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  5. Operation Instructions Manual

Kemppi master 5001 Operation Instructions Manual

Summary of master 5001

  • Page 1

    Master 5001 1913270e 0541 operation instructions • english gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d’utilisation • français.

  • Page 2

    2 – master 5001/0541 © kemppi oy contents 1. Preface ...................................................................................................................... 3 1.1. Introduction ......................................................................................................... 3 ...

  • Page 3: 1. Preface

    Master 5001/0541 – 3 © kemppi oy 1. Preface 1.1. Introduction congratulations on having purchased this product. Properly installed kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a good understanding of the e...

  • Page 4: 2. Installation

    4 – master 5001/0541 © kemppi oy p21 p22 p23 r22 s21 r21 p21 current meter p22 voltage meter p23 display for adjustment value of mma welding dynamics -9..0...9 r21 ajustment of welding current r22 adjustment of mma welding dynamics s21 selection for local/remote control/tig/mig do not use faulty wel...

  • Page 5

    Master 5001/0541 – 5 © kemppi oy h12 h11 s11 x11 x13 x14 01 f11 f11 fuse for remote control connection 1,0 a delayed h11 signal lamp i/o h12 warning lamp for thermal shield s11 main switch i/o x11 welding and earth connection x 13 welding and earth connection x14 remote control connection 01 inlet o...

  • Page 6: 2.2. Siting The Machine

    6 – master 5001/0541 © kemppi oy 2.2. Siting the machine site the machine on a stationary, horizontal, dry base from which there does not come any dust etc. Into cooling air (front grate). – preferably site the machine somewhat higher above the floor level. – see to that in front of the machine as we...

  • Page 7

    Master 5001/0541 – 7 © kemppi oy sizes of the mains cables and fuseratings for the machine at 100 % dury cycle are specified in the table below: master 5001 rated voltage 3~ 400 v mains voltage range 400 v ± 10 % fuses, delayed 35 a connection cable mm² 4 x 6,0 s in cables of s type there is a protec...

  • Page 8: 3.1. Main Switch I/o

    8 – master 5001/0541 © kemppi oy 3. Operation control switches and potentiometers and their use 3.1. Main switch i/o when you use the switch into i-position, pilot lamp h11 on the front wall is lighted and the machine is ready for use. Always start and switch off the machine with the main switch, ne...

  • Page 9

    Master 5001/0541 – 9 © kemppi oy s21 r21 p21 p22 p23 r22 3.5. Control for mma welding dynamics mma welding dynamics is controlled with potentiometer r22. The potentiometer r22 has the reference scale -9…0…9 can be seen also on the v display p22, which otherwise is showing no- load/welding voltage. S...

  • Page 10

    10 – master 5001/0541 © kemppi oy c100c c100d r61 r61 r62 s 21 welding cable arc powered wire feeder c100c control of mma welding current (r61), reference scale 1…10 c100d rough control (r61), reference scale 1…10, and fine control +/- (r62) for mma welding current. Accessoiries and cables mma and ar...

  • Page 11: 4. Maintenance

    Master 5001/0541 – 11 © kemppi oy 4. Maintenance the amount of use and the working environment should be taken into consideration when planning the frequency of maintenance of the machine. Careful use and preventive maintenance of the machine. Careful use and preventive maintenance will help to ensu...

  • Page 12: 4.3. Regular Maintenance

    12 – master 5001/0541 © kemppi oy 4.3. Regular maintenance kemppi service repair shops make regular maintenance according to agreement. The major points in the maintenance procedure are listed as follows: – cleaning of the machine – checking and maintenance of the welding tools – checking of connect...

  • Page 13: 6. Disposal Of The Machine

    Master 5001/0541 – 13 © kemppi oy loss of a phase in the mains supply loss of a phase causes noticeably poorer welding properties than normally or the machine doesn´t get started at all. Loss of a phase can be due to following: - blowing of mains supply fuse - defective mains cable - bad connection ...

  • Page 14: 8. Technical Data

    14 – master 5001/0541 © kemppi oy 8. Technical data master 5001 mains voltage 3~, 50/60 hz 400 v ± 10 % rated power 80 % ed 500 a / 25,6 kva 100 % ed 440 a / 20,2 kva connection cable 4 x 6s - 5 m fuse 35 a delayed loading capacity 80 % ed 500 a / 40 v 100 % ed 440 a /37,6 v control range for weldin...

  • Page 15: 9. Terms of Guarantee

    Master 5001/0541 – 15 © kemppi oy 9. Terms of guarantee kemppi oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an authorised kemppi service agent. Packing, freight and insurance costs to b...

  • Page 16

    Kemppi oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 899 428 www.Kemppi.Com kemppikoneet oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 7348 398 e-mail: myynti.Fi @kemppi.Com kemppi sverige ab box 717 s – 194 27 upplands vÄsby sverige tel (08) 59 078 300 telefax (0...