Kemppi Kempact Pulse 3000 Operation Instructions Manual - 1. Preface

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Summary of Kempact Pulse 3000

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    Kempact pulse 3000 kempactcool 10 19101811e 0813 operation instruction • english gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d'utilisation • français.

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    – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy contents 1. Preface....................................................................................................................... 3 1.1. Introduction ........................................................................................

  • Page 3: 1. Preface

    Kempact pulse 3000, kempactcool 10 / 0813 – 3 © kemppi oy 1. Preface 1.1. Introduction congratulations on having purchased a kemppi product. Properly installed and used kemppi products should prove to be productive machines requiring only a small amount of regular maintenance.This manual is designed...

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    – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy spatter and fire safety • welding is always classified as hot work, so pay attention to fire safety regulations during welding and after it. • remember that fire can break out from sparks even several hours after the welding work is completed. ...

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    Kempact pulse 3000, kempactcool 10 / 0813 – © kemppi oy transportation, lifting and suspension • never pull or lift the machine by the welding torch or other cables. Always use the lift points or handles designed for that purpose. • only use a transportation platform designed for the equipment. • tr...

  • Page 6: 2.1. Unpacking

    – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy 2. Before you start using the unit 2.1. Unpacking the equipment is packed in durable packages, designed specially for it. Nevertheless, before using the equipment, always make sure it was not damaged during transport. Also check that you have r...

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    Kempact pulse 3000, kempactcool 10 / 0813 – © kemppi oy 24.8.2005 12:55 1. 2. 2..

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    8 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy 2.6. Installation of welding gun make sure the gun wire conduit and the contact tip match the manufacturer’s recommendations for the type and diameter of wire you use. Too small a conduit may overload the wire feed device and impede the wire ...

  • Page 9: 2.11. Shielding Gas

    Kempact pulse 3000, kempactcool 10 / 0813 – © kemppi oy 2.10. Adjustment of tightness of spool brake brake force can be adjusted through the hole in the spool hub’s locking device of spool hub by screwing the control screw with a screwdriver. Adjust the braking force so that it is sufficient to prev...

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    10 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy 2.12. Cooling unit (kempactcool 10) cooling liquid is injurious! Avoid also contact with skin or eyes. In case of injury, seek for medical advice. Cooling unit kempactcool 10 together with mig-gun of kemppi's pmt-w and mmt-w range enables mi...

  • Page 11: 3. Operation

    Kempact pulse 3000, kempactcool 10 / 0813 – 11 © kemppi oy 3. Operation 3.1. Main switch and signal lights with the switch in the ‘i’ position, the primary and control circuits of the machine become live and the ‘on’ signal light on the panel lights up. The welding circuit receives voltage when the ...

  • Page 12: 3.3. Panel

    1 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy 3.3. Panel 3.3.1. Choosing start switch function mig welding by 4-function start switch, mig 4t mig welding by 2 function start switch, mig 2t 3.3.2. Choosing the welding method normal mig/mag welding: with a separate wire feed and voltage re...

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    Kempact pulse 3000, kempactcool 10 / 0813 – 13 © kemppi oy 3.3.3. Selecting 1-mig/pulse mig synergy curves the program number of the synergy curve is selected using the plus-minus buttons and is displayed on "synergic prg". The middle display is actual material group display (eg. Ss, al, cus, fe, ge...

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    1 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy 1-mig pulse double pulse wire, ø material gas wire feed range f5 0,8 mm fe co² f6 0,9 mm fe co² f7 1,0 mm fe co² f8 1,2 mm fe co² fa fa fa 1,0 mm femc ar + 18 % co² fb fb fb 1,2 mm femc ar + 18 % co² fd 1,2 mm fefc ar + 18 % co² auto 20 20 1,...

  • Page 15: 3.3.5. Timer

    Kempact pulse 3000, kempactcool 10 / 0813 – 1 © kemppi oy 3.3.4. Adjustments, display and weld data display for welding current and welding material thickness. Changing can be made using the button behind the display. There is a percentage display (eg. Gas consistency) and seconds display (see timer...

  • Page 16: 3.3.9. Use of Gas Test

    1 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy crater filling hot start wire range/power/ welding current start switch 4t the hot start: the hot start function is used with 1-mig and pulse mig welding. The hot start time by 4t hot start time is determined by trigger function (see picture)...

  • Page 17: 3.3.12. Setup

    Kempact pulse 3000, kempactcool 10 / 0813 – 1 © kemppi oy 3.3.11. Memory channels, memory the pulse panel has 100 channels for different welding options. Memory channels can be chosen on the lower part of the panel using the memory block. Both welding values and functions can be saved. Do the follow...

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    18 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy parameter name nr display 1-mig pulsed mig factory value unit explanation postgastime 1 pog x x curve s postgas time 0.0…9.9 s pregastime 2 prg x x curve s pregas time, functions by 2t 0.0…9.9 s hotstartlevel 11 hot x x 30 % hot start ratio ...

  • Page 19: 3.3.13. Error Codes

    Kempact pulse 3000, kempactcool 10 / 0813 – 1 © kemppi oy changing parameters by pressing the 2t/4t (setup) selection switch a little longer the machine will enter the setup state. The display will show the set parameter’s runnning number (blinking), its abbreviation and value. Select the parameter ...

  • Page 20: 4. Maintenance

    0 – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy 4. Maintenance 4.1. Daily maintenance be careful of mains voltage when handling electric cables! Clean the wire channel of the gun and check the contact tip regularly. Always check the condition of the mains and welding cable before operation...

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    Kempact pulse 3000, kempactcool 10 / 0813 – 1 © kemppi oy mmt 25 3 m 6252513mmt mmt 25 4,5 m 6252514mmt mmt 27 3 m 6252713mmt mmt 27 4,5 m 6252714mmt mmt 30w 3 m 6253043mmt mmt 30w 4,5 m 6253044mmt remote control unit rmt 10 6185475 earth cable 35 mm² 5 m 6184311 transport unit st 7 6185290 (for pow...

  • Page 22: 6. Technical Data

    – kempact pulse 3000, kempactcool 10 / 0813 © kemppi oy kempact pulse 3000 mains connection 3~400v +/-15%, 50/60hz connected load 40% ed 12 kva 250a 60% ed 10 kva 207a 100% ed 7,5 kva 160a mains cable/fuse 4x1,5 mm² - 5 m/16a delayed load capacity 40% ed 250a /26,5v 60% ed 207a /24v 100% ed 160a /22...

  • Page 23: 7. Terms of Guarantee

    Kempact pulse 3000, kempactcool 10 / 0813 – 3 © kemppi oy 7. Terms of guarantee kemppi oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an authorised kemppi service agent. Packing, freight ...