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  5. Owner's Manual

Lambretta DUE50 Owner's Manual

Manual is about: Motor Scooter

Summary of DUE50

  • Page 1

    Owners manual.

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    Owners record all correspondence relating to service problems may be addressed to: 14339 lake city way ne seattle, wa 98125 usa name: address: date purchased: vin: engine #: key #: dealer:.

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    Business card thank you for the confidence you have placed in us. We will always do everything possible to continue to earn your trust and goodwill..

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    Table of contents owners record 3 business card 4 foreword 8 pre-delivery 10 break in period 13 important precautions 14 safety precautions 15 controls and gauges 20 helmet storage bin 28 center stand 29.

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    Pre-ride check 30 basic operation 38 care and maintenance 44 common reasons for repair 59 troubleshooting 60 contacting lambretta 61 specifications 62 recommended products 65 reporting of safety defects 66 limited warranty coverage 67.

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    Maintenance schedule 83 maintenance & service record 96 change of address/ ownership form 99 notes 103.

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    Foreword dear valued customer, thank you from all of us at lambretta international, llc for purchasing your lambretta scooter. We extend our best wishes for many miles of safe and pleasurable travel on your new lambretta. For your own safety and longer service life of the vehicle, we urge you to fol...

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    Note lambretta international, a limited liability company based in seattle, washington, hereinafter also known as lambretta, lambretta usa, lambretta scooters, the manufacturer, the distributor and the company. This manual describes the lambretta due0, hereinafter also known as the scooter, the moto...

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    0 pre-delivery your dealer has performed the following checks and adjustments prior to delivery of your vehicle. This list can also be helpful to ensure proper working order of the vehicle after periods of storage or inoperation. Brakes: inspect brake cables/hoses/linkage for correct mounting, chafi...

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    Suspension: check for smooth suspension operation. Lubricate all grease points using correct specification grease. Check for correct suspension adjustments. Inspect fork and shock seals for leaks. Steering: check for smooth steering operation and handlebar bearings for proper adjustments. Electrical...

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    Fastening hardware: check front and rear axle nut and bolt torque. Check torque of drain plug and oil filter bolt. Check torque of all brake system nuts and bolts. Check torque of all steering system mounting hardware. Check torque of exhaust mounting hardware. Check torque of all remaining nuts, bo...

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    Break in period during the first 625 miles (1,000 km) of driving, observe the following break in procedure: allow the engine to warm up for approximately one minute before use. Do not exceed 80% of full throttle opening. Do not undertake long journeys at constant speed. Check engine oil level freque...

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    Important precautions the following precautions must be observed if your vehicle is equipped with a catalytic converter. If you are unsure whether your scooter has a catalytic converter or not, check with your dealer. The catalytic converter, which is installed inside the muffler, reduces the exhaus...

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    Safety precautions read owner’s manual. Read the motorcycle safety foundation’s scooter riding tips booklet which accompanies this manual. New or inexperienced riders should take a rider safety course from a qualified safety organization such as the motorcycle safety foundation before riding on the ...

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    Safety precautions it takes time to become familiar with a new vehicle. Lambretta recommends against lending your scooter to anyone not familiar with scooter operation in general and the lambretta in particular. Starting, idling or moving the throttle may cause this vehicle to begin moving. Do not s...

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    Safety precautions your riding skills and concentration diminish when you are cold, wet, too hot or dehydrated. Proceed with caution and reduce speed in traffic, bad weather, and poor visibility and road conditions. Use extreme caution when braking on loose road surfaces such as sand, gravel, grass,...

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    Safety precautions maintenance and inspections it is important to regularly inspect and maintain your scooter for safe and optimum performance. Regular inspection and service is required to maintain your limited warranty. The limited warranty period for this scooter is 24 months, or 20,000 kilometer...

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    Safety precautions if the scooter is dropped or laid down on it’s side for any reason: the engine oil may flow out through the crankcase breather tube, into the air cleaner and other systems by transferring oil from the crankcase. Scooters equipped with the evaporation control system can be damaged ...

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    0 controls and gauges know your scooter before operating your scooter, you should familiarize yourself with the controls. It is important that you can find and operate the controls successfully without looking away from the road..

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    Controls and gauges ignition switch off in this position, power is turned off and the engine stops. The key may then be removed. On in this position, all electrical equipment is powered, and the engine may be started. The key cannot be removed in this position. Lock in this position, the handlebar i...

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    Controls and gauges handlebar lock to lock, turn the handlebar to the left, then turn the key from “off” to “lock” while pushing in on the key. If the lock does not engage, move the handlebar slightly to the right. To unlock, turn the key to the “off” or “on” position. Note: always lock the handleba...

