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  5. Installation, Operation And Maintenance Manual

KEER ECLIPSE CLASSIC AIR Installation, Operation And Maintenance Manual

Manual is about: HIGH EFFICIENCY OIL-FIRED FURNACE

Summary of ECLIPSE CLASSIC AIR

  • Page 1

    Eclipse high efficiency oil-fired furnace max evo classic air installation, operation and maintenance manual installations must meet all local and federal codes that may differ from this manual please read this complete manual before beginning installation. These instructions must be kept with the f...

  • Page 2

    Eclipse – installation/operation manual eclipse jan-10 1 table of contents 1.0 homeowner information 3 1.1 introduction 3 1.2 air filters 3 1.3 regular maintenance 3 1.4 warnings 3 1.5 direct vent 3 1.6 shutting furnace down 3 1.7 restarting furnace 4 2.0 installation 4 2.1 important 4 2.2 caution 4...

  • Page 3

    Eclipse – installation/operation manual eclipse jan-10 2 9.0 appendix figure – 1 burner insertion figure – 2 blower removal figure – 3 tank & piping figure – 4 classic air wiring diagram figure – 5 evo wiring diagram figure – 6 max (9300i) diagram figure – 7 front breech dimensions figure – 8 rear b...

  • Page 4

    Eclipse – installation/operation manual eclipse jan-10 3 1.0 homeowner information 1.1 introduction please read and understand this manual before installing, operating or maintaining the furnace. To ensure you have a clear understanding of the operating procedures of the appliance please take the ti...

  • Page 5

    Eclipse – installation/operation manual eclipse jan-10 4 1.7 restarting furnace follow this procedure before restarting a unit that has been shut down for an extended period of time. Inspection have the furnace/system serviced and inspected by a qualified technician. Fuel turn on fuel supply and che...

  • Page 6

    Eclipse – installation/operation manual eclipse jan-10 5 2.4 field convertible breech the eclipse is designed to have a field reversible breech. The breech is reversible from front to rear (or vice versa) by switching the breech pipe and cover plate. The eclipse conversion kit is available at your k...

  • Page 7

    Eclipse – installation/operation manual eclipse jan-10 6 add-on any furnace can only have one additional appliance added to the ductwork. Other items which do not drastically reduce the air flow are allowed. 2.6 max/evo ac/auxiliary sensor installation mandatory for max series furnaces when equipped...

  • Page 8

    Eclipse – installation/operation manual eclipse jan-10 7 with the ac/auxiliary sensor properly connected, on a call for air conditioning there is a 15 second time delay for the blower to come on slowly and the blower speed will modulate according to the plenum temperature. 2.7 assemble & install bur...

  • Page 9

    Eclipse – installation/operation manual eclipse jan-10 8 2.9 set burner for efficient operation set end cone use turbulator settings in section 3.0 burner specifications and operating decal as a guide to set turbulator, particularly for nozzle changes. Pump pressure refer to section 3.0 burner speci...

  • Page 10

    Eclipse – installation/operation manual eclipse jan-10 9 2.11 air conditioning an air conditioning coil may be installed on the supply side only. Coils installed on the return side will cause condensation on the heat exchanger; this will shorten the heat exchanger life and may cause products of comb...

  • Page 11

    Eclipse – installation/operation manual eclipse jan-10 10 2.15 fan control classic air fan control limit 200°f – factory set fan on 130°f fan off 100°f max/evo fan control standard mode evo only high limit 180°f (resets at 120°f) fan on (heat) 130°f fan off (heat) 90°f fan on (cool) 15-second delay ...

  • Page 12

    Eclipse – installation/operation manual eclipse jan-10 11 2.17 max blower operation the max furnace has an advanced control that performs all of the safety and control functions. There are two temperature sensors. One comes installed in the furnace and the ac/auxiliary temperature sensor is installe...

  • Page 13

    Eclipse – installation/operation manual eclipse jan-10 12 3.0 burner specifications classic air model burner input nozzle pump (psi) air setting turbulator output heating cfm@ blower speed usgph l/h btu/h btu/h kw 0.2"wc 0.5"wc 0.2"wc 0.5"wc kmr(f)-e1-0095-03 riello 40 f3 0.61 2.32 85,400 0.50 60w 1...

  • Page 14

    Eclipse – installation/operation manual eclipse jan-10 13 4.0 oil tank & piping tank installation must conform to local requirements. Install according to the applicable code. Minimize number of connections in suction line and make all connections as tight as possible. Use a pipe joint compound suit...

