Keating Of Chicago 10x11 TS User Manual - Service Diagnosis

Manual is about: INSTANT RECOVERY

Summary of 10x11 TS

  • Page 1

    1-800-keating www.Keatingofchicago.Com users manual instant recovery ® electric fryer series 2006 read and save this manual for future reference. Keep this manual for training new personnel. Introduction general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 2: Post This Label In A

    I this operating, installation, and service manual should be given to the user. The operator of the fryer should be familiar with the functions and operation of the fryer. This manual must be kept in a prominent, easily reachable location near the fryer. Keating of chicago, inc. (manufacturer) reser...

  • Page 3: Introduction

    1 introduction general instructions in this manual should be read thoroughly before attempting to operate this keating electric fryer. All installation and service on keating equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating ...

  • Page 4: Installation

    2 improper installation, service or maintenance can cause property damage, injury or death. Read these installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Installation this fryer must be installed, inspected, calibrated and serviced by quali...

  • Page 5

    Positioning the fryer must be placed under an exhaust hood with a fire retardant system. Your ventilation hood, when installed, must conform to the current standards. All connections and placement must comply with current local and national codes. It is the responsibility of the owner and local inst...

  • Page 6: Operating

    4 wire size use the table below to help determine the proper wire size for electrical service hook-up. Use the largest amp value of the three conductors for 3-phase installations when using the table. The amperage values for a product can be found on its serial number tag. Consult the national elect...

  • Page 7

    5 melting the keating melt cycle safely melts solid shortening in the fryer vessel without scorching. Before applying power to the fryer, make sure the electric connections are secure and the fryer has been properly filled with oil. A. Bb, ts and basket-lift models 1. Set the thermostat to the desir...

  • Page 8

    6 b. Ts model 1. Fill fryer as described on page 4 - filling. 2. Set power switch to the “on” position. “power on” light will be illuminated. 3. Set the melt-fry switch to “fry.” 4. Set thermostat to the desired frying temperature (between 325°f and 335°f). 5. When the oil reaches the desired frying...

  • Page 9

    7 figure 3-3 front drain valve figure 3-4 safe & easy filter side view with filter in battery and side view with filter under under no circumstances should you permit hot oil to come in contact with water or ice. All draining should be done under the supervision of properly trained personnel. A drai...

  • Page 10

    8 11. Spread keating klenzer liberally on sides of fryer vessel. 12. At this point, a non-abrasive scouring pad may be used to remove the now softened carbonized grease. 13. Thoroughly rinse fryer vessel with potable water to remove all klenzer. 14. Prior to refilling with oil, wipe the inside of th...

  • Page 11: Maintenance

    Maintenance warranty repairs keating’s warranty begins with the date of installation. In the event that your fryer, under warranty, needs repairs other than routine maintenance or cleaning, you are requested to contact keating of chicago (at 1-800-keating) before calling a local service company. Pre...

  • Page 12: Service Diagnosis

    10 service diagnosis a properly adjusted keating instant recovery ® electric fryer, with no load, will cycle “on” approximately every 2 1 / 2 to 3 minutes. Each cycle will last 15-25 seconds, ensuring that the temperature setting is held within a narrow band. Every keating instant recovery ® electri...

  • Page 13: Service Diagnosis

    11 service diagnosis (continued) problem probable cause solution oil in fryer vessel smokes. A. Oil has begun to break down. B. High carbon content in oil. C. Dirty fryer vessel. D. Inferior grade of oil. E. Fryer is overheating. A. Replace oil. B. Filter oil completely, replace if necessary. C. Boi...

  • Page 14: Parts List

    12 parts list ordering parts parts may be ordered by part number by calling keating at 1-800-keating or your service company. You may also order online at keating’s parts store, www.Keatingofchicago.Com. Refer to the keating instant recovery ® electric fryer limited warranty for complete service and...

