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KUSSMAUL 450-0700-0 Instruction Manual

Manual is about: PURE SINE WAVE INVERTER

Summary of 450-0700-0

  • Page 1

    170 cherry avenue west sayville, ny 11796 www.Kussmaul.Com ph: 800-346-0857 fax: 631-567-5826 sales@kussmaul.Com instruction manual inverter pure sine wave inverter 700/1000/1500/2000/3000/4000 file: im_450-xxxx-0_reva.Pdf rev: b revised by: so dat: 12-17-2015 model #: 450-0700-0 model #: 450-1000-0...

  • Page 2: Table Of  Content

    Table of content 1. Safety instructions 1 1-1. General safety precautions 1 1-2. Other safety notes 1 2. Functional characteristics introduction 3 2-1. System 3 2-2. Block diagram 3 2-3. Electrical specification 4 4 5 2-3-1. 450-0700-0 specification (700 watt, 100-120 vac) 2-3-2. 450-0700-0 specific...

  • Page 3: 4. Operation

    3-1-4. Trc port (for optional kits tr-40, rj-45) 27 3-1-5. Ac output interface 28 3-2. Dc input side (rear panel) introduction 29 3-2-1. Remote port (rj-11) 31 3-2-2. Remote control green terminal 31 3-2-3. General instruction before dc input ④ 32 3-2-4. Chassis ground ③ 33 3-3. Maintenance 33 4. Op...

  • Page 4: 1. Safety Instructions

    1 1. Safety instructions 1-1. General safety precautions warning! Before using the inverter, read the safety instructions. Do not expose the inverter to rain, snow, spray or dust. To reduce the risk of fire hazard, do not cover or obstruct the ventilation openings and do not install the inverter in ...

  • Page 5

    2 do not operate near water or in excessive humidity. Do not open or disassemble the inverter, and warranty may be voided. The dc side connections should be firm and tight. Grounding: reliable grounding should be maintained. Do not drop a metal tool on the battery. The resulting spark or short-circu...

  • Page 6: 2-1. System

    3 2. Functional characteristics introduction 2-1. System the unit is a highly reliable dc-ac inverter system, designed with advanced power electronic and microprocessor technology offering the following features: pure sine wave output (thd optional bypass relay(tr-40) function intelligent software f...

  • Page 7

    4 2-3. Electrical specification 2-3-1. 450-0700-0 specification (700 watt, 100-120 vac) electrical specification model no. Item 450-0700-0 24 volt: inquire 48 volt: inquire input characteristics voltage 12vdc 24vdc 48vdc input over-voltage protection 16.5 ± 0.3vdc 33 ± 0.5vdc 66 ± 1.0vdc input under...

  • Page 8

    5 electrical specification model no. Item 450-0700-0 24 volt: inquire 48 volt, inquire safety & emc safety standards certified ul 458 (ul only for gfci receptacles) ---- emc standards certified fcc class b e-mark ---- dimension(wxhxd) 200mm x 83mm x 330mm weight 2.6 kg cooling temperature & load con...

  • Page 9

    6 electrical specification model no. Item inquire inquire inquire output characteristics efficiency max. 88% 89% 90% short-circuit protection 1 sec shutdown output waveform pure sine wave (thd signal and control remote controller panel unit cr-8 / cr-16 (optional) led indicator red / orange / green ...

  • Page 10

    7 2-3-3. 450-1000-0 specification (1000 watt, 100-120 vac) electrical specification model no. Item 450-1000-0 inquire inquire input characteristics voltage 12vdc 24vdc 48vdc input over-voltage protection 16.5 ± 0.3vdc 33 ± 0.5vdc 66 ± 1.0vdc input under-voltage protection 10.5 ± 0.3vdc 21 ± 0.5vdc 4...

  • Page 11

    8 electrical specification model no. Item 450-1000-0 inquire inquire dimension(wxhxd) 200mm x 83mm x 372mm weight 3.26 kg cooling temperature & load controlled cooling fan ac transfer function accessories tr-40 (optional) table 3. Sp-1000 for output 100/110/115/120 vac specification. Note： voltage r...

