Keating Of Chicago GAS FRYER User Manual

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Summary of GAS FRYER

  • Page 1

    1-800-keating www.Keatingofchicago.Com users manual instant recovery ® gas fryer series 2009 read and save this manual for future reference. Keep this manual for training new personnel. Important safety instructions . . . . . . . . . . . . . . . . I introduction . . . . . . . . . . . . . . . . . . ....

  • Page 2: Post This Label In A

    I warning improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. For your safety do not store or use gasoline or other fl...

  • Page 3: Introduction

    Introduction instructions in this manual should be read thoroughly before attempting to operate this keating gas fryer. All installation and service on keating equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating information for...

  • Page 4

    Operation. Air for combustion enters the fryer from the bottom of the cabinet and the bottom of the control panel. Do not block bottom of keating instant recovery ® gas fryer cabinet. Do not obstruct flue. Your keating instant recovery ® gas fryer is designed to be serviced from the front. Minimum c...

  • Page 5: Placing Keating Gas

    3 flexible gas connectors and quick disconnect devices for an appliance equipped with casters: the installation shall be made with a connector that complies with the standard for connectors for movable gas appliances, ansi z21.69 or the standard for connectors for moveable gas appliances, can/cga-6....

  • Page 6

    4 filling note: before filling the fryer make certain the fryer vessel is sanitized, dry and the drain valve is completely closed. Note: solid shortening can not be used in a keating model aa gas fryer. If solid shortening is used, it should be melted prior to filling the fryer vessel. Damage done b...

  • Page 7

    5 series 2000 bb models operating instructions bb control panel – series 2000 start-up procedure warning: do not start fryer without first filling fry pot. Step 1. Set "melt-idle-fry" switch to "idle" position and thermostat to the "off" position. Step 2. Turn "main power" switch to the "on" positio...

  • Page 8

    6 series 2000 ts models operating instructions ts control panel – series 2000 start-up procedure warning: do not start fryer without first filling fry pot. Step 1. Set "melt-idle-fry" switch to "idle" position and thermostat to the "off" position. Step 2. Turn "main power" switch to "on" position. I...

  • Page 9

    7 select "melt" with solid shortening until liquid shortening is 1" from full mark then switch to the "fry" position after packing shortening around burner tubes. Shutdown procedure step 1. Set thermostat to the "off" position. Step 2. Turn "main power" switch to the "off" position. Its green light ...

  • Page 10

    Operation of this fryer should be limited to personnel who have been thoroughly trained in operating procedures. Care should be taken when lowering baskets into fryer to prevent splashing hot oil from fryer vessel. If your fryer has timers, push the “t1,” “t2” or “t3” button on the digital timer(s)....

  • Page 11

    9 1. Operator should be outfitted with proper attire including: •oil and heat resistant gloves •oil and heat resistant apron •safety goggles •oil and heat resistant footwear 2. Turn off the fryer and open the door. 3. Put suitable container under drain valve. 4. Drain oil from fryer by slowly turnin...

  • Page 12

    Safe & easy filter (side view) a keating fryer or filter should be drained only under the supervision of properly trained personnel. When discarding oil, a covered receptacle approved for use with hot oil should be used. Use of a non-approved receptacle or method of draining the oil could jeopardize...

  • Page 13: Operator Self Help

    11 operator self help before calling for service, review this list. It may save you both time and expense. This list includes common occurrences that are not the result of defective workmanship or materials in this appliance. Note: for a fryer with a central filter or safe & easy ® filter always che...

  • Page 14: Warranty Repairs

    Thermostat bulb positioning 10×11, 18 & larger fryer gas do not adjust thermostat set screw - it voids any warranty on part warranty repairs keating's warranty begins with the date of installation. In the event that your fryer, under warranty, needs repairs other than routine cleaning, you are requi...

  • Page 15: Service Diagnosis

    13 problem probable cause solution constant pilot won’t light. A. Gas isn’t turned on. B. Clogged constant pilot tubing. C. Constant pilot valve isn’t turned on. A. Turn manual gas valve on. If using flexible connector with quick disconnect, make sure quick disconnect is completely engaged. B. Turn ...

