noisy air in suction line check water supply and connections on suction line. Broken or weak inlet or discharge valve springs check and replace if necessary. Excessive matter in valves check and clean if necessary. Worn bearings check and replace i...

  • Page 34

    34 maintenance problem possible cause solution flow & burner- switch on; no spark, no pilot gas a. No main power b. Faulty transformer c. Faulty burner & flow switch d. Faulty ignition control unit with power switch on, open trigger on spray gun and set your test meter to the 24 volt scale. Probe te...

  • Page 35

    35 maintenance problem possible cause solution have pilot flame, main burner will not turn on faulty main valve coil in the gas valve set test meter to 24 volt scale. Faulty ignitor/sensor and/or its wiring with pilot flame on ignitor/sensor, probe terminals mv and mv/pv on the ignition control unit...

  • Page 36

    36 notes karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 37: Parts

    37 parts parts hds3.5/20 hds4.0/22 hds3.9/30 hds5.0/23 hds4.8/30 hds6.3/32 hds8.0/32 hds9.5/30 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 38

    38 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 frame 10 10 11 11 13 5 12 7 8 8 8 8 8 1 9 22 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 39

    39 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 frame gr oun d 8 10 12 14 16 0 2 4 6 14 8 22 4 20 17 19 16 4 3 5 4 4 4 6 10 3 3 4 2 10 4 8 18 21 15 8 8 6 8 8 see electrical box assembly for details 23.

  • Page 40

    40 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 frame ref part no. Qty description notes 1 8.921-387.0 1 panel support, top coil 2 8.921-386.0 1 panel support, top pump 3 8.921-389.0 6 bracket, door latch 4 8.753-398.0 12 rivet, 3/16 lpst 5 8.718-625.0 25 bolt, 5/16-18 x 3/4 crrg 6 9.802-778.0 12 nut,...

  • Page 41

    41 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 burner of f on 1 5 11 11 10 7 9 8 19 8 7 16 15 6 12 14 9 13 22 18 20 21 23 2 17 4 3 to coil inlet to unloader valve 24 25.

  • Page 42

    42 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 burner ref part no. Qty description notes 1 8.718-055.0 1 burner ring x 44 w/# 54 nozzles (3.5/20, 4.0/22, 3.9/30 natural gas) 8.725-894.0 1 burner ring x 44 w/# 52 nozzles (5.0/23, 4.0/22, 4.8/30 natural gas) 8.718-060.0 1 burner ring x 44 w/# 63 nozzle...

  • Page 43

    43 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 coil off on 24 14 6 2 1 11 15 28 13 9 8 27 30 29 16 31 25 17 21 20 26 21 7 10 5 23 22 18 19 4 3 see burner assy. Illus. For detail 32 12.

  • Page 44

    44 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 coil ref part no. Qty description notes 1 8.753-493.0 1 start collar 10" 2 8.930-140.0 1 insulation, top head, 3 8.921-388.0 1 retainer, insulation coil top 4 8.753-466.0 1 insulation, blanket 5 8.921-380.0 1 wlmt, coil, 20" gas ng/sm 6 9.802-767.0 3 scr...

  • Page 45

    45 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay notes.

  • Page 46

    46 hds 6.3/32, 8.0/32, 9.5/30 frame 9 1 7 11 13 8 8 9 5 22 10 10 8 8 22 12 karcher liberty hds stationary dealer’s manual 9.801-508.0 - aw.

  • Page 47

    47 karcher liberty hds stationary dealer’s manual 9.801-508.0 - aw hds 6.3/32, 8.0/32, 9.5/30 frame gr ou nd 6 6 21 23 19 8 14 16 19 25 15 23 17 20 8 8 4 4 4 3 3 5 18 27, 28, 29, 30 10 5 3 2 4 4 10 24 8 8 26 see electrical box assembly for details.

  • Page 48

    48 hds 6.3/32, 8.0/32, 9.5/30 frame ref part no. Qty description notes 1 8.921-642.0 1 panel, support, top, coil side, ng/lm 2 8.921-643.0 1 panel, support, top, pump side, ng/lm 3 8.921-389.0 6 bracket, door latch, ng/lm 4 8.753-398.0 19 rivet, 3/16” lpst 5 8.718-625.0 25 bolt, 5/16' x 18 x 3/4', n...