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    Controls and gauges emergency stop switch electric starter with key in the “on” position and the emergency stop switch set to “run”, engage the front or rear brake and then hold down the starter button. Never push while engine is running! Notes: the starter should not be engaged for more than five s...

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    Controls and gauges headlight the upper lamp is a low wattage marker light. The bottom lamp is a high intensity halogen projector beam headlight. Note: your headlight operates automatically whenever the scooter’s engine is running. Your vehicle is not equipped with a high-beam headlight. ° °.

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    Turn signal switch move the switch to the right to activate the right turn indicator. Move the switch to the left to activate the left turn indicator. Press the white button in the middle to turn off the turn indicator. Notes: always signal your turns and other maneuvers as required by law. Unlike a...

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    Controls and gauges due50 2 stroke instrument panel.

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    Controls and gauges speedometer - indicates the speed in both km/hour and mph. Mileage counter - the total mileage traveled in kilometers is indicated by the first five digits (white writing on black background). The last digit indicates 1/10th of a kilometer (100 meters). To convert from kilometers...

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    Helmet storage bin use the main key in the lock under the left side of the seat and lift the seat to open the helmet storage bin. Notes: the maximum load of this bin is 22 pounds (10 kg). Make sure the seat is locked before riding. This compartment gets very warm due to engine heat. Do not put heat ...

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    Center stand do not sit on your scooter while it is on the center or side stand. Doing so may cause the stand to bend. Also make sure to use the center or side stand on solid and firm ground..

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    0 pre-ride check is your scooter ready to ride? Before each ride, it’s important to inspect your scooter and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, as having a breakdown, or even a flat tire, can be a major inconvenience. Are you ready to r...

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    Pre-ride check pre-ride checklist check oil and fuel levels check steering check brakes check lights look for fuel, oil or brake fluid leaks. The side stand is up before moving mirrors adjusted properly you are dressed for the weather warning it is important to have a properly functioning battery fo...

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    Pre-ride check check steering handle check for smooth and easy operation of steering. Check brake lever for smooth operation. Braking free play should be between 3 ⁄ 8 – 3 ⁄ 4 " after brake adjustment. Check for any abnormalities. Please contact your local dealer for inspection and adjustment if any...

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    Pre-ride check rear drum brake adjustment have your authorized lambretta dealer show you how to properly adjust your rear drum brake, as this is a safety critical adjustment. Caution the rear brake adjustment nut must be seated as shown in the illustration above. Any slight deviation may result in b...

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    Pre-ride check check signal light turn main switch to “on” position. Turn on signal light and check the function for right and left. Check tire pressure. Standard tire pressure one passenger two passengers front 20 psi/1.4 bar 24 psi/1.7 bar rear 26 psi/1.8 bar 32 psi/2.2 bar inflation pressure shou...

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    Pre-ride check to check tire inflation pressure: remove the cap from the valve on one tire, and then firmly press the tire gauge onto the valve. Add air till you reach the recommended air pressure. Replace the valve cap. Repeat this procedure for each tire. Visually inspect the tires to make sure th...

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    Pre-ride check tire inflation tips: use a tire gauge to check the tire inflation pressure at least once a month and before long trips. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Use the recommended cold inflation pressure for ...

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    Pre-ride check inspect tires check if there are any foreign objects stuck in the tire such as nails or screws. Check tires for cracks or wear using the wear indicator. If the tire is damaged, punctured or worn, it should be replaced before riding. Check front & rear shock absorbers apply pressure on...

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    Basic operation starting notes starting, idling or moving the throttle may cause this vehicle to start moving. Do not start the motor scooter or move the throttle unless you are prepared for vehicle movement. When the scooter is started, idle speed may be noticeably higher than when the engine is wa...

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    Basic operation engine start-up — by electric starter turn ignition switch to “on”. Turn the emergency stop switch to the “run” position. Hold down the front or rear brake. Push the start button for up to 5 seconds until the engine starts. Warm up engine for approximately 3 minutes after a cold star...

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    0 basic operation engine start-up — by kick start lever turn ignition switch to “on”. Turn the emergency stop switch to the “run” position. Put scooter on center stand. Kick downward on the kick start lever with adequate force. Notes: do not open (twist) throttle while starting. Caution: after the e...

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    Basic operation automatic transmission for easy and comfortable riding, your new vehicle has an automatic transmission with a centrifugal clutch. This system is designed to provide optimal fuel consumption and acceleration by adjusting the transmission ratio in relation to torque demands and engine ...

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    Basic operation brakes after driving in rain for some time without applying the brakes, or any time brake components such as the brake rotors and pads are wet or cold, the first braking action can be less effective. Increasing pressure at the brake levers may be necessary to obtain desired results. ...

