Laguna MSHAPS45T-5-0167 Manual

Manual is about: Industrial Shaper 5HP 1-Phase SPINDLE MOULDERS SS-510 series; SS-511 series; SS-512 series; SS-512L series; SS-513 series; SS-513 pro series; SS-513 plus; SS-513T Eplus; PS-515/L; PS-515 plus

Summary of MSHAPS45T-5-0167

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    Industrial shaper 5hp 1-phase manual laguna tools 2072 alton parkway irvine, california 92606 ph: 800.234.1976 www.Lagunatools.Com part no. Mshaps45t-5-0167 © 2015, laguna tools, inc. Laguna® and the laguna logo® are the registered trademarks of laguna tools, inc. All rights reserved.

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    Page 2 of 60 table of contents chapter 1. General information 1.0 outlooking of spindle moulders -------------------------------------------------------------------------------------1-0 1.1 machine identification ---------------------------------------------------------------------------------------...

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    Page 3 of 60 chapter 1. General information 1.0 outlooking of spindle moulders ss-510 / plus series ss-511/512 series ss-512t/512l backward tilt ss-512l series/ss-513 series ss-513 pro series ss-513 plus series ss-513t eplus w/ power feeder ps-515 w/ power feeder ps-515 plus w/ power feeder 1-0

  • Page 4: 1.1 Machine Identification

    Page 4 of 60 1.1 machine identification machine model and serial number are punched onto a metallic plate placed on the machines frame giving access to the electric housing. For information concerning specifically the electric system pneumatic supply you must specify the data punched on the metallic...

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    Page 5 of 60 spindle moulder ss-513t eplus ps-515/l ps-515 plus dimension of working table mm 850x1300 850x1300 850x1300 dimension of extension table mm 800x2500 800x2500 800x2500 max. Extension table support mm 450 450 450 spindle vertical stroke mm 180 250 130 below table top mm 320 320 320 above ...

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    Page 6 of 60 basic model idenification 1.4 noise level a-weighted sound pressure level measuring at workstation: ss-510ts 99.04 db(a) ss-513t plus 92.93 db(a) ss-512tl 93.79 db(a) ss-512m+tc1 96.01 db(a) a-weighted sound power level measuring : ss-510ts 110.6 db(a) ss-513t plus 104.56 db(a) ss-512tl...

  • Page 7: 1.5 Safety Warnings

    Page 7 of 60 1.5 safety warnings woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of ...

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    Page 8 of 60 12. Keep children and visitors away. All children and visitors should be kept a safe distance from work area. 13. Don't force tool. It will do the job better and be safer at the rate for which it was designed. 14. Use right tool. Don't force tool or attachment to do a job for which it w...

  • Page 9: 1.6 Safe Working Practice

    Page 9 of 60 1-5 10. Always feed workpiece against the cutter rotation. 11. Make sure spindle draw bar and draw bar nuts are securely tightened before operating. 12. Turn the main switch to “o”, indicate so with a sign and padlock the main switch before making all adjustments or servicing. (ce) 13. ...

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    Page 10 of 60 1-6 3) for workpiece guiding the use of: i) a fence. Ii) a false fence wherever possible to minim is the gap between the cutter(s) and the fence plates. Iii) a push block or push stick to aid hand feeding or wherever possible a de-mountable power feed unit. Iv) roller or extension tabl...

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    Page 11 of 60 removing of power cabinet and connecting cable. 1-7 (2) dismantling of mechanical components before dismantling the mechanical body, please clean the whole structure in order to dismantle conveniently. (3) scrapping and disposal in compliance with the local and the european laws to hav...

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    Page 12 of 60 1-8 fig. 1.1.1 fig. 1.1.2.

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    Page 13 of 60 1-9 fig1.1.3 fig. 1.1.4 1-10 fig.1.1.5.

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    Page 14 of 60 fig. 1.1.6 2. Stability for the machine to be used safety the machine shall be stable and securely fixed to the floor or a stable structure. 3. Machine setting and adjustment a) the machine shall be isolated from the power source before any adjustments are made. B) for clamping and set...

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    Page 15 of 60 the false fence greatly reduces the exposure of dangerous parts fig. 1.1.7 fig. 1.1.8 c) a power feed device shall be used wherever possible to minimize the gap between the cutters and the main fence. D) when hand feeding against the fence a push stick to aid feeding shall be used in c...