  • Page 12

    9 electrical specification model no. Item inquire inquire inquire signal and control remote controller panel unit cr-8 / cr-16 (optional) led indicator red / orange / green led dry contact terminal by a relay remote control terminal 6-port green terminal (for inverter on / off) protection input prot...

  • Page 13

    10 2-3-5. 450-1500-0 specification (1500 watt, 100-120 vac) electrical specification model no. Item 450-1500-0 inquire inquire input characteristics voltage 12vdc 24vdc 48vdc input over-voltage protection 16.5 ± 0.3vdc 33 ± 0.5vdc 66 ± 1.0vdc input under-voltage protection 10.5 ± 0.3vdc 21 ± 0.5vdc ...

  • Page 14

    11 electrical specification model no. Item 450-1500-0 inquire inquire safety & emc safety standards certified ul 458 (ul only for gfci receptacles) ---- emc standards certified fcc class b e-mark ---- dimension(wxhxd) 248mm x 83mm x 421mm weight 4.14 kg cooling temperature & load controlled cooling ...

  • Page 15

    12 electrical specification model no. Item inquire inquire inquire output characteristics efficiency max. 88% 89% 90% short-circuit protection 1 sec shutdown output waveform pure sine wave (thd signal and control remote controller panel unit cr-8 / cr-16 (optional) led indicator red / orange / green...

  • Page 16

    13 2-3-7. 450-2000-0 specification (2000 watt, 100-120 vac) electrical specification model no. Item 450-2000-0 inquire inquire input characteristics voltage 12vdc 24vdc 48vdc input over-voltage protection 16.5 ± 0.3vdc 33 ± 0.5vdc 66 ± 1.0vdc input under-voltage protection 10.5 ± 0.3vdc 21 ± 0.5vdc ...

  • Page 17

    14 electrical specification model no. Item 450-2000-0 inquire inquire safety & emc safety standards certified ul 458 (ul only for gfci receptacles) ---- emc standards certified fcc class b e-mark ---- dimension(wxhxd) 248mm x 83mm x 443mm weight 5.24 kg cooling temperature & load controlled cooling ...

  • Page 18

    15 electrical specification model no. Item inquire inquire inquire output characteristics short-circuit protection 1 sec shutdown output waveform pure sine wave (thd signal and control remote controller panel unit cr-8 / cr-16 (optional) led indicator red / orange / green led dry contact terminal by...

  • Page 19

    16 2-3-9. 450-3000-0 specification (3000 watt, 100-120 vac) electrical specification model no. Item 450-3000-0 inquire inquire input characteristics voltage 12vdc 24vdc 48vdc input over-voltage protection 16.5 ± 0.3vdc 33 ± 0.5vdc 66 ± 1.0vdc input under-voltage protection 10.5 ± 0.3vdc 21 ± 0.5vdc ...

  • Page 20

    17 electrical specification model no. Item 450-3000-0 inquire inquire safety & emc safety standards certified ul 458 ---- emc standards certified fcc class a e-mark ---- dimension(wxhxd) 255mm x 158mm x 442mm weight 8.2 kg cooling temperature & load controlled cooling fan ac transfer function access...

  • Page 21

    18 electrical specification model no. Item inquire inquire inquire output characteristics efficiency max. 89% 89% 90% short-circuit protection 1 sec shutdown output waveform pure sine wave (thd signal and control remote controller panel unit cr-8 / cr-16 (optional) led indicator red / orange / green...

  • Page 22

    19 2-3-11. 450-4000-0 specification (4000 watt, 100-120 vac) electrical specification model no. Item inquire inquire input characteristics voltage 24vdc 48vdc input over-voltage protection 33 ± 0.5vdc 66 ± 1.0vdc input under-voltage protection 21 ± 0.5vdc 42 ± 1.0vdc voltage range 21~33 vdc 42~66 vd...

