Keating Of Chicago SERIES 2000 Manual

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SERIES 2000 FRYER MANUAL

“Serving Those Who Serve The Very Best”

INCREDIBLE FRYING MACHINE™

READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE

Record the Model No. and Serial No. of this Incredible Frying Machine® in the space provided below.

Serial No. __________________________

Model No. __________________________

Keep these numbers for future reference

IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service

be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial fryers

are intended for other than household use.

715 S. 25th AVENUE l BELLWOOD, ILLINOIS l 60104 l 1-800-KEATING

www.keatingofchicago.com

CONTENTS:

This Owner’s Guide provides specific operating instructions for your model. Use the Incredible Frying Machine™

only as instructed in this Service Guide.

Versión en español

Si desea obtener usa copia en español de estes Manual del Usuario, sirvase escribir la dirección que se incluye

a continuadión.

SECTION IV MAINTENANCE

Warranty Repairs............................................................................8

Preventive Maintenance ................................................................8

Oil Breakdown................................................................................8

Thermostat Calibration ..................................................................8

Thermostat Bulb Positioning ..........................................................8

SECTION V SERVICE DIAGNOSIS

Removal/Replacement of Grease Filter ........................................9

Flame Adjustment ........................................................................10

SECTION VI SERVICE

Trouble Shooting Charts ..........................................................11-12

SECTION VII PARTS LIST

Ordering Parts ..............................................................................13

Warning and Operating Plates ....................................................13

IFM Gas Fryer Parts List ..............................................................13

IFM Gas Fryer Assembly I............................................................14

IFM Gas Fryer Assembly II ..........................................................15

IFM Control Panel Parts List ........................................................16

IFM Burner Assembly Parts List ..................................................17

IFM Blower/Spark Module Cabinet Parts List ..............................18

SECTION VIII WIRING DIAGRAMS

14IFM Wiring and Ladder Diagrams ......................................19-20

Warranty

SECTION I INTRODUCTION

General ..........................................................................................1

Standard Features..........................................................................1

Standard Accessories ....................................................................1

Options ..........................................................................................1

Ratings ..........................................................................................1

Model Variations ............................................................................1

Safety Precautions ......................................................................1-2

SECTION II INSTALLATION

Damage During Shipment ..............................................................3

Installation ......................................................................................3

Leveling ..........................................................................................3

Restraining Devices ......................................................................3

Gas Connection..............................................................................4

Electrical Connection......................................................................4

Gas Leak Testing ........................................................................4-5

SECTION III OPERATING THE FRYER

Filling ..............................................................................................5

Lighting ..........................................................................................5

Cooking ..........................................................................................6

Shutdown ........................................................................................6

Draining ..........................................................................................6

Cleaning and Boil-Out ................................................................6-7

Electronic Timers ........................................................................7-8