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    Page 16 of 60 7. Direction of rotation it is most important that the tooling is fitted to the machine to operate in the correct direction of rotation. The operator shall ensure that the workpiece is fed to the tools against the direction of spindle rotation. 7a. Speed selection the operator must ens...

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    Page 17 of 60 wide enough to give clearance for the cutters. This allows unnecessary exposure of the cutters, the cutter block and the spindle, and in addition the leading end of the workpiece may foul the edge of the take-off half of the fence. These risks are eliminated by the use of a false fence...

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    Page 18 of 60 11. Curved work a jig shall be used for all curved work unless the nature of the operation makes it impracticable; that is where the workpiece is so large that the addition of a jig would make the job unmanageable, or where the workpiece is so small, or so complicated that it cannot be...

  • Page 19: 1.7 Warning Lables

    Page 19 of 60 1.7 warning lables this machine has warning labels attached on it as shown below to ensure proper and safe operation. These warning labes are very important, so do not damage or remove them. If damage or lost, contact your dealer or us and quote the warning label identification rumber ...

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    Page 20 of 60 1.8 dimensions for spindle and tools tool shall comply to en 847-1:2005 and/or en 847-2:2001. Acceptable dimension for spindles and tools are given in fig. 1.3 spindle diameter d maximum useable length of spindle from the shoulder l 1 maximum tool diameter (that can be mounted in the g...

  • Page 21: 1.9 Recommended Work Area

    Page 21 of 60 1.9 recommended work area below shows the work area needed for maintenance of the electrical panel located at the rear side of the machine as well work area of pneumatic panel which is located at the side of the machine. Straight work station tenoning work station 1-18.

  • Page 22: 2.1 Unpacking and Cleanup

    Page 22 of 60 chapter 2. Installation 2.1 unpacking and cleanup to ensure maximum performance from your spindle shaper, clean it properly; and install it accurately before use. As soon as you receive the spindle shaper, we recommend you follow these procedures: 1. Inspect packing crate for damage in...

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    Page 23 of 60 2.2 installation and leveling the spindle moulder comes assembled except interchangeable spindle, fence assembly, dust chute, miter gauge, clamp attachment and some other loose items. Carefully remove machine from wooden shipping skid. For best shaping performance, locate spindle mould...

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    Page 24 of 60 the necessary wiring from the starter to the power source should be completed by a competent electrician. For personal safety, this machine must be properly grounded. The spindle moulder must be grounded while in use to protect the operator from electric shock. Never connect the yellow...

  • Page 25: 3.1 Control Unit

    Page 25 of 60 chapter 3. Use-adjustment 3.1 control unit for 5-speed spindle moulder a control panel is provided with your spindle moulder as shown in fig. 3.1. & fig. 3.2. A. Power indicator (ce) b. On-off switch c. Forward/reverse switch d. Start indicator (ce) e. Emergency stop f. Switch for unlo...

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    Page 26 of 60 to reverse the rotation of the spindle simply shut off the motor; then rotate the forward/reverse switch after the spindle stop completely. For ce machine, a main switch is mounted on the right side of the machine frame. Turning the switch to zero, indicate so with a sign and padlock i...

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    Page 27 of 60 b) for 5-speed spindle moulder your machine is supplied with a 5-step motor pulley and a 5-step spindle pulley that provides spindle speeds of 3000, 4000, 6000, 8000 and 10000 rpm as standard; or 1500, 3500, 5500, 7500, 9000 rpm as alternative for some specific models. A large speed ch...

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    Page 28 of 60 check machine speed setting before operating. Make sure cutter meets or exceeds speed rating of tool. In the diagram fig.3.4 a concrete example of choosing a speed in function to the diameter of the utensil, and the most opportune peripheral speed for the type of material to be worked ...

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    Page 29 of 60 the cutting speed shall always exceed 40 m/s to lessen kickback risk but shall never exceed 70 m/s to lessen the risk of tool damage. To change the speed and adjust the proper belt tension, proceed as follows: 1. Disconnect machine from the power source. 2. Open the door guard. 《note》a...

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    Page 30 of 60 for 3-speed spindle moulder the 3-speed spindle moulder is supplied with a 3-step motor pulley and a 3-step spindle pulley that provides spindle speeds of 5500, 7500 and 10000 rpm. A speed chart fig.3.7 is located in the front of the machine for easy reference of the belt position on t...