  • Page 49

    49 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 burner honey wel l lo hi 12 7 14 10 20 18 11 19 22 6 2 30 15 16 5 3 4 9 8 17 1 21 9 13 31 11 23 24 to coil inlet 25 26 27 28 29 26 see detail.

  • Page 50

    50 hds 6.3/32, 8.0/32, 9.5/30 burner ref part no. Qty description notes 1 8.718-059.0 1 burner ring x 44 w/ #50 nozzles, (6.3/32 natural gas) 8.750-102.0 1 burner ring x 44 w/ #56 nozzles,(6.3/32 liquid propane) 8.749-968.0 1 burner ring x 88 w/ #52 nozzles, (8.0/32, 9.5/30 natural gas) 8.753-527.0 ...

  • Page 51

    51 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 coil hon eyw ell lo hi see burner assy. Illus. For detail 26 27 2 5 10 11 12 14 18 6 9 8 15 30 21 7 3 16 17 23 13 20 22 25 19 24 28 1 4.

  • Page 52

    52 hds 6.3/32, 8.0/32, 9.5/30 coil ref part no. Qty description notes 1 8.753-494.0 1 start collar 12" 2 8.753-549.0 1 insulation, top head, 30"od x 12"id fiber- glass 3 8.921-650.0 1 retainer, insulation coil top, ng/lm 4 8.753-540.0 1 insulation, blanket 1" thk x 39" w x 90" l 5 8.912-039.0 1 wlmt...

  • Page 53

    53 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 float tank to w ater inle t 16 15 5 7 2 1 6 11 13 15 14 4 10 3 8 8 9 12 12.

  • Page 54

    54 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 float tank ref part no. Qty description notes 1 9.802-259.0 44" hose, 1/2” push-on 2 9.802-151.0 2 swivel, 1/2” barb x 1/2” jic 3 9.802-261.0 38" hose, 3/4” push-on 4 9.802-050.0 1 elbow, 3/4 barb x 3/4 mpt pvc 90 5 9.802-129.0 1 elbow, 1/2” msae x 3/8” ...

  • Page 55

    55 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 float tank to w ater inlet to pump to pump 1 2 3 5 8 6 7 9 10 11 13 1 4 4 1 1 2 2 15 4 14 12.

  • Page 56

    56 hds 6.3/32, 8.0/32, 9.5/30 float tank ref part no. Qty description notes 1 9.802-261.0 15 hose, 3/4” push-on, /ft 2 9.802-152.0 3 swivel, 3/4” sae fem, push-on 3 9.803-557.0 1 elbow, 3/4” msae x 3/4” mpt, brass 4 9.802-052.0 3 bulkhead, 3/4” polypro 5 8.921-825.0 1 tank, plastic, 8 x 16 x 24 6 8....

  • Page 57

    57 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 pump bypass bypass to float tank to deter gent valve to coil 7 16 11 10 4 12 13 14 5 4 18 8 1 2 3 15 steam valve option 17 6 9.

  • Page 58

    58 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 pump ref part no. Qty description notes 1 8.706-984.0 1 adapter 1/2” fpt x 1/2” mpt 2 9.803-050.0 1 tee, 1/2” street w/2 holes 3 9.802-128.0 2 nipple, 1/2” jic x 1/2” mpt 4 9.802-151.0 3 swivel, 1/2” barb x 1/2” jic fem 5 9.802-259.0 15" hose, 1/2” push-...

  • Page 59

    59 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 pump to float tank to float tank to deter gent v alve to coil 2 3 steam valve option steam valve option 1 7 17 21 20 15 16 14 6 12 4 2 8 11 10 8 18 19 12 8 2 10 5 9 13.

  • Page 60

    60 hds 6.3/32, 8.0/32, 9.5/30 pump ref part no. Qty description notes 1 9.802-261.0 18" hose, 3/4” push-on 2 9.802-152.0 4 swivel, 3/4” sae fem push-on 3 8.752-090.0 1 elbow, 3/4” msae x 1/2” mpt, brass, w/1/8” tap 4 8.753-727.0 1 unloader, vrt100 w/switch 5 8.706-864.0 1 plug, 1/8” countersunk 6 8....

  • Page 61

    61 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 tensioner 1 9 2 4 5 see pump assy. Illus. For detail 11 12 8 6 16 3 7 13 14 10 17 17 15 15 17.