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Summary of SERIES 2000

Page 1
Series 2000 fryer manual “serving those who serve the very best” ® incredible frying machine™ read and save this manual for future reference record the model no. And serial no. Of this incredible frying machine® in the space provided below. Serial no. __________________________ model no. ___________...
Page 2: Post This Label In A
I post this label in a prominent location on your unit important in the event a gas odor is detected, shut down units at main shut off valve and contact the local gas company or gas supplier for service. For your safety do not store or use gasoline or other flammable vapors or liquids in the vicinit...
Page 3: I Introduction
1 i introduction general keating incredible frying machine (ifm) are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated in keating incredible frying machine (ifm). Standard features • highly polished stainless steel f...
Page 4: Warning
2 • your ventilation hood, when installed, must conform to the current ansi/nfpa 96 standard (latest edition). • no frame or restriction shall be constructed around the fryer that will restrict air movement into the fryer’s combustion area (through the grease filter underneath the fryer) or prevent ...
Page 5: II Installation
3 ii installation this fryer must be installed, inspected, calibrated and serviced by qualified and/or certified and/or licensed service personnel – you may void your keating warranty if installation is not completed per local, national and keating specifications. Contact your dealer for assistance....
Page 6: Caution
4 the connector, as specified in the appliance manufacturer’s instructions. Installation the installer is responsible for attaching the tipping restraint. Electrical connection the keating ifm, when installed, must be electrically grounded in accordance with local codes, or in the absence of local c...
Page 7: Warning
5 3. Have your plumber or gas company check for leaks with a soap solution. (never check with an open flame!) figure 2-4 ifm control panel note: it is estimated that half of all service calls made on keating incredible frying machine (ifm) result from an inadequate gas supply. During installation, h...
Page 8: Warning
6 is set, the following occurs: a. Blower will start and blower indicating light will come on. B. After a preset ten second delay, the gas valve will open and the burner indicating light will come on. For your safety, the fryer is equipped with a “proof of air flow” control. If the blower fails, the...
Page 9: Warning
7 3. Put suitable container under drain valve (for safe & easy models, slide filter onto rails inside of fryer of fryer or filter cabinet). 4. • front drain: drain oil from fryer by slowly turning handle. The drain will be completely open after 1/4 turn. • rear drain: pull black knob forward slowly....
Page 10: IV Maintenance
8 electronic timers step 1 make certain power to the timer has been off for at least 30 seconds. Then press and hold down the up arrow button while turning the rocker power switch to the on position. The timer will turn on and the display will now be indicating or the beeper will beep 4 times. If st...
Page 11: Caution
9 figure 4-1 dial plate with knob removed note: locate thermometer in same position for every calibration. 4. If calibration of fryer is found to be less than 25°f off, simply loosen the four retaining screws holding the dial plate in place. Reset the dial plate to match the thermometer reading. If ...
Page 12: V Service
10 v service warning all hi-limit controls are preset at the factory for a specific temperature. Do not attempt to change the setting of the hi-limit. If the hi-limit fails to shut off between 425°f and 450°f during testing, it must be replaced. Flame adjustment a. Gas pressure 1. At gas valve, remo...
Page 13: VI Service Diagnosis
11 vi service diagnosis a properly adjusted keating incredible frying machine (ifm), with no load, will cycle “on” approximately every 2- 1/2 to 3 minutes. Each cycle will last 15 to 25 seconds, ensuring that the temperature setting is held within a narrow band. L every keating incredible frying mac...
Page 14
12 problem probable cause solution burner light does not l check for spark at each burner. Come on. If no spark at either burner: a. Purge time delay relay is faulty a. Replace purge time delay relay. (if it has no output voltage.) b. Spark module is faulty. B. Replace spark module. L check for spar...
Page 15
13 problem probable cause solution oil in fryer vessel smokes. A. Oil has begun to breakdown. A. Replace oil. B. High carbon content in oil. B. Filter oil completely, replace if necessary. C. Dirty fryer vessel. C boil-out fryer. See page 7 – cleaning and boil-out. D. Inferior grade of oil. D. Check...
Page 16: Vii Parts Lists
14 vii parts lists ordering parts parts may be ordered by part number by calling your local service company or keating at 1-800-keating. Refer to the keating incredible frying machine™ limited warranty for complete service and ordering information. The model/serial plate is located on the inside of ...
Page 17: Safe & Easy Ready
15 oil return piping assembly (enlarged view) front view side view 3 2 1 8 9* 4 5 10 7 6 15 16 17 18 13 14 burner & electrode assembly see detail on page 19 12 11 * not shown see page 17 & 18 for control panel parts list. Incredible frying machine™ gas fryer safe & easy ready (corresponds with parts...
Page 18
16 incredible frying machine (ifm) gas fryer assembly front drain ii (for reference only) high limit thermostat burner assembly (see page 17) insulation.
Page 19
17 item description qty part number 1 power switch with green light 1 032242 2 indicating light blue 1 015120 3 indicating light amber 1 021254 4 indicating light green 1 021255 5 indicating light red 1 021209 6 high limit test switch (momentary) 1 015384 7 spark ignition module 2 055998 8 relay dpd...
Page 20
18 item description qty part number 1 power switch with green light 1 032242 2 indicating light blue 1 015120 3 indicating light amber 1 021254 4 indicating light green 1 021255 5 indicating light red 1 021209 6 high limit test switch (momentary) 1 015384 7 spark ignition module 2 030858 8 relay dpd...
Page 21
19 figure 7-2 ifm burner assembly (right side shown) item description qty part number 1 burner replacement kit 1 016506 (burner with items 5 & 6) 2 spark electrode replacement kit 1 natural gas 052562 lp gas 052908 3 observation window assembly lens 016101 cover 1 015905 4 burner outer plate & elbow...
Page 22: Viii Wiring Diagrams
20 viii wiring diagrams 14 ifm – 120v connection diagram – no timers, safe & easy ready control panel insert control panel back.
Page 23: Viii Wiring Diagrams
21 control panel insert control panel back viii wiring diagrams 14 ifm – 120v connection diagram – timers, safe & easy ready.
Page 25
Service information if you have a service related question call 1-800-keating. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. Keating of chicago, inc. 715 south 25th avenue bellwood, illinois ...