  • Page 16: Troubleshooting Chart

    Burners will not light. A. Gas valve knob in incorrect position (aa & cmg models). B. Switch not set to fry (bb & ts models). C. Thermostat is faulty. D. Fry/off/melt switch (bb & ts models) or on/off switch (aa & cmg models) is faulty. E. Faulty gas valve. A. Rotate gas valve knob to on. Turn power...

  • Page 17: Troubleshooting Chart

    Troubleshooting chart (continued) flames come out top of flue. A. Excessive gas supply or pressure. B. Collapsed burner radiants. C. Exhaust problems. A. Adjust pressure, change burner orifices or install in-line regulator. B. Replace radiants. C. Install or adjust flue restrictors. If problem persi...

  • Page 18: Parts List

    Parts list ordering parts parts may be ordered by part number by calling keating at 1-800-keating or your local service company. You may also order online at keating’s part store, www.Keatingofchicago.Com. Refer to the limited warranty in this manual for complete service and ordering information. Th...

  • Page 19: Gas Fryer Assembly

    17 gas fryer assembly top & side views front view door catch, magnet (series 2000 to 11/2001) top & side views front view door catch, magnet (series 2001 to current) item # 22.

  • Page 20: Series 2000 - 2005

    18 series 2000 - 2005 runner pilot assembly (spark ignition models - see page 27).

  • Page 21: Series 2005-2009

    19 series 2005-2009 runner pilot assembly (spark ignition models - see page 27) 2 3 10 6 locknut 6 7 8 14 3 6 10 locknut 6 7 8 14 2 3 10 10 locknut 6 7 8 14 12 12 14 8 7 6 locknut 11 to gas valve to gas valve 10 10 locknut locknut 3 6 6 7 7 8 11 14 8 10 10 6 11 14 9 3 14 14 11 locknut 6 7 8 models: ...

  • Page 22: Parts List

    Control panel aa & cm gas – series 2006 c t o 250 275 350 h r b i l a s e t a i d f i t l a 375 300 325 off on power qty. Description p/n a 1 thermostat dial plate 250º-375°f058037 b 1 thermostat knob 004163 c 1 gas fryer thermostat 14aa & 14cm 023145 10×11, 18 & larger 035553 d 1 switch rocker whit...

  • Page 23

    J g h d a b, c control panel bb gas – series 2000 control panel front back panel 21 qty. Description p/n a 1 thermostat dial plate 250°-375ºf 058037 b 1 thermostat knob 004163 c 1 gas fryer thermostat 14” bb, ts, ifm, cpu 035574 10x11, 18” and larger 035575 d 1 switch melt-idle-fry 032829 e 1 high l...

  • Page 24

    22 c t o 250 275 350 h r b i l a s e t a i d f i t l a 3 75 300 325 fry off on on power power melt control panel bb spark ignition - series 2006 control panel front back panel - rear drain unit qty. Description p/n a 1 thermostat dial plate 250°-375ºf 058037 b 1 thermostat knob 004163 c 1 gas fryer ...

  • Page 25

    23 control panel ts gas - series 2000 qty. Description p/n a 1 thermostat dial plate 250°f 058037 b 1 thermostat knob 004163 c 1 gas fryer thermostat 14” bb, ts, ifm, cpu 035574 10x11, 18” & larger 035575 d 1 switch rocker white 058328 e 2 digital timer 24v 056921 f 1 switch melt-idle-fry 032829 g 1...

  • Page 26

    Qty. Description p/n a 1 switch toggle power 059141 b 1 light indicating round - clear 057863 c 1 switch toggle pilot 059142 d 1 light indicating round - amber 056588 e 1 switch toggle melt - fry 059143 f 1 light indicating round - green 056587 g 1 light indicating round - red 057861 h 2 timer digit...

  • Page 27

    25 control panel ts spark ignition - series 2007 for 34 x 24 model, series 2009 for all other models qty. Description p/n a 1 switch toggle power 059141 b 1 indicating light clear 057863 c 1 switch toggle melt-fry 059143 d 1 indicating light green 056587 e 1 indicating light red 057861 f 2 digital t...

  • Page 28

    26 cpu control panel series 2007 cpu control panel series 2010 control panel front control panel front a b c d e back panel - front drain unit back panel - front drain unit i f g h j back panel - rear drain unit back panel - rear drain unit f j k o l m i n qty. Description p/n a 1 switch rocker whit...