  • Page 62

    62 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 tensioner ref part no. Qty description notes 1 9.802-380.0 1 pulley, bk 80 h (3.5/20) - 9.802-391.0 1 pulley, 2bk 100 h (4.0/22a, b, c, g, h, 3.9/30, 5.0/ 23) - 9.804-060.0 1 pulley, 2bk 65 h (4.8/300) - 9.803-299.0 1 pulley, 2bk57h (4.0/22f) 2 8.715-560...

  • Page 63

    63 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 tensioner 6 4 see pump assy. Illus. For detail 2 5 3 11 10 7 9 1 15 16 16 12 14 13 16.

  • Page 64

    64 hds 6.3/32, 8.0/32, 9.5/30 tensioner ref part no. Qty description notes 1 9.802-380.0 1 pulley, bk 80 h (3.5/20) - 9.802-391.0 1 pulley, 2bk 100 h (4.0/22a, b, c, g, h, 3.9/30, 5.0/ 23) - 9.804-060.0 1 pulley, 2bk 65 h (4.8/300) - 9.803-299.0 1 pulley, 2bk57h (4.0/22f) 2 8.715-560.0 1 pulley, bk ...

  • Page 65

    65 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay tensioner torque specs & assembly parts ref part no. Qty description notes 1 8.923-700.0 1 braket, tensioner, rosta 2 8.749-975.0 1 tensioner, rosta, se18, belt 3 8.749-973.0 1 bushing, idler tension 3 1 2 434 in-lbs (36.166 ft-lbs) ...

  • Page 66

    66 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 electrical box gr ound 1 3 12 4 11 4 38 38 6 19 12 11 17 21 18 11 20 30 22 12 5 34 12 29 7 10 8 9 9 31 12 6 12, 32 12, 27 13,14,15,16,24 26 25 2 2 31 28 33 23 34 35 37 36 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 67

    67 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 electrical box ref part no. Qty description notes 1 8.921-401.0 1 face plate, elec box, ng/sm 2 8.753-398.0 4 rivet, 3/16” lpst 3 8.921-384.0 1 box, electrical, ng/sm 4 8.753-255.0 4 nut, ex...

  • Page 68

    68 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 electrical box ref part no. Qty description notes 22 9.803-613.0 1 module, ignition, electronic, honeywell 23 8.718-755.0 2 screw, 8/32” x 1-1/2” 24 8.749-977.0 5 bar, jumper, phoenix fbs 2-5gy 25 8.749-743.0 1 fuse, 4-amp 26 8.713-080.0 2 fuse, class r ...

  • Page 69

    69 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 electrical box gr ound 7 4 9 22 8 3 28 30 1 2 34 21 9 9 33 4 5 31 19 20 25 26 13, 14, 15, 16, 24 27 17 18 40 10 11 12 31 29 32 34 12 12 12 12 23 35 37 36 6 39 38 39 6.

  • Page 70

    70 hds 6.3/32, 8.0/32, 9.5/30 electrical box ref part no. Qty description notes 1 8.921-637.0 face plate, elec box, ng/lm 2 8.753-398.0 4 rivet, 3/16” lpst 3 8.921-638.0 1 box, electrical, ng/lm 4 8.753-255.0 4 nut, extruded u-nut, 1/4”-20 5 8.753-364.0 1 strain relief, lt, 1" npt, black 6 9.802-515...

  • Page 71

    71 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 electrical box ref part no. Qty description notes 25 8.749-743.0 1 fuse, 4-amp 26 8.713-080.0 2 fuse, class r 1 amp (208/230v 1ph & 3ph) - 8.713-081.0 2 fuse, class r 1/2 amp (460/575 3ph) 27 8.718-730.0 1 ...

  • Page 72

    72 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 control panel gr ound 8 10 12 14 16 0 2 4 6 ta ch/hour 5 10 20 11 7 8 9 12 19 14 15 18 13 16 17 21 6 1 3 2 4 steam valve option karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 73

    73 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 control panel ref part no. Qty description notes 1 9.802-188.0 1 valve, metering, 1/4” hose 2 6.390-126.0 2 clamp, hose, .46-.54 st 3 9.802-251.0 10' clear vinyl hose 1/4 x 1/2” 4 8.707-058....

  • Page 74

    74 hds 6.3/32, 8.0/32, 9.5/30 control panel gr ound ta ch/hour 10 steam valve option 6 22 7 8 9 11 19 13 4 3 2 2 1 5 12 20 15 14 16 17 21 18 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay.

