Laguna MDCCF32201 Manual

Manual is about: C FLUX 3 HP CYCLONE 1 MICRON CANISTER

Summary of MDCCF32201

  • Page 1

    3hp cyclone 1 micron canister.

  • Page 2

    3hp mobile dust cyclone manual 1 table of contents important safety instructions safety guidelines - definitions general safety rules additional safety for dust collectors power connections motor specifications grounding instructions key features and components functional description product specifi...

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    3hp mobile dust cyclone manual 2 important safety instructions read and understand all warnings and operating instructions before using this equipment. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. Woodworking ...

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    3hp mobile dust cyclone manual 3 6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces. 7. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord....

  • Page 5

    3hp mobile dust cyclone manual 4 your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out ...

  • Page 6

    3hp mobile dust cyclone manual 5 22.Maintain a balanced stance at all times so that you do not fall or lean against the dust collector. Do not overreach or use excessive force to perform any machine operation. 23.Use the right tool at the correct speed and feed rate. Do not force a tool or attachmen...

  • Page 7

    3hp mobile dust cyclone manual 6 used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage. General safety rules warning failure to follow these rules may result in serious personal injury. For your own safety, read and unders...

  • Page 8

    3hp mobile dust cyclone manual 7 dust allergies. Dust from certain woods may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction. Wear respirator. Fine dust that is too small to be c...

  • Page 9

    3hp mobile dust cyclone manual 8 regular cleaning. Regularly check/empty the collection bags or drum to avoid the buildup of fine dust that can increase the risk of fire. Make sure to regularly clean the surrounding area where the machine is operated—excessive dust buildup on overhead lights, heater...

  • Page 10

    3hp mobile dust cyclone manual 9 motor specifications your machine is wired for 220 volts, 60 hz alternating current. Before connecting the machine to the power source, make sure the switch is in the "off" position. Grounding instructions this machine must be grounded while in use to protect the ope...

  • Page 11

    3hp mobile dust cyclone manual 10 in all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle. 220 volt single-phase operation the motor supplied with your machine is a 220 volt motor. It is shipped ready-to-run f...

  • Page 12

    3hp mobile dust cyclone manual 11 programming the remote control 1. Ensure the machine is switch on before programming the remote control. 2. Press the black set button on the bottom of the remote switch until you hear two beeps. 3. Press the remote set button on your hand held controller simultaneo...

  • Page 13

    3hp mobile dust cyclone manual 12 product specifications motor specs: 3 hp electrical specs: 220v / 60hz / 1ph / 3450 rpm running amp (with 8” inlet) 22a at 220v air volume: 1624cfm (cubic feet per minute) max. Static pressure 11.2 inc hes of water fan size 15.5” inlet: Ø8” switch high frequency rem...

  • Page 14

    3hp mobile dust cyclone manual 13 unpacking your 3hp mobile dust cyclone comes packed in a single box. Before attempting to assemble this machine, follow these directions for unpacking: 1. Carefully cut the banding straps and remove them from the box. 2. Cut along the tape line at the top of the box...

  • Page 15

    3hp mobile dust cyclone manual 14 general tool assembly this step requires two adults. This 3hp mobile dust cyclone is heavy, be careful when lifting and handling it! Failure to comply may cause serious injury and/or damage to the machine and/or property! Tools required 10mm wrench / 12mm wrench / 1...

  • Page 16

    3hp mobile dust cyclone manual 15 step two: secure the (4) 3” wheels to the underside of the base (g) using (16) 5/16”*3/4” hex bolts and (16) 5/16”*od18*2t flat washers. Step three: turn the base (g) around with it standing on the (4) 3” red wheels and secure the three lower upright support panels ...

  • Page 17

    3hp mobile dust cyclone manual 16 step four: install the foam tape to the upper and lower rims of the three components listed, cyclone funnel, cyclone barrel, and intake cylinder. Step five: attach the intake cylinder to the dust chute using (4) 5/16”*5/8” hex spring bolts. Then, attach the cyclone ...

  • Page 18

    3hp mobile dust cyclone manual 17 step six: secure the base with (3) lower upright support panels to the unit using (6) 5/16”*3/4” hex bolts and (6) 5/16”*od18*2t flat washers. Step seven: secure the (3) upright support reinforcement plates (t) using (12) 5/16”*3/4” hex bolts and (12) 5/16”*od18*2t ...

  • Page 19

    3hp mobile dust cyclone manual 18 step eight: with the help of another person, lift the unit up carefully to the right side up with the motor on top and the wheels at the bottom. Step nine: secure the lower triangular support plate to the base using (4) 5/16”*3/4” hex bolts and (4) 5/16”*od18*2t fla...