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    Basic operation driving economically economical driving conserves natural resources better driving economy may be obtained by thinking ahead, avoiding rapid starts and stops and by adjusting the speed of your vehicle to immediate traffic conditions. Observe the following rules: bring the engine to n...

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    Care and maintenance refueling your scooter make sure ignition is in the “off” position. Locate the filler cap under the seat. Squeeze the two black sides of the filler cap and pull upwards to remove. Fill tank with premium unleaded gasoline with a 91 octane rating minimum only. Do not top off after...

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    Care and maintenance top tier detergent gasoline helps riders avoid lower quality gasoline, which can leave deposits on critical engine parts, which reduces engine performance. That’s something both vehicle owners and automakers want to avoid. At the time of printing, the following were top tier gas...

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    Care and maintenance fuel tips and safety warnings gasoline is highly flammable and poisonous. It burns violently and can cause serious injury. Whenever you are around gasoline, avoid inhaling fumes and skin contact. Never allow sparks, flame or smoking materials near gasoline! The fuel gauge on the...

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    Care and maintenance fuel tips and safety warnings do not use gasoline containing methanol (methyl alcohol, wood alcohol) this can result in performance deterioration and can damage critical parts in the fuel system. Such damage is not covered by your lambretta limited warranty. Warning! Never carry...

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    Care and maintenance methanol (methyl or wood alcohol)—up to 5% by volume as long as it also contains co- solvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber...

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    Care and maintenance check engine oil use a phillips screwdriver to remove oil tank cover located above the rear of the footpad. Inspect the oil level. If it is near to the lower level, refill specific 2t engine oil to upper level. Notes: use 2t engine oil that meets api tc, jaso fc, nmma, tc-w/ tcw...

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    0 care and maintenance battery care and maintenance the service life of the battery is dependent on its condition of charge. The battery should always be kept sufficiently charged, in order to last an optimum length of time. Therefore, we strongly recommend that you have the battery charge checked f...

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    Care and maintenance replacing the fuse if an electrical component fails to function, it is possible that the fuse has blown due to a temporary circuit overload. The easiest way to see if the fuse is blown is to remove it from its holder. From the side, examine the metal wire to see if it is broken ...

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    Care and maintenance important battery safety warnings the load placed on the battery is greater during the winter because the capacity of the battery decreases as the temperature drops. A discharged or dead battery can freeze at about 14°f (-10°c). In that instance the battery must be replaced befo...

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    Care and maintenance battery recycling batteries contain materials that are harmful to the environment if disposed of improperly. Batteries should only be recycled, never thrown away. Most sellers of batteries accept old batteries for recycling. Replacing light bulbs caution! Before removing a defec...

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    Care and maintenance washing your scooter wash your scooter using a garden hose. Do not use a pressure washer or coin operated self-serve car wash. High pressure water or air may cause damage to scooter parts. Ask your authorized lambretta dealer about recommended cleaning products. The scooter shou...

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    Care and maintenance water repellent on side view mirror the side view mirrors may be treated with a water repellent coating. The coating improves vision by causing the water to run off quickly. Warning! When the scooter is driven immediately after being washed, apply both brakes several times in or...

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    Care and maintenance storing your scooter if you do not use your scooter for a month or longer, incorrect storage may cause damage that is not covered by your lambretta limited warranty. Due to the many geographic regions in which lambretta scooters are sold, a good source of information about stori...

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    Care and maintenance extremes in weather can also damage the finish of your scooter on items such as: paint upholstery trim unpainted plastic metal components rubber instrument panel gauges your lambretta limited warranty does not cover any damage caused by improper storage or neglect of your scoote...

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    Care and maintenance transporting your scooter if your scooter needs to be transported, it should be carried on a motorcycle trailer, or a truck or trailer with a flatbed area. Do not tow your scooter, as towing can seriously damage the transmission. When calling a towing or transporting service, be...

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    Common reasons for repair improper storage neglected or improper maintenance improper break in incorrect products used on vehicle deferred small repairs becoming major problems damage to the fuel system caused by low or poor quality fuel dropping or laying the scooter on its side 1. 2. 3. 4. 5. 6. 7...

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    0 troubleshooting 1. Scooter won’t start, electric starter doesn’t operate check to make sure that the ignition is in the “on” position, and that the engine stop switch is in the “run” position. The starter will not run unless either the front or rear brake is engaged. Check to make sure that both b...

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    Contacting lambretta if after reading this manual and the motorcycle safety foundation scooter tips booklet which accompanied it you have questions which are not answered, please ask your lambretta dealer. If they do not have the answer to your question, they can direct you to someone who does. It i...