  • Page 75

    75 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 control panel ref part no. Qty description notes 1 9.802-188.0 1 valve, metering, 1/4” hose 2 6.390-126.0 1 clamp, hose,.46-.54 st 3 9.802-251.0 10ft tube, 1/4” x 1/2”, clear vinyl 4 8.707-058.0 1 strainer,...

  • Page 76

    76 hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 panels & doors gr ound 8 10 12 14 16 0 2 4 6 1. Plac e a ll s wit ch es in th e “ of f” po sit ion . 2. Co nn ec t po we r s up ply to p rop er ly gro un de d out let . T es t the g fci (if equ ippe d) usi ng th e r es et an d te st pro ced ure s pro vid...

  • Page 77

    77 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20, 4.0/22, 3.9/30, 5.0/23, 4.8/30 panels & doors ref part no. Qty description notes 1 8.921-402.0 1 panel, top 2 8.753-255.0 8 nut, extruded u-nut 3 8.726-103.0 8 screw, 1/4 x 5/8 whiz loc 4 8.753-493.0 1 start collar 5 9.80...

  • Page 78

    78 hds 6.3/32, 8.0/32, 9.5/30 panels & doors gr ou nd honey wel l lo hi ta ch /ho ur chaud! Co nt ains co m po ne nts fr om on e or m or e o f t he fo llo wi ng c ou nt rie s: uni te d st at es , ch in a, i 1. Pl ace al l s wi tch es in th e “ of f” po sit ion . 2. Con ne ct po we r s up ply to p ro...

  • Page 79

    79 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 6.3/32, 8.0/32, 9.5/30 panels & doors ref part no. Qty description notes 1 8.921-647.0 1 panel, top, ng/lm 2 8.753-255.0 8 nut, extruded u-nut, 14"-20 3 8.726-103.0 8 screw, 1/4"-20 x 5/8" whiz loc blk cad 4 8.753-494.0 1 start c...

  • Page 80

    80 hose & spray gun ref part no. Qty description notes 1 6.110-029.0 1 hose assembly tr rotatable dn8 40mpa 15m 2 4.118-005.0 1 easy!Force advanced 3 4.112-000.0 1 jet pipe tr 1050 mm 4 2.113-047.0 1 power nozzle tr 15055 (3.5/20), (4.8/30) - 2.113-023.0 1 power nozzle tr 25050 (4.0/22) - 2.113-022....

  • Page 81

    81 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay specifications ng burner specifications lp burner specifications model burner assembly jet size gas valve pilot orifice conversion 3.5/20 x-44 #54 see parts list no 4.0/22 x-44 #54 see parts list no 3.9/30 x-44 #54 see parts list no ...

  • Page 82

    82 specifications pump machine model pump model part # pump pulley part # pump bushing part # hds 3.5/20ea kb4025r/8.923-783.0 bk80h/9.802-380.0 h24mm/9.802-402.0 hds 4.0/22ea km4035r/8.715-189.0 2bk100/9.802-391.0 h24mm/9.802-402.0 hds 4.0/22eb km4035r/8.715-189.0 2bk100/9.802-391.0 h24mm/9.802-402...

  • Page 83

    83 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay specifications motor machine model size voltage/ph motor part # motor pulley part # motor bushing part # belt / qty / part # hds 3.5/20ea 5 hp 230v/1ph 9.802-341.0 bk30 /8.715-560.0 h x 3/4/9.803-897.0 bx46 (1) 8.715-706.0 hds 4.0/22...

  • Page 84

    84 specifications controls machine model switch part # contactor overload transformer primary fuse part # secondary fuse part # hds 3.5/20ea 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 amp / 8.713-080.0 4 amp / 8.749-743.0 hds 4.0/22ea 9.802-451.0 8.724-280.0 8.724-306.0 8.716-883.0 1 amp / 8....

  • Page 85

    85 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay vrt3 unloader ref part no. Qty description notes 39 8.750-713.0 1 outlet fitting 41 8.750-712.0 1 knob, unloader not shown - 8.750-710.0 - repair kit, vrt3, 4500 psi - - - (kit items: 3, 9,11, 25, 26, 28) 24 14 15 16 17 18 19 23 27 3...

