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  5. Operation Instruction Manual

Kemppi Pro 5200 EVOLUTION Operation Instruction Manual

Other manuals for Pro 5200 EVOLUTION: Operation Instructions Manual

Summary of Pro 5200 EVOLUTION

  • Page 1

    Kemppi pro evolution 3200, 4200, 5200 kemppi pro evolution 3200 mvu, 4200 mvu, 5200 mvu 1913130e 0617.

  • Page 2

    – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy contents 1. Preface ........................................................................................................................3 1.1. Introduction ............................................................

  • Page 3: 1.  Preface

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 3 © kemppi oy 1. Preface 1.1. Introduction congratulations on having purchased this product. Properly installed kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual i...

  • Page 4: Pro Evolution

    4 – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy h12 s11 x14 01 f11 x16 f12 s11 h11 h12 01 f11 x14 x12 x13 x15 x11 x12 x13 x11 h11 x15 1.2.1. Operation control and connectors f11 fuse for connetion for control table 6,3 a delayed h11 signal lamp i/o h12 warning la...

  • Page 5: 1.3.  Accessories

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 5 © kemppi oy r61 r61 r63 p21 p22 p23 r22 r21 s21 p31 p32 p33 h31 h32 s33 s34 s35 s36 s37 s31 s32 1.3. Accessories control of mma/tig welding current (r61), reference scale 1 … 10. R20 6185419 mig-mag remote control device with c...

  • Page 6: 1.4.  Operation Safety

    6 – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy 1.4. Operation safety please study these operation safety instructions and respect them when installing, operating and servicing the machine. Welding arc and spatters welding arc hurts unprotected eyes. Be careful a...

  • Page 7: 2.  Installation

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 7 © kemppi oy max. 15 0 60 0 2. Installation 2.1. Siting the machine site the machine on a stationary, horizontal, dry base in a position that does not allow dust, dirt or metal particles to enter the machines cooling air flow. -...

  • Page 8: Potentiometers And Their Use

    – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy 05 if changing the mains cable take into consideration the following: the cable is entered into the machine through the inlet ring on the rear panel of the machine and fastened with a cable clamp (05). The phase condu...

  • Page 9: 3.2.  Pilot Lamps

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – © kemppi oy 0 = 9 -9 0 t i 2 3.2. Pilot lamps the pilot lamps of the machine report the electric operation: the green pilot lamp h11 when lit indicates that the machine is on and ready for use and it is connected to the mains sup...

  • Page 10

    10 – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy 9 -9 0 i 2 t u 2 max. I 2 4.1.2. Control of ignition pulse current (px) display 0 corresponds to factory set up of ignition pulse. Number of ignition pulsesd epends on electrode type and diameter which are used. Ig...

  • Page 11: 6.  Maintenance

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 11 © kemppi oy u 2 =20v+0,04xi 2 u 2 u u 2 i 2 i 2 point to point welding point to point welding is necessary then when the seam to be welded does not withstand heat of continuous arc and welding has to be carried out by interrup...

  • Page 12: 6.2.  Power Source

    1 – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy 6.2. Power source note! Disconnect the plug of the machine from the mains socket and wait approx. 2 minutes (capacitor charge) before removing the cover plate. Check at least every half year: - electric connectors o...

  • Page 13: 8.  Ordering Numbers

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 13 © kemppi oy 8. Ordering numbers kemppi pro evolution 3200 6131320 kemppi pro evolution 4200 6131420 kemppi pro evolution 5200 6131520 kemppi pro evolution 3200 mvu 613132003 kemppi pro evolution 4200 mvu 613142003 kemppi pro e...

  • Page 14: 9.  Technical Data

    14 – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy 9. Technical data pro evolution 3200 pro evolution 4200 pro evolution 5200 mains voltage 3~50/60 hz 400 v -15%...+20% 400 v -15%...+20% 400 v -15%...+20% rated power 80 % ed 420 a / 19,7 kva 520 a / 26,6 kva 100 % ...

  • Page 15: 9. Technical Data

    Kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 – 15 © kemppi oy 9. Technical data pro evolution 3200 mvu pro evolution 4200 mvu pro evolution 5200 mvu mains voltage 3~50/60 hz 400 v -15%...+20% 400 v -15%...+20% 400 v -15%...+20% 230 v -10%...+10% 230 v -10%...+10% 230 v -10%.....

  • Page 16: 10. Terms Of Guarantee

    16 – kemppi pro evolution 300, 400, 500, 300 mvu, 400 mvu, 500 mvu / 0617 © kemppi oy 10. Terms of guarantee kemppi oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an authorised kemppi ser...

  • Page 17

    Kemppi oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 899 428 www.Kemppi.Com kemppikoneet oy pl 13 fin – 15801 lahti finland tel (03) 899 11 telefax (03) 7348 398 e-mail: myynti.Fi @kemppi.Com kemppi sverige ab box 717 s – 194 27 upplands vÄsby sverige tel (08) 590 783 00 telefax (0...