  • Page 20

    3hp mobile dust cyclone manual 19 step ten: slide the foot pedal bar into the opening on the lower upright support panel (r). Make sure the end of the bar is on the inside of the triangular support plate. Follow the same steps for the opposite side. Step eleven: secure the foot pedal support to the ...

  • Page 21

    3hp mobile dust cyclone manual 20 step twelve: secure the base of the foot pedal bar to the triangular support plate by holding the lower support plate vertically up against the foot pedal bar using (4)5/16”*1-3/4” hex bolts, (8) 5/16”*od18*2t flat washers and (4) 5/16” hex nuts from the inside out....

  • Page 22

    3hp mobile dust cyclone manual 21 step fourteen: secure the topping to the nut on the foot pedal bar. Follow this step on the opposite side. Step fifteen: secure the topping with (2) m8*30mm hex bolts.

  • Page 23

    3hp mobile dust cyclone manual 22 step sixteen: align the bolt hole on the movable supporting brace on the foot peddle bar with the bolt hole on the octagon foot peddle. Step seventeen: secure the movable supporting brace on the foot pedal bar with the octagon foot pedal using (2) 3/8”*46mm hex bolt...

  • Page 24

    3hp mobile dust cyclone manual 23 step eighteen: secure the octagon drum lid to the cyclone funnel using (8) 5/16”*3/4” hex bolts, (16) 5/16”*od18*2t flat washers and (8) 5/16” hex nuts.. Make sure to first attach all the bolts on before tightening the bolts. Failure to do will result in the drum li...

  • Page 25

    3hp mobile dust cyclone manual 24 step twenty: take the octagon drum side panels and assemble together, secure with (40) m4*12mm sheet metal thread bolts. Take note of the left and right panels; do not assemble the incorrect sides. Refer to the next step.. Step twenty one: the panels have labels r a...

  • Page 26

    3hp mobile dust cyclone manual 25 step twenty two: both the left and right side lift panels have three bolt holes on them. Take the matching side plate and secure to the outside of the panel. (photo shown is the inside of the panel) using (6) 1/4”*1/2” carriage bolts, (6) 1/4”*od19*2t flat washers a...

  • Page 27

    3hp mobile dust cyclone manual 26 step twenty four: take the plastic bolt end caps to cover all the bolt ends on the inside of the octagon drum using (40) plastic end caps. This step is necessary to prevent any injuries caused by the sharp end of the bolts. Step twenty five: once completing the asse...

  • Page 28

    3hp mobile dust cyclone manual 27 step twenty six: attach the handles to the top and bottom end on the front panel with the window display using (4) flat head philip bolt, (4) 5/16”*od23*2t flat washers and (4) 5/16” hex nuts. Step twenty seven: attach the rubber gasket to the top inner edges of the...

  • Page 29

    3hp mobile dust cyclone manual 28 step twenty eight: insert the plastic bag inside the octagon drum. Open and spread out the plastic bag to the corners and edges step twenty nine: place the drum insert inside over the plastic bag in the octagon drum. Drum insert.

  • Page 30

    3hp mobile dust cyclone manual 29 step thirty: lift the foot peddle bar. Align the octagon drum window to the center point of the drum lid and push the drum in. Lower the foot peddle bar (s) to seal the drum tight for normal machine operation. Step thirty one: make sure when aligning the drum that b...

  • Page 31

    3hp mobile dust cyclone manual 30 step thirty two: install the remote switch box to the switch plate on the motor using (4) 1/4”*3/4” hex bolts and (4) 1/4”*od19*2t flat washers. Step thirty three: take the paddle and paddle branch and assemble together using (4) 1/4”*5/8” hex bolts, (8) 1/4”*od13*1...

  • Page 32

    3hp mobile dust cyclone manual 31 step thirty five: insert the rotation shaft assembly into the canister filter. Slightly bend the paddles to get them into the canister filter. Step thirty six: assemble the canister filter to the dust chute. Tighten the band clamp and adjust the tightness accordingl...

  • Page 33

    3hp mobile dust cyclone manual 32 step thirty seven: attach the canister cover plate to the dust chute using (12) 3/16”*1/2” sheet metal thread bolts. Step thirty eight: from the bottom of the canister filter, push the rotation shaft through the hole in the middle of the canister cover plate..

  • Page 34

    3hp mobile dust cyclone manual 33 step thirty nine: while holding the rotation shaft above the hole, insert the bearing onto the rotation shaft and pushing it down to the canister cover plate. This will fix the rotation shaft in place and you will not need to keep holding it up. Secure the bearing u...

  • Page 35

    3hp mobile dust cyclone manual 34 step forty one: attach and secure the rotation crank to the top of the rotation shaft using (1) 5/16”*3/4” hex bolt and (1) 5/16”*od30*3t flat washer. Step forty two: all the assembly steps have been completed..