  • Page 86

    86 vrt3 unloader unloader adjustment procedures 1. Remove lock nut (item 19). 2. Remove adjustment knob (item 18). 3. Loosen the two (2) nuts (item 15), move them upward on stem (item 8) until you see 4 or more threads below the nut. 4. Re-attach adjusting knob (item 18). 5. Start machine. Open the ...

  • Page 87

    87 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay vrt100 unloader ref part no. Qty description notes - 8.754-012.0 - repair kit, vrt 100 unloader - - - (kit items: 2, 3, 4, 6, 9, 10, 25, 26, 28, 30, 36, 39) 35 32 33 34 31 30 29 28 36 37 38 39 20 23 23 24 21 22 40 27 25 26 25 1 2 3 4...

  • Page 88

    88 vrt 100 unloader unloader adjustment procedures 1. Remove lock nut (item 19). 2. Remove adjustment knob (item 18). 3. Loosen the two (2) nuts (item 15), move them upward on stem (item 8) until you see 4 or more threads below the nut. 4. Re-attach adjusting knob (item 18). 5. Start machine. Open t...

  • Page 89

    89 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 4.0/22, 3.9/30 m.3 series pump ref part no. Qty description notes 1 8.751-216.0 1 crankcase 2 - 3 plunger oil seal see kits table 3 - 3 o-ring Ø1.78 x 31.47 see kits table 4 - 3 pressure ring see kits table 5 - 3 u-seal see kits ...

  • Page 90

    90 hds 4.0/22, 3.9/30 m.3 series pump ref part no. Qty description notes 25 9.803-192.0 2 o-ring Ø1.78 x 60.05 26 8.933-011.0 2 tapered roller bearing 27 8.751-222.0 1 crankshaft (5030,3540) - 8.751-223.0 1 crankshaft (4030, 4035, 6035) 28 9.803-167.0 1 crankshaft key 29 9.802-921.0 1 oil dip stick ...

  • Page 91

    91 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 5.0/23, 4.8/30, 6.3/32 kt.2 series pump ref part no. Qty description notes 1 8.752-825.0 1 crankcase 2 - 3 plunger oil seal see kits table 3 - 3 o-ring Ø1.78 x 37.82 see kits table 4 - 3 pressure ring, 18mm see kits table 5 - 3 u...

  • Page 92

    92 hds 5.0/23, 4.8/30, 6.3/32 kt.2 series pump ref part no. Qty description notes 21 - 6 valve spring see kits table 22 - 6 valve cage see kits table 23 8.752-830.0 8 hex screw 24 9.802-884.0 8 washer 25 9.803-182.0 1 closed bearing housing 26 9.803-186.0 2 o-ring Ø2.62 x 71.12 27 9.803-160.0 2 roll...

  • Page 93

    93 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 8.0/32, 9.5/30 x.2 series pump ref part no. Qty description notes 1 8.752-825.0 1 crankcase 2 - 3 plunger oil seal see kits table 3 - 3 o-ring Ø1.78 x 37.82 see kits table 4 - 3 pressure ring see kits table 5 - 3 u-seal see kits ...

  • Page 94

    94 hds 8.0/32, 9.5/30 x.2 series pump ref part no. Qty description notes 21 - 6 valve spring see kits table 22 - 6 valve cage see kits table 23 8.752-830.0 8 hex screw 24 9.802-884.0 8 washer 25 9.803-182.0 1 closed bearing housing 26 9.803-186.0 2 o-ring Ø2.62 x 71.12 27 9.803-160.0 2 roller bearin...

  • Page 95

    95 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay hds 3.5/20 kb series pump ref part no. Qty description notes 1 8.754-841.0 1 crankcase 2 8.754-846.0 1 o-ring Ø1.78 x 72.75 3 - 3 plunger oil seal see table kits 4 - 3 o-ring Ø1.78 x 26.7 see table kits 5 - 3 washer, pressure ring 16...

  • Page 96

    96 hds 8.0/32, 9.5/30 x.2 series pump ref part no. Qty description notes 20 9.803-198.0 1 washer, copper g3/8 21 8.707-262.0 2 plug, brass g3/8 22 - 6 valve seat see table kits 23 - 6 valve plate see table kits 24 - 6 valve spring see table kits 25 - 6 valve cage see table kits 26 9.802-939.0 12 scr...

  • Page 97

    97 karcher liberty hds stationary dealer’s manual 9.801-508.0 - ay notes.

  • Page 98

    9 . 8 01-50 8 .0 • printed in u. S .A..