Kemppi Kempact Pulse 3000 Operating Manual - Contents

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Summary of Kempact Pulse 3000

  • Page 1

    Kempact pulse 3000 kempactcool 10 en da de es fi fr it nl no pl ru sv operating manual bruksanvisning gebrauchsanweisung manual de instrucciones käyttöohje manuel d’utilisation manuale d’uso gebruiksaanwijzing brugsanvisning instrukcja obsługi Инструкции по эксплуатации bruksanvisning 操作手册 zh.

  • Page 3: Operating Manual

    En operating manual english.

  • Page 4: Contents

    En contents 1. Preface ...................................................................................................................................... 3 1.1 general ...................................................................................................................................

  • Page 5: Preface

    En 1. Preface 1.1 general congratulations on your choice of the kempact pulse™ series power source. Reliable and durable, kemppi products are affordable to maintain, and they increase your work productivity. This user manual contains important information on the use, maintenance, and safety of your ...

  • Page 6: 2.1  Unpacking

    En 2. Before you start using the unit 2.1 unpacking the equipment is packed in durable packages, designed specially for it. Nevertheless, before using the equipment, always make sure it was not damaged during transport. Also check that you have received what you ordered and it is accompanied by the ...

  • Page 7

    En 2.7 duratorque™ 400, 4 wheel wire feed mechanism wire guide tubes ø mm outlet tube middle tube inlet tube ss, al, (fe, mc, fc) plastic 0.6 light grey w007437 w007429 w007293 0.8 – 0.9 white w007438 w007430 w007294 1.0 red w007439 w007431 w007295 1.2 orange w007440 w007432 w007296 1.4 brown w00744...

  • Page 8

    En al, (fc, mc, ss, fe) u-groove 1.0 red w001067 w001068 1.2 orange w001069 w001070 1.6 yellow w001071 w001072 wire feed rolls, metal ø mm lower upper fe, ss, (al, mc, fc) v-groove 0.8 – 0.9 w006074 w006075 1.0 w006076 w006077 1.2 w004754 w004753 1.4 w006078 w006079 fc, mc, (fe) v-groove, knurled 1....

  • Page 9

    En 2.10 automatic wire feed to gun automatic wire feed makes change of wire reel more rapid. In reel change the pressure of feed rolls need not to be released and filler wire goes automatically to correct wire line. • make sure that groove of feed roll matches the diameter of welding wire used. • re...

  • Page 10: 2.13  Shielding Gas

    En 2.13 shielding gas the mig shielding gas consists of carbon dioxide, mixed gases and argon. Shielding gas flow rate is determined by the amount of welding current. The typical flow rate of gas in the welding steel is 8–15 l /min. Parts of gas flow regulator e b d g a f c a. Gas bottle valve b. Pr...

  • Page 11

    En 2.14 cooling unit (kempactcool 10) note! Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of injury, seek for medical advice. Cooling unit kempactcool 10 together with mig-gun of kemppi's pmt-w and mmt-w range enables mig welding with water-cooled gun. The cooling unit i...

  • Page 12: Operation

    En filling the reservoir: fill the reservoir with a 20 – 40 % mixture of etanol and water, or with any other suitable antifreeze. The capacity of the reservoir is 3 litres. 3. Operation 3.1 main switch and signal lights with the switch in the ‘i’ position, the primary and control circuits of the mac...

  • Page 13: 3.3  Panel

    En 3.3 panel 3.3.1 choosing start switch function mig welding by 4-function start switch, mig 4t mig welding by 2 function start switch, mig 2t 3.3.2 choosing the welding method normal mig/mag welding: with a separate wire feed and voltage regulation can be chosen in the 1-mig position. Curve number...

  • Page 14

    En synergic pulse mig welding: through this welding method, based on pulsing the welding current, the filler metal on the workpiece is kept spatter-free. The power source pulse parameters change automatically (synergy) enabling welding power regulation using a single knob. Choose the appropriate syn...

  • Page 15

    En cu-group c1 c1 c1 0,8 mm cusi3 ar c2 c2 c2 0,9 mm cusi3 ar c3 c3 c3 1,0 mm cusi3 ar c4 c4 c4 1,2 mm cusi3 ar c5 c5 c5 0,8 mm cual8 ar c6 c6 c6 0,9 mm cual8 ar c7 c7 c7 1,0 mm cual8 ar c8 c8 c8 1,2 mm cual8 ar fe-group f1 f1 f1 0,8 mm fe ar + 18 % co² f2 f2 f2 0,9 mm fe ar + 18 % co² f3 f3 f3 1,0 ...

  • Page 16

    En 3.3.4 adjustments, display and weld data display for welding current and welding material thickness. Changing can be made using the button behind the display. There is a percentage display (eg. Gas consistency) and seconds display (see timer). The relative length of arc will be displayed when adj...

  • Page 17

    En 3.3.7 remote control gun control, wire feed speed or welding power control is changed using rmt 10. Control of the welding voltage or the length of the welding arc can be adjusted using the potentiometer on the panel. Panel control, adjustments using the potentiometer on the panel. 3.3.8 mig extr...

  • Page 18

    En 3.3.9 use of gas test if you press the gas test button, gas will begin to flow without any starting power source or wire feed. Gas flow can be measured by using an external measuring device. Cut off the gas flow by pressing the same button again, or the gun trigger. If the trigger is not pressed ...

  • Page 19

    En 3.3.12 setup using the setup function, the user can change welding parameters which do not have their own panel functions. These parameters can be set separately for 1-mig and pulse mig. Setup settings are separate for each memory channel. Setup functions on pulse panel parameter name nr display ...

  • Page 20

    En changing parameters by pressing the 2t/4t (setup) selection switch a little longer the machine will enter the setup state. The display will show the set parameter’s runnning number (blinking), its abbreviation and value. Select the parameter number using the “synergic prg” + and - buttons or the ...

  • Page 21: Maintenance

    En thermal overload the thermal overload light is lit, the machine stops and display shows err 5 when temperature control of the machine has detected cooling water overheating. The cooling unit fan cools down the water, and when the light goes out welding can be started again. Water flow signal disp...

  • Page 22: Ordering Numbers

    En 6. Ordering numbers item ordering number kempact pulse 3000 621830002 kempactcool 10 6218600 gh 30 gun holder 6256030 pmt 25 3 m 6252513 pmt 25 4.5 m 6252514 pmt 27 3 m 6252713 pmt 27 4.5 m 6252714 pmt 32 3 m 6253213 pmt 32 4.5 m 6253214 pmt 30w 6253043 pmt 30w 6253044 pmt 35 3 m 6253513 pmt 35 4...

  • Page 23

    En supply current i1max 17 a i 1eff 11 a connection cable ho7rn-f 4g1.5 (5 m) fuse (delayed) 16a duty cycle 40 °c 40% ed 250a /26.5v 60% ed 207a /24v 100% ed 160a /22v welding range 8 – 30v wire feed speed 1 – 18 m/min open circuit voltage 56 v power factor at max. Current 0.69 (250a / 26v) efficien...

  • Page 26

    Kemppi oy kempinkatu 1 pl 13 fi-15801 lahti finland tel +358 3 899 11 telefax +358 3 899 428 export@kemppi.Com www.Kemppi.Com kotimaan myynti: tel +358 3 899 11 telefax +358 3 734 8398 myynti.Fi@kemppi.Com kemppi sverige ab box 717 s-194 27 upplands vÄsby sverige tel +46 8 590 783 00 telefax +46 8 5...