Kemppi MASTER MLS 1600 Operation Instructions Manual - 4. Maintenance

Manual is about: Kemppi MASTER MLS 1600; MASTERTIG MLS 2000 Welding machine

Summary of MASTER MLS 1600

  • Page 1

    Operation instructions • english gebrauchsanweisung • deutsch gebruiksaanwijzing • nederlands manuel d’utilisation • français 1913160e 0530 master mls™ 1600 mastertig mls™ 2000

  • Page 2: Contents

    © kemppi oy 2 – master mls™ 1600, mastertig mls™ 2000 / 0530 contents 1. Preface ...................................................................................................................... 3 1.1. Introduction ...................................................................................

  • Page 3: 1. Preface

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 3 1. Preface 1.1. Introduction congratulations on having purchased a kemppi product. Properly installed and used kemppi products should prove to be productive machines requiring a small a mount of seasonal maintenance. This manual is arrange...

  • Page 4: 2. Installation

    © kemppi oy 4 – master mls™ 1600, mastertig mls™ 2000 / 0530 front of machine 1. Remote control connector 2. Tig torch control connector, not in mma- version 3. Shield gas & current connector for tig- torch, not in mma-version 4. (+) -connector for electrode holder or earth cable, in tig-welding for...

  • Page 5: 2.6. Mains Connection

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 5 rear of machine 1. Mains switch 2. Snap connector for gas 2.5. Installation of the panel 1. Fasten the cable connectors of the panel to the power source (2 pieces). 2. Place the bottom edge of the panel behind the securing clips on the mac...

  • Page 6: 2.7.2. Earthing

    © kemppi oy 6 – master mls™ 1600, mastertig mls™ 2000 / 0530 2.7. Welding cable connections 2.7.1. Choosing welding polarity in mma welding you can change the welding polarity by choosing (+) or (-) cable connector. 2.7.2. Earthing if possible, always fasten the earth clamp of earth cable directly o...

  • Page 7: 2.8.1. Installing Gas Bottle

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 7 2.8.1. Installing gas bottle always fasten gas bottle properly in vertical position in a special holder on the wall or on a carriage. Remember to close gas bottle valve after having finished welding. The following installing instructions ar...

  • Page 8: 3.2. Operation Functions

    © kemppi oy 8 – master mls™ 1600, mastertig mls™ 2000 / 0530 3.2. Operation functions 3.2.1. Power source always switch the machine on and off from main switch. Do not use the mains plug for switching! Never watch the arc without a proper face shield designed for arc welding! Protect yourself and th...

  • Page 9

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 9 3.2.2.2. Mma welding panel mel 1. Remote/local control switch 2. Welding current potentiometer 3. Contact tig welding 4. Mma welding 5. Arc force 6. Hot start 7. Digital display and amperage/voltage switch 8. Welding current table 1 2 3 4 ...

  • Page 10

    © kemppi oy 10 – master mls™ 1600, mastertig mls™ 2000 / 0530 3.2.2.3. Tig welding panel mtl – basic functions 4. Selection button for mma welding 5. Selection button for arc force (mma) and pedal low/high (tig welding) 6. Selection button for hot start (mma) and gas test (tig welding) 7. Selection ...

  • Page 11

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 11 7. Tig welding is selected 7. Welding torch trigger 2-sequence function gas flow starts, when the torch switch is pressed. After preset pre-gas time welding starts and current will rise to the welding level within the up-slope time. Releas...

  • Page 12

    © kemppi oy 12 – master mls™ 1600, mastertig mls™ 2000 / 0530 3.2.2.4. Tig welding panel mtx – pulsed tig functions 7. 4t-log 18. Selection for spot, synergic quickpulse and long pulse 19. Search arc 10 - 80% of welding current 20. Pulse current 10a - max. 21. Pulse ratio 10 - 70 % of pulse time 22....

  • Page 13

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 13 3.2.2.5. Tig welding panel mtm – pulsed tig and minilog function with memory 7. Minilog 26. Selection for memory function (see 3.2.3.) 27. Selection for channel in memory function 28. Minilog 10 - 90% of welding current 29. Save 7. Minilo...

  • Page 14: 3.2.6. Set-Up Functions

    © kemppi oy 14 – master mls™ 1600, mastertig mls™ 2000 / 0530 3.2.4. Taking the saved settings into use 1. Select memory by pressing the button. 2. Select memory channel by pressing ch button. 3. Start welding. 3.2.5. Remote controlling memory channels memory channels are selected by pressing simult...

  • Page 15: 4. Maintenance

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 15 4. Maintenance watch out for mains voltage when handling electric cables! In planning product maintenance machine utilization degree and circumstances should be considered. Careful use and preventive maintenance help to avoid unnecessary ...

  • Page 16: 4.3. Troubleshooting

    © kemppi oy 16 – master mls™ 1600, mastertig mls™ 2000 / 0530 mtm, minilog 6116010 mex, mma 6106010 optional tig torch controls rtc 10 6185477 rtc 20 6185478 remote control r 10 6185409 r11f 6185407 r11t 6185442 transport unit t100 6185250 t110 6285251 t130 6185222 4.3. Troubleshooting main power on...

  • Page 17: 5. Technical Data

    © kemppi oy master mls™ 1600, mastertig mls™ 2000 / 0530 – 17 master mls™ 1600, mastertig mls™ 2000 mains voltage 1~ 50/60 hz 230 v - 10 %...+ 10 % rated power 35% ed mma 160a / 7,1 kva 60% ed mma 140a / 5,8 kva 100% ed mma 120a / 4,8 kva 30% ed tig 200a / 6,5 kva 60% ed tig 150a / 4,2 kva 100% ed t...

  • Page 18: 6. Terms of Guarantee

    © kemppi oy 18 – master mls™ 1600, mastertig mls™ 2000 / 0530 6. Terms of guarantee kemppi oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an authorised kemppi service agent. Packing, frei...

  • Page 19

    Kemppi oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 899 428 www.Kemppi.Com kemppikoneet oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 7348 398 e-mail: myynti.Fi @kemppi.Com kemppi sverige ab box 717 s – 194 27 upplands vÄsby sverige tel (08) 59 078 300 telefax (0...