  • Page 15

    Electric fryer parts list 13 item description models part # 10×11 14 18 20 24 34×24 2 element clamp all 004167 2 2 2 2 2 2 3 element spacer all 004145 4 4 4 fryer vessel call 1-800-keating 1 1 1 1 1 1 5 drain valve, front, 1” bb, ts 004553 1 1 drain valve, rear, 1” bb, ts 016341 1 1 drain valve, fro...

  • Page 16

    14 figure 6-2 bb control panel 208/240v & 480v (not shown to scale) item description part # 10×11 14 18 20 24 34×24 1 switch toggle sealed on-off 059141 1 1 1 1 1 1 2 indicating light clear round 28v 057863 1 1 1 1 1 1 3 switch toggle sealed melt-fry 059143 1 1 1 1 1 1 4 thermostat knob, black 06061...

  • Page 17

    15 figure 6-3 ts control panel 208/240v & 480v with rocker switches (not shown to scale) item description part # 10×11 14 18 20 24 34×24 1 switch rocker on-off dpst 035030 1 1 1 1 1 1 2 switch rocker spdt white 025726 1 1 1 1 1 1 3 indicating light green 28v 021255 1 1 1 1 1 1 4 indicating light red...

  • Page 18

    16 off on on power power to cook ready fry melt temp. Over max figure 6-4 ts control panel 208/240v & 480v with toggle switches (not shown to scale) item description part # 10×11 14 18 20 24 1 switch toggle sealed on-off 059141 1 1 1 1 1 2 indicating light clear round 28v 057863 1 1 1 1 1 3 switch t...

  • Page 19

    17 figure 6-5 34x24 ts control panel 208/240v & 480v with toggle switches (not shown to scale) item description part # 34×24 1 switch toggle sealed on-off 059141 1 2 indicating light clear round 28v 057863 1 3 switch toggle sealed melt-fry 059143 1 4 indicating light green round 056587 1 5 indicatin...

  • Page 20

    18 figure 6-6 34x24 cpu control panel 208/240v with toggle switch (not shown to scale) item description part # 34×24 1 switch toggle sealed on-off 059141 1 2 computer 031125 1 3 indicating light red round 057861 1 4 transformer step down 24vac 75va 056037 1 5 circuit breaker 40 amp 1 pole (208-240v)...

  • Page 21

    19 figure 6-7 cpu control panel 208/240v with rocker switches (not shown to scale) 1 2 3 4, 5, 6, 7 8 item description part # qty 1 computer 031125 1 2 switch rocker illuminated green 032242 1 3 switch rocker momentary 015384 1 4 screw carriage 10 - 24 x 1/2” 027490 4 5 washer internal tooth lock #1...

  • Page 22

    20 description qty part # 1 transformer 120/208/240/480v 1 056036 2* circuit breaker 3a/250v 1 053338 3 relay dpdt 24v ac 2 030844 4 rectifier 1 018321 5 power cord 1 021289 6 connection 3 circuits plug 1 032210 connector contact pin male 3 028309 7 connector 2 circuit cap 2 032207 connector contact...

  • Page 23

    21 description qty part # 1 transformer stepdown 24vac 100va 1 058359 2 relay dpdt 24vac 2 030844 relay dpdt 24vdc (cpu model) 2 017673 3 rectifier 24vdc 1 018321 4 bushing strain relief 5 / 8 ” hole 2 000470 5 bushing strain relief 3 / 4 ” hole 1 033800 *circuit breaker is located under the control...

  • Page 24: Wiring Diagrams

    22 wiring diagrams note: a separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer. The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer. Cpu models on pages 34 & 35. ...

  • Page 25

    23 c neut c nc load hot no nc reed switch magnetic c nc wire color codes: wh - white bl - black rd - red bu - blue br - brown or - orange yl - yellow gr - green cb - circuit breaker cr - contactor 24vac ts - fat melt timer relay switch component codes: th - thermostat tr - transformer hl - high limi...