  • Page 31

    Page 31 of 60 standard type a 1. To position the spindle in “loose spindle” (where the spindle will rotate freely), pull out knob (a) fig.3.10, and turn it clockwise. The knob (a) will then be latched in “loose spindle”. Fig.3.10 illustrated the knob (a) pulled out in the loose spindle position. 2. ...

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    Page 32 of 60 5. Very carefully insert the draw bar (b) and spindle (a) fig.3.12, down through the shaft as shown. Make sure the tang (c), on the spindle, is engaged with the notch (d), and thread spindle nut (e) onto threads (f). 6. Engage spindle lock as explained in the section “spindle lock”. 7....

  • Page 33

    Page 33 of 60 3.6 spindle vertical travel adjustment for 5-speed spindle moulder type a 1. Loosen handwheel lock (a) fig. 3.16, before making adjustment of spindle height. 2. To raise the spindle, turn handwheel (b) counterclockwise and to lower the spindle, turn handwheel (b) clockwise. 3. Tigten h...

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    Page 34 of 60 for 3-speed spindle moulder 1. Loosen handwheel lock (a) fig. 3.20, before making adjustment of spindle height. 2. To raise the spindle, turn handwheel (b) clockwise and lower the spindle, turn handwheel (b) counterclockwise. 3. Tighten handwheel lock (a) when desired spindle height is...

  • Page 35: 3.9 Table Rings

    Page 35 of 60 3. Loose the locking handles (d) on the right side of machine. 4. Turn the handwheel (b) to the required tilting degree and position. A dial indicator showing existing tilting degree is provided for your convenient adjustment. 5. Tighten the knob (c) and locking handles (d). For 3-spee...

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    Page 36 of 60 3.10 assembling and installing fence and dust chute assembling fence 1. Place fence body (a) fig.3.23 on the table. Fasten bar (c) to the front of the fence half using the locking lever (b) and washer. Assemble the remaining bar to the fence half in the same manner. 《note》 locking leve...

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    Page 37 of 60 2. Each fence half (e) can be moved independently, in o out, depending on the type of shaping operation that is being performed. To move the fence halves in or out, loosen one of the locking knobs (h) and turn one of the adjusting knobs (i) until the correct setting is obtained and tig...

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    Page 38 of 60 3-13 3.11 assembling miter gauge and clamp assembling miter gauge for 5-speed spindle moulder with fixed table 1. Locate the miter gauge bar (a) fig.3.28, and insert washer and (b) of bar into t-slot (c) of machine table. 2. Fig.3.29 illustrates the miter gauge bar (a) in the table slo...

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    Page 39 of 60 3-14 for 3-speed spindle moulder with fixed table 1. Locate the miter gauge bar (a) fig.3.31, and insert washer end (b) of bar into t-slot (c) of machine table. 2. Fig.3.32 illustrates the miter gauge bar (a) in the table slot. Place the miter gauge (f) on the bar. Fasten in place usin...

  • Page 40

    Page 40 of 60 3-15 miter gauge clamp a clamp (e) fig.3.35 is supplied with your miter gauge to securely hold workpieces when shaping small piece across the gain. The clamp (e) can be moved up or down as required on post (f). Fig. 3.35 stop fence for silding table (optional) 1. Insert two nuts (a) fi...

  • Page 41: 3.14 Tenoning Carriage

    Page 41 of 60 3-16 3.12 sliding table adjustment (for sliding table only) there are six adjustable eccentric rollers (a) fig.3.40, on sliding table. Wherever the table is unstable or not traveling in line, adjust the sliding table as follow: 1. Use open end wrench (b) to adjust the rollers. 2. Lock ...

  • Page 42

    Page 42 of 60 3-17 in down position as extension table the tenoning carriage can be lowered to be at the same level of the machine table and used as an extension table for the machine of long workpiece. 1. Loosen the two locking levers (e), and slide the tenoning table (c) just away from machine tab...

  • Page 43

    Page 43 of 60 3-18 3.16 installing curved work guiding (optional) the machine should be equipped with the curved work guiding when doing curved work. Please buy the safety guard for curved work with a profession manufactures which products are in compliance with of relevant (ce) regulations such as ...