  • Page 23

    20 electrical specification model no. Item inquire inquire dimension(wxhxd) 255mm x 158mm x 462mm weight 10 kg cooling temperature & load controlled cooling fan ac transfer function accessories tr-40 (optional) table 11. Sp-4000 for output 100/110/115/120 vac specification. Note： voltage range：pleas...

  • Page 24

    21 electrical specification model no. Item inquire inquire signal and control dry contact terminal by a relay remote control terminal 6-port green terminal (for inverter on / off) protection input protection over / under voltage, reverse polarity (internal fuse) ac output protection short-circuit, o...

  • Page 25

    22 2-3-13. Voltage & temperature performance figure 1. Output power vs. Input voltage figure 2. Output power vs. Temperature.

  • Page 26: 2-4. Mechanical Drawings

    23 2-4. Mechanical drawings figure 3. 450-xxxx-x series drawing (top view) figure 4. 450-xxxx-x series drawing (ac output/front view) model a (mm) b (mm) c (mm) d (mm) e (mm) f (mm) 450-0700-0 330 80 132 200 7.0 83 sp-1000 372 69 196 200 7.0 83 sp-1500 421 92 196 248 7.0 83 sp-2000 443 103 196 248 7...

  • Page 27

    24 3. Installation and maintenance 3-1. Ac output side (front panel) introduction figure 5. 450-0700-0/450-1000-0 ac output panel view figure 6. 450-1500-0/450-2000-0 ac output panel view model figure 7. 450-3000-0/450-4000-0 ac output panel view function switch function led trc port (rj45) main swi...

  • Page 28

    25 3-1-1. Main switch the 3-stage switch is for turning on, turning off and remote mode. 3-1-2. Led indicator 3-1-2-1. Input voltage level: to display input voltages led status dc 12v dc 24v dc 48v red orange 11.0 ~ 11.5v 22.0 ~ 23.0v 44.0~46.0v green 11.5 ~ 15.0v 23.0 ~ 30.0v 46.0~60.0v orange 15.0...

  • Page 29

    26 led status status recovery point orange device startup process abnormal — orange fast blink under temperature protection (heat sink temp. Under -20 degree) > 0 degree c orange slow blink over temperature protection (heat sink temp. Over 80 degree) (heat sink temperature) table 17. Inverter led st...

  • Page 30

    27 3-1-3-3. Output frequency selection (s3) frequency s3 50hz off 60hz on table 20. Function switch definition: output frequency selection 3-1-3-4. Power saving selection (s4) saving function s4 power saving off off power saving on on table 21. Function switch definition: power saving selection 3-1-...

  • Page 31

    28 pin number signal description 4 bypass transfer relay driver signal 5 12v internal power for tr40 controller 6 5v internal power for tr40 controller 7 gnd the same polarity as the battery negative side 8 reserved -- table 24. 450-xxxx-x series trc port : rj-45. Figure 9. Wiring between 450-xxxx-x...

  • Page 32

    29 socket type applicable model 450-0700-0/1000/1500/2000/3000 212/224/248 450-0700-0/1000/1500/2000 (100-120v) 450-0700-0/1000/1500/2000/3000 (200-240v) 450-3000-0 450-4000-0 450-0700-0/1000/1500/2000/3000 (200-240v) table 25. 450-xxxx-x series ac socket vs. Model 3-1-5-2. Sp-3000/4000 ac output in...

  • Page 33

    30 3-2. Dc input side (rear panel) introduction figure 10. 450-0700-0/450-1000-0 figure 11. 450-1500-0/450-2000-0 figure 12. 450-3000-0/450-4000-0 model ① remote port (rj11) ② remote control green terminal ③ chassis ground ④ dc input connector table 27. Series dc input side introduction 450-0700-0 4...

  • Page 34

    31 3-2-1. Remote port (rj-11) the 450-xxxx-x series inverter can be compatible with cr-8, and cr-16 remote control via rs-232 communication. Before using the remote control, make sure the main switch on inverter must be at “ remote” position. Pin number signal description ① 1 reserved -- 2 gnd the s...

