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  4. Custom Pasta Gas System 0107
  5. Service Manual

Keating Of Chicago Custom Pasta Gas System 0107 Service Manual

Manual is about: Keating Of Chicago Inc. Custom Pasta Gas System Service Manual

Summary of Custom Pasta Gas System 0107

  • Page 1

    Custom pasta ™ system gas service manual keep this manual for training new personnel 1-800-keating www.Keatingofchicago.Com on off 1 0 0 ° 2 2 0 ° of f 2 0 0 ° 12 0° 140 ° 160 ° 18 0° 1 0 0 ° 2 2 0 ° of f 2 0 0 ° 12 0° 140 ° 160 ° 18 0° pilot to lite 30 sec. Hold must be on for pilot off on main pow...

  • Page 2: Post This Label In A

    I this operating, installation, and service manual should be given to the user. The operator of the pasta system should be familiar with the functions and operation of the cooker. This manual must be kept in a prominent, easily reachable location near the pasta system. Post this label in a prominent...

  • Page 3: Table of Contents

    Table of contents section i introduction general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 standard features . . . . . . . . . . . . . . . . . . . . . . . . . .1 model variations . . . . . . . . . . . . . . . . . . . . . . . . . . .1 safety precautions . . . . . . . . . . ...

  • Page 4: I Introduction

    I introduction general keating pasta gas systems are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated in keating pasta gas systems. Standard features l highly polished stainless steel vessel l highly polished stainl...

  • Page 5: Warning

    L you must maintain this appliance free and clear from combustibles. L you must maintain the following minimum clearances from combustible and noncombustible construction: l adequate clearance for servicing and proper operation must be maintained. Your pasta system is designed to be serviced from th...

  • Page 6: II Installation

    If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or in fuel combustion which can cause death or serious illness and which are known to the state of california to cause cancer, birth defects or other repr...

  • Page 7: Warning

    4 figure 2-1 restraining devices on pasta system installations with casters, casters and jam nuts must be completely tightened. Adequate means must also be provided to limit the movement of the appliance without depending on the connector, the quick-disconnect device or its associated piping to limi...

  • Page 8: Warning

    5 a 3 / 4 " ips manual gas valve is shipped with each single pasta system for field installation. Batteries have a factory installed manual gas valve for each pasta system. The required gas pressure for proper operation of each pasta system is 4" water column (wc) for natural gas and 10” water colum...

  • Page 9: III Operating

    6 constructional changes to the area where the pasta system is installed shall not affect the air supply to the pasta system. The installation, start-up and changes required when changing from one gas type to another can be performed only by a certified professional. The pasta system is intended onl...

  • Page 10: Warning

    2. Turn “on” main power on/off switch (located between the amber and green indicating lights). 3. Light the constant pilot (located next to left burner as you face it). If your pasta system has an optional spark ignitor, omit this step. 4. Activate pilot light momentary switch (let top corner) and h...

  • Page 11: Warning

    1. Turn off pasta system and open the door. Figure 3-3 drain, drain valve and overflow tubing 2. Slowly turn handle. The drain valve will be completely open after 1 / 4 turn. Cleaning when cleaning and boiling out your pasta system, use white vinegar and keating klenzer to keep your pasta system in ...

  • Page 12: IV Maintenance

    B. How to program the “keating” electronic timer l the keating electronic timer is programmable to four different timer ranges with two different alarm modes for each time range. L the timers are shipped from the factory preset to program 5: minutes : seconds (00:01 to 59:59) with continuous alarm l...

  • Page 13: Caution

    10 preventive maintenance preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your pasta system working efficiently. Proper care and servicing will lead to years of quality performance. ¥ ¥note:...

  • Page 14: V Service Diagnosis

    In the tube on the right side of the overflow deck. The upper sensor controls the water level and the lower sensor controls the low water safety shut-off system. Once the water on/off switch is turned on, the blue light will come on and start to fill until the water level reaches the upper sensor. T...

  • Page 15

    12 problem probable cause solution constant pilot won’t light. A.Gas isn't turned on. B.Clogged constant pilot tubing. C.Constant pilot valve isn't turned on. A.Turn manual gas valve on. If using flexible connector with quick disconnect, make sure quick disconnect is completely engaged. B.Turn custo...

  • Page 16

    13 problem probable cause solution flames come out front. A.Burners misaligned. B.Exhaust problems. C.Radiants have slipped forward. D.Flue blockage. A.Adjust position of burners. B.Install deflector to block down draft. Install or adjust flue restrictors. If problem persists, contact your hvac repr...

  • Page 17

    14 problem solutions (follow sequentially) water always filling. A.Clean sensors thoroughly with brush and vinegar. B.Adjust the sensitivity of the b board (for the top sensor) fully clockwise. C.If filling persists, ground out the top sensor (if filling stops, replace sensor – part #010212). D.If f...

  • Page 18

    15 replacement of a and b boards 1. Locate the wiring diagram. It will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5. Reconnect the wires. 6. Adjust sensitivity. 7. Close the b...

  • Page 19: Vii Parts Lists

    16 custom pasta ™ system control panel with digital timers vii parts lists ordering parts parts may be ordered by part number by calling keating at 1-800-keating or your service company. You may also order online at the keating parts store, www.Keatingofchicago.Com. Refer to the keating custom pasta...

  • Page 20

    17 item description quantity part number 1 toggle switch - pilot on 1 004507 2 indicating light, amber - pilot on 1 031624 3 toggle switch – main on-off 1 004501 4 indicating light, green - secondary burner on 1 009375 5 unused 3 ------ 6 digital timer(s) 2 056921 7 thermostat 2 031466 8 dial plate ...

  • Page 21

    18 gas pasta system assembly i item description models part# 14 18 20 24 1 gas valve, 120v all natural gas 004269 1 1 1 1 lp 008123 1 1 1 1 2 runner pilot tube see below 1 1 1 1 3 constant pilot assembly all (1.8"x28") 004259 1 1 1 1 4 constant pilot valve all 004266 1 1 1 1 5 runner pilot gas cock ...

  • Page 22

    19 item description models part# 14 18 20 24 22 radiant, 2 - fins all 000041 3 4 4 5 23 burner 008264 2 2 2 3 burner cm 004088 2 24 secondary burner all 004088 1 2 2 2 25 secondary gas solenoid all 037033 1 2 2 2 26 pasta vessel call 1-800-keating 1 1 1 1 27 water level sensors all 010212 2 2 2 2 28...

  • Page 23

    20 pasta system wiring diagram.

  • Page 24

    21 gas pasta system with basket-lift wiring diagram.

  • Page 25

    L i m i t e d w a r r a n t y k e a ti n g o f c h ic a g o , in c . ( "k e a ti n g ” ) w a rr a n ts t o t h e o ri g in a l p u rc h a se r. ( "c u st o m e r" ) , a ll n e w k e a ti n g f ry e rs , f il te r s y st e m s, g ri d d le s, k e e p k ri sp ® , c u st o m p a st a s y st e m s, t o ...

  • Page 26

    Keating limited warranty card please complete and mail at once–warranty is not in effect until card is returned company: ____________________________________________________________________________________________________ address: _____________________________________________________________________...