  • Page 26

    Bl 1 bl 2 3 7 8 9 wh bl bl 10 11 12 rd 4 5 6 rd 19 a2 a2 t2 a1 t1 l1 t3 l2 l3 rd nc nc 14 15 20 24 or wh 2 1 2 1 2 1 bl bl 26 rd 13 a2 a2 t2 a1 t1 l1 t3 l2 l3 nc nc rd wh or bl 17 16 bl rd 24vac rd gy bu 75va br wh 18 bl 25 wh or rd 27 28 bu br 22 21 23 7 br a1 b4 a3 a2 b5 b6 a1 a3 a2 b4 b5 b6 8 yl ...

  • Page 27

    Bl 1 bl 2 3 7 8 9 wh bl bl 13 14 15 rd 4 5 6 rd 10 11 22 12 a2 a2 t2 a1 t1 l1 t3 l2 l3 rd nc nc 17 18 23 27 or wh 2 1 2 1 2 1 2 2 1 1 2 1 bl bl rd 29 rd 16 a2 a2 t2 a1 t1 l1 t3 l2 l3 nc nc rd rd wh or bl 20 19 bl rd 24vac rd gy bu 75va br wh 21 bl 28 wh or rd 30 31 bu br 25 24 26 7 br a1 b4 a3 a2 b5...

  • Page 28

    26 14, 18, 20 bb 2006 208-240v & 480v 3 phase with rear drain and safe & easy ® filter bl 1 bl 2 wh 3 7 8 9 wh bl bl 13 14 15 wh rd 4 5 6 rd 10 11 22 12 a2 a2 t2 a1 t1 l1 t3 l2 l3 rd nc nc 17 18 23 27 or wh 2 1 2 1 2 1 2 2 1 1 2 1 bl bl wh rd 29 rd wh 16 a2 a2 t2 a1 t1 l1 t3 l2 l3 nc nc wh rd wh rd ...

  • Page 29

    Bl 1 bl 2 bl 3 13 36 bl bl 25 26 27 4 5 7 14 15 wh 16 a2 a2 t2 a1 t1 l1 t3 l2 l3 wh 29 37 41 or wh 2 1 2 1 2 1 2 2 1 1 2 1 bl bl hot 2 1 load 3 neut 44 rd 28 a2 a2 t2 a1 t1 l1 t3 l2 l3 nc 1 c 2 nc no 4 bl bl wh 24vac 75va 33 wh bu br bl 32 31 bl rd rd gy wh or f m a2 a2 t2 a1 t1 l1 t3 l2 l3 a2 a2 t2...

  • Page 30

    28 34×24 bb 2006 208-240v & 480v 3 phase with rear drain and safe & easy ® filter bl 1 bl 2 bl 3 13 36 bl bl 25 26 27 4 5 7 14 15 wh 16 a2 a2 t2 a1 t1 l1 t3 l2 l3 wh 29 37 41 or wh 2 1 2 1 2 1 2 2 1 1 2 1 bl bl hot 2 1 load 3 neut 44 rd 28 a2 a2 t2 a1 t1 l1 t3 l2 l3 nc 1 c 2 nc no 4 bl bl wh 24vac 7...

  • Page 31

    Bl 27 36 yl or yl 30 31 bu rd 34 33 wh br 25 26 3 4 5 6 bl br or 10 7 9 11 bu yl wh 2 br 1 rd 8 rd power input j1 j3 out j4 j2 19 yl wh 14 15 wh j2 j4 out power input j1 j3 18 or or yl or 17 12 wh 16 wh 13 wh or 35 f m bl 1 bl 2 wh 3 7 8 9 22 bl bl 13 14 15 wh rd 4 5 6 rd 10 11 wh 12 a2 a2 t2 a1 t1 ...

  • Page 32

    30 14 ts 2006 with basket-lift 208-240v & 480v 3 phase front drain bl 27 36 yl or yl 30 31 bu rd 34 33 wh br 25 26 3 4 5 6 bl br or 10 7 9 11 bu yl wh 2 br 1 rd 8 rd power input j1 j3 out j4 j2 19 yl wh 14 15 wh j2 j4 out power input j1 j3 18 or or yl or 17 12 wh 16 wh 13 wh or 35 f m bl 1 bl 2 3 7 ...