  • Page 15

    Eclipse – installation/operation manual eclipse jan-10 14 6.0 general specifications clearance to combustibles top 1” (25 mm) front 24” (610 mm) rear 24” (610 mm) side – non access 2” (51 mm) side – access 24” (610 mm) flue pipe 9” (229 mm) floor non-combustible draft pressure breech draft pressure ...

  • Page 16

    Eclipse – installation/operation manual eclipse jan-10 15 plenum dimensions cold air return 18 x 20 3/4” (457 x 527 mm) hot air supply 18 x 21 3/4” (457 x 552 mm) plenum spacing 1 3/8” (35 mm) a/c coil location minimum height above the heat exchanger 10” (254 mm) see a/c coil manufactures requiremen...

  • Page 17

    Eclipse – installation/operation manual eclipse jan-10 16 8.0 trouble shooting guide unless otherwise specified, the following applies to all units. Furnace will not start tripped blocked vent switch clear vent, reset switch. Tripped breaker determine cause, reset breaker. Blown fuse replace fuse. N...

  • Page 18

    Eclipse – installation/operation manual eclipse jan-10 17 warm air registers blowing too hot blower running slow speed blower up (classic air). Return air restricted open up return air ductwork to ensure adequate airflow. Nozzle too large lower nozzle size to suit ductwork. Noisy operation loose blo...

  • Page 19

    Eclipse – installation/operation manual eclipse jan-10 18 specifications are subject to change without notice. For most recent updates please visit www.Kerrenergysystems.Com. The following form must be completed for the warranty to be valid. Installed by: address: telephone: date: start up test resu...

  • Page 29: Table - 1

    Order no. Item no. Part description k00-cb-0103-00 kmf-1 smoke pipe collar kmf-cb-0035-00 kmf-2 cabinet cleanout cover k00-cb-0101-00 kmf-3 classic wiring box cover k00-cb-0102-00 kmf-4 classic wiring box km0-cb-0400-00 kmf-5 classic front panel assembly kmf-he-0006-00 kmf-6 heat exchanger assembly ...

  • Page 30: Table - 2

    Order no. Item no. Part description k00-cb-1030-00 kmf evo-1 smoke pipe collar kmf-cb-0035-00 kmf evo-2 cabinet cleanout cover k00-cb-0101-00 kmf evo-3 evo wiring box cover k00-cb-0102-00 kmf evo-4 evo wiring box km0-cb-0401-00 kmf evo-5 evo front panel assembly kmf-he-0006-00 kmf evo-6 heat exchang...

  • Page 31: Table - 3

    Order no. Item no. Part description k00-cb-1030-00 kmf max-1 smoke pipe collar kmf-cb-0035-00 kmf max-2 cabinet cleanout cover k00-cb-0101-00 kmf max-3 max wiring box cover k00-cb-0102-00 kmf max-4 max wiring box km0-cb-0402-00 kmf max-5 max front panel assembly kmf-he-0006-00 kmf max-6 heat exchang...

  • Page 32: Table - 4

    Order no. Item no. Part description kmr-cb-0035-00 kmr-1 cabinet cleanout cover k00-cb-0101-00 kmr-2 classic wiring box cover k00-cb-0102-00 kmr-3 classic wiring box km0-cb-0400-00 kmr-4 classic front panel assembly kmr-he-0005-00 kmr-5 heat exchanger assembly km0-cb-0040-00 kmr-6a side panel assemb...

  • Page 33: Table - 5

    Order no. Item no. Part description kmr-cb-0035-00 kmr evo-1 cabinet cleanout cover - no hole k00-cb-0101-00 kmr evo-2 evo wiring box cover k00-cb-0102-00 kmr evo-3 evo wiring box km0-cb-0401-00 kmr evo-4 evo front panel assembly kmr-he-0005-00 kmr evo-5 heat exchanger assembly km0-cb-0040-00 kmr ev...

  • Page 34: Table - 6

    Order no. Item no. Part description kmr-cb-0035-00 kmr max-1 cabinet cleanout cover k00-cb-0101-00 kmr max-2 max wiring box cover k00-cb-0102-00 kmr max-3 max wiring box km0-cb-0402-00 kmr max-4 max front panel assembly kmr-he-0005-00 kmr max-5 heat exchanger assembly km0-cb-0040-00 kmr max-6a side ...