  • Page 29

    Design valid approx. Sept. 2004 - current qty. Description p/n a 1 spark ignition electrode 030253 b 1 runner pilot tube 10×11 021656 14” 028828 18” 021658 20” 021730 24” 037623 34×24 c* 1 spark ignition module 058439 *not shown a b 27 spark ignition design variations design valid approx. Feb. 2002-...

  • Page 30

    28 description qty part # 1 transformer 120/208/240/480v 1 056036 2 circuit breaker 3a/250v 1 053338 3 relay dpdt 24v ac 2 030844 4 rectifier 1 018321 5 power cord 1 021289 6 connection 3 circuits plug 1 032210 7 connector 2 circuit cap 2 032207 8 cover for circuit breaker 1 054664 9 push rod 1 0180...

  • Page 31

    29 description qty part # 1 transformer stepdown 24vac 100va 1 058359 2 relay dpdt 24vac 2 030844 relay dpdt 24vac (cpu model) 2 017673 3 rectifier 24vdc 1 018321 4 bushing strain relief 5 / 8 ” hole 2 000470 5 bushing strain relief 3 / 4 ” hole 1 033800 *circuit breaker is located under the control...

  • Page 32

    30 electrical box assembly gas fryer (ts and bb only) 2000 series qty. Description p/n a 1 transformer 120v/240v to 24v 024032 b 1 2 pin connector 032207 c 1 9 pin connector 028303 d 1 fat melt 24v 037470 d a c b.

  • Page 33

    31 cm & aa 2000 electrical assembly front drain see inside fryer door for current wiring diagrams component codes: p – power switch th – thermostat hl – high limit aa 2007 electrical assembly with safe & easy ® filter.

  • Page 34

    32 bb 2000 electrical assembly aa 2010 electrical assembly front drain.

  • Page 35

    33 bb 2006 electrical assembly electrical assembly not shown to scale bb 2000 electrical assembly with safe & easy ® filter.

  • Page 36

    34 bb 2006 electrical assembly with safe & easy ® filter 34 x 24 bb 2007 electrical assembly front drain.

  • Page 37

    35 34 x 24 bb 2008 electrical assembly with safe & easy ® filter 34 x 24 bb 2007 electrical assembly with safe & easy ® filter.

  • Page 38

    36 electrical assembly not shown to scale ts 2000 electrical assembly bb 2006 spark ignition with safe & easy ® filter.

  • Page 39

    37 ts 2007 electrical assembly front drain ts 2000 electrical assembly with safe & easy ® filter.

  • Page 40

    38 ts 2007 electrical assembly basket lift front drain ts 2007 electrical assembly with safe & easy ® filter.

  • Page 41

    39 ts 2007 electrical assembly spark ignition front drain ts 2009 electrical assembly basket lift front drain.

  • Page 42

    40 ts 2007 electrical assembly spark ignition with safe & easy ® filter ts 2009 electrical assembly basket lift front drain.

  • Page 43

    41 34 x 24 ts 2007 electrical assembly front drain 34 x 24 ts 2007 electrical assembly front drain.

  • Page 44

    42 34 x 24 ts 2007 electrical assembly with safe & easy ® filter 34 x 24 ts 2008 and all ts models 2009 electrical assembly front drain.

  • Page 45

    43 34 x 24 ts 2007 and all ts models 2009 electrical assembly spark ignition with safe & easy ® filter 34 x 24 ts 2008 and all ts models 2009 electrical assembly with safe & easy ® filter.

  • Page 46

    44 cpu 2007 electrical assembly with safe & easy ® filter cpu 2007 electrical assembly front drain.

  • Page 47

    45 cpu 2007 electrical assembly spark ignition with safe & easy ® filter cpu 2007 electrical assembly spark ignition front drain.

  • Page 48

    46 basket lift electrical assembly non-cpu models series 2007 basket lift electrical assembly pre 2007 (all fryers).

  • Page 49

    47 basket lift electrical assembly with cpu models series 2007.

  • Page 52

    Keating limited warranty card please complete and mail at once–warranty is not in effect until card is returned. Warranty card is also available to complete on line at your convenience. Company: _________________________________________________________________________________________________________...