  • Page 33

    18, 20 ts 2006 208-240v & 480v 3 phase front drain bl 33 42 yl or yl 36 37 bu rd 40 39 wh br 31 32 3 4 5 6 bl br or 10 7 9 11 bu yl wh 2 br 1 rd 8 rd power input j1 j3 out j4 j2 19 yl wh 14 15 wh j2 j4 out power input j1 j3 18 or or yl or 17 12 wh 16 wh 13 wh or 41 f m bl 1 bl 2 3 9 28 bl bl 17 18 1...

  • Page 34

    32 bl 33 42 yl or yl 36 37 bu rd 40 39 wh br 31 32 3 4 5 6 bl br or 10 7 9 11 bu yl wh 2 br 1 rd 8 rd power input j1 j3 out j4 j2 19 yl wh 14 15 wh j2 j4 out power input j1 j3 18 or or yl or 17 12 wh 16 wh 13 wh or 41 f m bl 1 bl 2 3 9 bl bl 17 18 19 wh 5 6 7 rd 10 11 12 rd 22 23 29 35 or wh 2 1 2 1...

  • Page 35

    Bl 41 52 yl or yl 45 46 bu rd 50 49 wh br 39 40 3 4 5 6 bl br or 10 7 9 11 bu yl wh 2 br 1 rd 8 rd power input j1 j3 out j4 j2 19 yl wh 14 15 wh j2 j4 out power input j1 j3 18 or or yl or 17 12 wh 16 wh 13 wh or 51 f m bl 1 bl 2 bl 3 11 12 13 36 bl bl 21 22 23 wh 4 5 6 14 15 wh 16 a2 a2 t2 a1 t1 l1 ...

  • Page 36

    Bl 41 52 yl or yl 45 46 bu rd 50 49 wh br 39 40 3 4 5 6 bl br or 10 7 9 11 bu yl wh 2 br 1 rd 8 rd power input j1 j3 out j4 j2 19 yl wh 14 15 wh j2 j4 out power input j1 j3 18 or or yl or 17 12 wh 16 wh 13 wh or 51 f m bl 1 bl 2 bl 3 11 12 13 36 bl bl 21 22 23 wh 4 5 6 14 15 wh 16 a2 a2 t2 a1 t1 l1 ...

  • Page 37

    35 bl 47 58 yl or yl 51 52 bu rd 56 55 wh br 45 46 or 57 bl 1 bl 2 bl 3 13 42 bl bl 25 26 27 4 5 7 14 15 wh 16 a2 a2 t2 a1 t1 l1 t3 l2 l3 wh 29 31 43 49 or wh 2 1 2 1 2 1 2 2 1 1 2 1 bl bl hot 2 1 load 3 neut 53 rd 2 c 8 7 4 no 6 nc 1 3 5 44 wh 48 or 28 a2 a2 t2 a1 t1 l1 t3 l2 l3 nc 1 c 2 nc no 4 bl...

  • Page 38

    36 34x24 cpu 2007 208-240v & 480v 3 phase with rear drain and safe & easy ® filter.

  • Page 39: Keating Fryer Specifications

    37 keating fryer specifications 10×11 bb models 14 bb a m p s volts kw single l1 l2 l3 phase 208 6.7 19 19 19 32 220 7.5 20 20 20 34 240 8.9 21 21 21 37 480 8.9 11 11 11 19 amps per line-three phase 3 elements (2500 w each) a m p s volts kw single l1 l2 l3 phase 208 11.7 33 33 33 56 220 13.1 34 34 3...

  • Page 40

    38 ts models 10×11 ts 14 ts a m p s volts kw single l1 l2 l3 phase 208 10.2 28 28 28 49 220 11.4 30 30 30 52 240 13.6 33 33 33 57 480 13.6 16 16 16 28 amps per line-three phase 3 elements (3800 w each) a m p s volts kw single l1 l2 l3 phase 208 17.4 48 48 48 84 220 19.5 51 51 51 89 240 23.2 56 56 56...

  • Page 42

    Service information if you have a service related question call 1-800-keating. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. Keating of chicago, inc. 8901 w. 50th street, mccook, illinois 605...