  • Page 36

    3hp mobile dust cyclone manual 35 maintenance procedures cleaning the filter to ensure proper operation of this mobile dust cyclone, the hepa canister filter must have adequate air flow. This means the filter must be regularly maintained by carefully blowing the filter clean using compressed air and...

  • Page 37

    3hp mobile dust cyclone manual 36 emptying or replacing the filter bag periodically check the filter bag, if it is more than one third full, it is recommended that you empty it. Note: if the filter bag gets too full, the weight may force it to pull away from the band clamp, exposing the user to pote...

  • Page 38

    3hp mobile dust cyclone manual 37 troubleshooting guide symptom possible cause possible solution machine does not start or a breaker trips. Power supply switched off or is faulty. Wall fuse/circuit breaker is blown/tripped. Faulty remote control. Remote receiver is faulty. Incorrectly wired motor co...

  • Page 39

    3hp mobile dust cyclone manual 38 loud, repetitive noise, or excessive vibration coming from cyclone machine is on uneven surface. Damaged/unbalanced impeller. Loose connections. Impeller is loose. Motor fan hitting fan cover. Stabilize on a flat surface. Inspect impeller for dents, bends, loose fin...

  • Page 40: Parts Breakdown

    Mdc cf22201 spare parts list rev. C 39 2016.08.25 出圖章 山富機械公司 parts breakdown.

  • Page 41

    Mdc cf22201 spare parts list rev. C 40 2016.08.25 出圖章 山富機械公司 section a (close up view).

  • Page 42

    Mdc cf22201 spare parts list rev. C 41 section b (close up view).

  • Page 43

    Mdc cf22201 spare parts list rev. C 42 section c (close up view).

  • Page 44

    Mdc cf22201 spare parts list rev. C 43 section d (close up view).

  • Page 45: Part List

    Mdc cf32201 spare parts list rev. B 44 part list ref no part name description q’ty 1 motor 3hp/220v/60hz/1phase 1 1a motor gasket 1 2 motor support base 1 2a hex lock bolt 5/16”*5/8” 12 2b flat washer 3/8”*od23*2t 8 2c hex bolt 3/8”*1” 4 2d hex nut 3/8” 4 2e flat washer 3/8”*od23*2t 4 2f hex bolt 3/...

  • Page 46

    Mdc cf32201 spare parts list rev. B 45 ref no part name description q’ty 9b flat washer 5/16”*od18*2t 12 9c lower upright support two dot 1 10 top upright support two dot 1 10a lower upright support two dot 1 10b hex bolt 5/16”*3/4” 6 10c flat washer 5/16”*od18*2t 6 10e hex bolt 5/16”*1-3/4” 4 10f f...

  • Page 47

    Mdc cf32201 spare parts list rev. B 46 ref no part name description q’ty 11h octagon drum foot peddle 520*226*350 1 11j topping Ø 24*30 2 11k hex bolt m8*30mm 2 11l hex bolt 3/8”*21mm 2 11m hex lock nut 3/8” 2 11n hex bolt 3/8”*1-1/2” 2 11o hex lock nut 3/8” 2 12 triangular support plate 170*102*28 ...

  • Page 48

    Mdc cf32201 spare parts list rev. B 47 ref no part name description q’ty 16a flat head philip bolt 5/16”*3/4” 4 16b handle 2 16c flat washer 5/16”*od23*2t 4 16d hex nut 5/16” 4 16e drum caster 3”*3/8” 4 16f flat washer 3/8”*od23*2t 8 16g hex nut 3/8” 4 16h octagon drum back panel 1 16i octagon drum ...

  • Page 49

    Mdc cf32201 spare parts list rev. B 48 ref no part name description q’ty 18e flat washer 5/16”*od18*2t 12 18f hex bolt 5/16”*3/4” 12 18g flat washer 5/16”*od18*2t 24 18h hex nut 5/16” 12 19 octagon drum lid 1 19a hex bolt 5/16”*3/4” 8 19b flat washer 5/16”*od18*2t 16 19c hex nut 5/16” 8 19d plug msp...

  • Page 50

    Mdc cf32201 spare parts list rev. B 49 ref no part name description q’ty 23d paddle branch 2 23e hex lock nut 1/4” 8 23f rotation shaft connection 1 23g hex bolt 5/16”*1-1/2” 1 23h flat washer 5/16”*od18*2t 2 23i hex lock nut 5/16” 1 24 canister filter Ø 400*900l 1 24a rotation shaft base 1 24b shee...

  • Page 51

    Mdc cf32201 spare parts list rev. B 50 notes.

  • Page 52

    Laguna tools is not responsible for errors or omissions. Specifications subject to change. Machines may be shown with optional accessories. © 2017, laguna tools, inc. Laguna® and the laguna logo® are the registered trademarks of laguna tools, inc. All rights reserved. 2072 alton parkway. Irvine, ca 9...