  • Page 35

    32 note! Fault conditions include input under / over voltage, output short circuit / over load, over / under temperature. Caution! Please follow the following steps for the installation before installing the inverter, make sure the main switch is at “off” position. Before using the remote function, ...

  • Page 36: 3-3. Maintenance

    33 model wire awg inline fuse 450-0700-0 #6 ≧ 150a inquire (700w, 24vdc) #10 ≧ 80 a inquire (700w, 48vdc) #16 ≧ 50 a 450-1000-0 #4 ≧ 225a inquire (1000w, 24vdc) #8 ≧ 125a inquire (1000w, 48vdc) #14 ≧ 80a 450-1500-0 #1 ≧ 350a inquire (1500w, 24vdc) #6 ≧ 175a inquire (1500w, 48vdc) #10 ≧ 90a 450-2000-...

  • Page 37: 4. Operation

    34 4. Operation 4-1. Connection the dc cable connect dc input terminals to 12v / 24v /48v battery or other dc power source [ + ] is positive, [ - ] is negative. Reverse polarity connection can blow the internal fuse and may damage the inverter permanently. Figure 15. Dc cable connection warning! Mak...

  • Page 38: 4-3. Connecting The Loads

    35 figure 16. Battery cabling 4-2. Connecting the input power before making the dc input side connections ④, the main switch must be at “off”. 4-3. Connecting the loads calculate the total power consumption of the output load. Make sure that the total power consumption does not exceed the rated powe...

  • Page 39: 4-5. Protection Mechanism

    36 4-5. Protection mechanism model over voltage (dc) under voltage alarm under voltage shutdown restart shutdown restart 12v 16.5v ± 0.3v 14.5v± 0.3v 11v ± 0.3v 10.5v ± 0.3v 12.5v± 0.3v 24v 33v ± 0.5v 29v ± 0.5v 22v± 0.3v 21v ± -0.5v 25v ± 0.5v 48v 66 ± 1v 58v ± 1v 44v± 0.3v 42v ± 1v 50 ± 1v table 3...

  • Page 40: 5-2. Rs232 Port Operating

    37 450-xxxx-x series computer pin number description pin number description not used 7 not used 8 not used 9 table 33. Rs232 interface definition 5-2. Rs232 port operating the following steps show the connection among inverter and computer. Step 1 connect the rs232 port to the 450-xxxx-x series unit...

  • Page 41

    38 5-3-2. Command format the following table shows the useful command to operate 450-xxxx-x series. Function command and description turn on / off 450-xxxx-x series format : power can be one of the following. “0” : power off “1” : power on query the 450-xxxx-x series output frequency format: frq? Qu...

  • Page 42

    39 function command and description bit2 0:no pll fail 1:pll fail bit3 0:no poff protection 1:poff protection bit4 0:no short protection 1:short protection bit5 0:no oocp protection 1: oocp protection bit6 0:noovp protection 1:ovp protection bit7 0:no uvp protection 1:uvp protection bit8 0:no otp pr...

  • Page 43

    40 5-3-2-1. Fun 0: ovp setting sett default model 150 ~ 165 @100=1v 16.5v 12 volt 300 ~ 330 @100=1v 33.0v 24 volt 600 ~ 640 @100=1v 64.0v 48 volt table 35. Ovp setting 5-3-2-2. Fun 1 : ovp recovery sett default model 135 ~ 145 @100=1v 14.5v 12 volt 270 ~ 290 @100=1v 29.0v 24 volt 540 ~ 580 @100=1v 5...

  • Page 44

    41 5-3-2-6. Fun 5 : rs232 baud rate sett default model 0 3 600 1 1200 2 2400 3 4800 4 9600 table 40. Rs-232 baud rate 5-3-2-7. Fun 6 : retry time sett default 0 3 1 2 3 4 table 41. Retry time 6. Information 6-1. Warning warning! Do not open or disassemble the inverter. Attempting to do so may cause ...