Keating Of Chicago 24763 Service Manual

Manual is about: CUSTOM PASTA SYSTEM ELECTRIC

Summary of 24763

  • Page 1

    Keep this manual for training new personnel 1-800-keating www.Keatingofchicago.Com part # 024763 electric pasta 0709 7/09 custom pasta ™ system electric service manual.

  • Page 2: Post This Label In A

    I this operating, installation, and service manual should be given to the user. The operator of the custom pasta ™ system should be familiar with the functions and operation of the cooker. This manual must be kept in a prominent, easily reachable location near the pasta system. Post this label in a ...

  • Page 3: Table of Contents

    Table of contents 1 section i specifications . . . . . . . . . . . . . . 2 section ii installation shipment and transit . . . . . . . . . . . . . . . . . . . . . . . .4 installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 a. Positioning, leveling, & restraining devices . .5 ...

  • Page 4: I  Introduction

    2 i introduction instructions in this manual should be read thoroughly before attempting to operate this keating electric pasta cooker. All installation and service on keating equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating...

  • Page 5

    Safety precautions this symbol warns you that serious burns or other injuries may result if safety instructions are not followed. • this service manual should be retained in a safe place for future reference. The installation of your new pasta system must conform to local codes and with the current ...

  • Page 6: II Installation

    4 ii installation this custom pasta ™ system must be installed, inspected, calibrated and serviced by qualified and/or certified and/or licensed service personnel – you may void your keating warranty if installation is not completed per current local, national and keating specifications. Contact you...

  • Page 7

    5 push the fryer forward as far as it will go holding the fryer on approximately a 15° angle, and then drop the rear of the pasta cooker into its proper position lowering it down gently so you do not deform the table or equipment stand. Positioning the pasta cooker must be no closer than 6" from any...

  • Page 8: III Operation

    6 in most cases the health department will not allow a direct connection between the cooker drain and the floor receptical. Contact your local health department for specific information in your area. Iii operation filling note: before filling the pasta system make certain the vessel is sanitized, dr...

  • Page 9

    7 thermostat calls for additional heat at start up or occasionally when water is added. Follow cooking procedures below for your model. Note: use of sodium chloride during the cooking process will have a detrimental effect on the cooker tank and will void the warranty. Operation of this pasta system...

  • Page 10

    8 4. Fill pasta system vessel with water. See page 6 – filling. Under no circumstances should the pasta system be left unattended during boil-out. Trained personnel must be present during the procedure to prevent boil over or to turn off the power if water drops below heat transfer tubes. 5. Turn pa...

  • Page 11: IV Maintenance

    9 when the countdown has reached "00:00" the relay output contacts will open, the display will flash, and the audible alarm will sound. To cancel the audible alarm, press any button. C. Pause feature to pause a cycle in progress, press any button. The relay output contacts will open, the display wil...

  • Page 12

    10 every calibration. Position near primary thermostat (center) bulb is recommended. 4. Pre-2000 model: if calibration of thermostat is found to be less than 15°f(9.44°c) off, simply loosen three dial plate retaining screws, rotate dial plate to match thermometer reading and tighten screws. 2000-mod...

  • Page 13: V Service Diagnosis

    V service diagnosis the cooker must be disconnected from its power source or shut down at the breaker prior to service. Auto-fill system the auto-fill system allows the automatic addition of water to the pasta cooker during cooking or idle function. The system is controlled by the on/off switch expl...

  • Page 14: Troubleshooting Chart

    12 common problems solutions (follow in sequence) water always filling 1. Clean sensors thoroughly with brush and vinegar. 2. Adjust the sensitivity of the b board (for the top sensor) fully clockwise. 3. If filling persists, ground out the top sensor (if filling stops, replace sensor – part #010212...

  • Page 15

    Problem probable cause solution pasta cooker has poor recovery or runs cold. A.Over-filling baskets. B.Thermostat out of calibration. C. Element is faulty. D.Thermostat is faulty. E.Contactor is faulty. A.Don’t overfill baskets. B.Calibrate thermostat. See pages 9-10 - calibration. C. Replace elemen...

  • Page 16: VI Parts List

    Vi parts list 14 item # description qty part # 1 indicating light, amber, power on 1 031624 2 toggle switch– main on-off 2 004499 3 indicating light, green, thermostat heating 2 010682 4 indicating light, water filling 1 009256 5 manual water fill button 1 004304 nut with boot 1 009389 6 digital tim...

  • Page 17

    15 parts list for custom pasta system ™ item description models part # 14 18 20 24 1 heating element 220v 6500w 14" only 018668 2 1 heating element 220v 6000w 18" & 20" only 004353 3 3 1 heating element 220v 6000w 24” only 004355 4 (see detail - quantities are per element ) b. Washer flat #10 059502...

  • Page 18: Vii Wiring Diagrams

    16 vii wiring diagrams 14" electric pasta 2-thermostat wiring diagram (without timers) (2).

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    14" electric pasta with digital timers wiring diagram 17.

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    18 14" electric pasta with 138 timers wiring diagram (pre-2000 series) black dial timer (not digital).

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    19 14” electric pasta with basket-lift and digital timers wiring diagram.

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    20 18" & 20" electric pasta with 138 timers wiring diagram (pre-2000 series) black dial timer (not digital).

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    21 18" electric pasta 2-thermostat wiring diagram (without timers).

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    22 24” electric pasta with digital timers wiring diagram.

  • Page 25: Arranty

    L imited w arranty keating of chicago, inc. ("keating”) warrants to the original purchaser . ("customer"), all new keating fryers, filter systems, griddles, keep krisp®, custom pasta systems, t op-side™ cookers, computer t imers, fryer & pasta v essels, and keating replacement parts ("pro ducts") in...

  • Page 26

    Keating limited warranty card please complete and mail at once–warranty is not in effect until card is returned. Warranty card is also available to complete on line at your convenience. Company: _________________________________________________________________________________________________________...