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    Page 44 of 60 3-19 3.17 set-up and operation of control ststem for ps-515/l ps-515 plus, please refer to the addition instruction. Type a- 9 different settings of spindle height positions. Control panel / function of keys fig.3.46 illustrates the control panel of programmable spindle molder ps-515/l...

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    Page 45 of 60 m. Param/now key-used to set/check up to 10 different spindle height setting and zero reference points(s). N. Next key-each time next key is depressed digital readout advances to next parameter (setting). O. Negative signal p. Edit/run key-used to charge “edit” or “run” mode. Flashing ...

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    Page 46 of 60 automatic operation 1. Install cutter(s) on spindle. For this example three cutters are used and three height settings-one for each cutter. 2. In manual mode adjust spindle height to proper setting for cutter “a”, as shown in fig.3.47. Set reference point for setting no.1. 3. Setting n...

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    Page 47 of 60 《 note》 when the actual value/position exceeds the target value/position, please adjust the parameter by increasing the value of parameter 2 or reducing the value of parameter 4. When the target value/position exceeds the actual value/position, please adjust the parameter by reducing t...

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    Page 48 of 60 3-24.

  • Page 49

    Page 49 of 60 3-25.

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    Page 50 of 60 ps-515/l type b-900 different settings of spindle height positions. Control panel / function of keys -control panel 3-26.

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    Page 51 of 60 2 power connections before connecting from the starter to the power source, be sure that the voltage is the same as the electrical system supplied with the machine. Press "run” key and press the” up” and/or “down” button to check for proper direction. If the motion is backwards, change...

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    Page 52 of 60 3.3 follow steps 3.2 (a) and (b) to enter additional presets for each model and step (section) . After all settings are made press the "run" key and the spindle height setting is ready to run. 4. How to search previous settings to set up/check the spindle height in system: 4.1 press th...

  • Page 53

    Page 53 of 60 7 warning signal 7.1 00: emergency stop button not reset or cabinet door is not perfectly closed. 7.2 01: spindle motor has been overloaded and tripped the thermal overload protector in magnetic starter. Needs to be reset. 7.3 02: spindle height is too high and has tripped the limit sw...

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    Page 54 of 60 3-30

  • Page 55: Chapter 4. Operation

    Page 55 of 60 chapter 4. Operation 4.1 straight work using the fence is the safest and most satisfactory method of shaping, and should always be used when the work permits. Almost all straight work can be done with the fence. 1. For normal work, where a portion of the original edge of the stock is n...

  • Page 56: 4.2 Position of Collars

    Page 56 of 60 4.2 position of collars when shaping with collars, the collar must have sufficient bearing surface, as shown in fig.4.4. Also the work must be fairly heavy relative to the cut being made. Under no circumstances should a short, light work-piece be shaped against the collars, as shown in...

  • Page 57: 4.3 Tenoning

    Page 57 of 60 4.3 tenoning the provided miter gauge and clamp can be used for tenoning operations. The tenoning hood fitted with adjustable sections shall be used to guard the tool form above the work-piece and from the sides. 《warning》 keep guards in place and in working order. Always use tenoning ...

  • Page 58: Chapter 5. Maintenance

    Page 58 of 60 chapter 5. Maintenance before any maintenance/lubrication works, the electricity power should be shut off to avoid any involuntary retstart. 5.1 lubrication do not operate machine until properly lubricated. Apply a drop of light machine oil occasionally on the ledge and wall of the tab...

  • Page 59: 5.2 Periodical Maintenance

    Page 59 of 60 5.2 periodical maintenance periodically clean the inside of the machine from eventual presence of shaving or dust. Machine cleaning increases the machine life and its performance. To replace the ball bearings you should call skilled technician, then for this necessity contact your loca...

  • Page 60

    Page 60 of 60 chapter 6. Trobule shooting trouble possibel cause solution machine will not start. 1. Fuse blown or circuit breaker tripped. 1. Replace fuse or reset circuit breaker. 2. Cord damaged. 2. Have cord replaced by authorized service person. Overload kicks out 1. Extension cord too light or...

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    Laguna tools is not responsible for errors or omissions. Specifications subject to change. Machines may be shown with optional accessories. © 2015, laguna tools, inc. Laguna® and the laguna logo® are the registered trademarks of laguna tools, inc. All rights reserved. 2072 alton parkway. Irvine, ca ...