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    Specifications fluid capacities model/engine due0 stroke length 0" width " height " wheel base " net weight 190 lb. Engine type forced air-cooled, 2 stroke, reed valve displacement 49.3cc bore x stroke 40 x 39.2 mm compression ratio 7.2:1 ignition c.D.I. Ignition starting electric & kick front suspe...

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    Specifications model/engine due0 stroke tire 120/70-12 front & rear rim 12” x 3”–dot front brake disc rear brake drum.

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    Lights and fuses engine/model due0 - stroke front lights 12v 35w/35w position lights 12v 5w rear light / brake light 12v, 5w / 21w x 1 signal lights 12v, 10w x 4 speedometer light 12v, 3.4w, 1.7w oil indicator light (2 stroke only) 12v, 1.7w signal indicator light 12v, 1.7w high beam indicator light...

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    Recommended products it is our belief that castrol makes one of the finest lubricants available today. We recommend the following fluids and lubricants for your 2008 lambretta scooters: 1. Castrol gt lma brake fluid 2. Engine oil 49cc 2 stroke engines - castrol 2t motorcycle oil 3. Transmission gear...

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    Reporting of safety defects if you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying lambretta international, llc. If nhtsa receives similar...

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    Limited warranty coverage lambretta limited warranty all new lambretta scooters come with a 2 year limited warranty. This warranty is effective from the date of purchase by the original owner. There is no deductible for the repairs, and the warranty is fully transferable. This warranty provides cove...

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    Limited warranty coverage items not covered tire damage: damage to the tires such as punctures, cuts, snags, bruises, impact damage and breaks resulting from pothole impact, curb impact or from other objects, are not covered. Damage from incorrect inflation, excessive axle load, off-road use, racing...

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    Limited warranty coverage damage due to alterations: alterations by changing or adding to the vehicle can adversely affect its performance, reliability, and longevity. Damage caused by repair parts: malfunctions caused by the use of other than original lambretta spare parts and accessories. Damages ...

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    0 extra expenses: this limited warranty does not cover payment for loss of the use of the vehicle during limited warranty repairs nor lodging bills, rentals, or other travel costs, towing, telephone calls, or loss of pay. Also not covered are any other incidental or consequential damages. Failure to...

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    Limited warranty coverage state laws. Some states may not allow limitations on how long an implied warranty lasts. Some states may not allow exclusion or limitation of incidental or consequential damages or limitation on how long an implied warranty lasts, so the above limitation may not apply to yo...

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    Manufacturer’s warranty coverage class i motorcycle or motor scooter (60-169cc): for a period of use of five (5) years or 12,000 kilometers (7,456 miles), whichever comes first. Class ii motorcycle or motor scooter (170- 279cc): for a period of use of five (5) years or 18,000 kilometers (11,185 mile...

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    Limited warranty coverage if you have any questions, regarding your warranty rights and responsibilities, you should contact your authorized lambretta dealer. Lambretta international, llc emission control system warranty statement lambretta international, llc, 14339 lake city way ne, seattle, wa 981...

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    1. Coverage warranty defects shall be remedied during customary business hours at any authorized lambretta dealer located within the united states of america in compliance with the clean air act and applicable regulations of the united states environmental protection agency and the california air re...

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    Limited warranty coverage for all warranted parts replaced and labor charges based on lambretta recommended time allowance of the warranty repair and the geographically appropriate hourly labor rate. The owner may be required to keep receipts and failed parts in order to receive compensation. 2. Lim...

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    3. Limited liability a. The liability of lambretta international, llc under this emission control system warranty is limited solely to the remedying of defects in material or workmanship by an authorized lambretta dealer at its place of business during customary business hours. This warranty does no...

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    Limited warranty coverage implied warranty lasts so the above limitations may not apply to you. C. No dealer is authorized to modify this lambretta limited emission control system warranty. 4. Legal rights this warranty gives you specific legal rights, and you may have other rights which vary from s...

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    Maintenance records and receipts keeping an accurate maintenance record will help ensure that your new lambretta motor scooter is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the scooter is sold, these receipts should be transferred with the motor scooter...

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    The following warranty applies to lambretta scooters distributed by lambretta international, llc. This warranty is the only warranty on these products, other than the emission control system, and noise emission control system set out elsewhere. No express warranty is given by lambretta international...

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    0 warranty statement where a defective part can be replaced by part/s or alternative brand/s, which are normally used by lambretta international, llc. In the course of manufacture, lambretta international reserves the right to carry out the replacement by a part or parts of any such alternative bran...

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    Warranty statement parts of the vehicle that have been subject to misuse, accident, negligent treatment or which have been used in conjunction with part and equipment not manufactured or recommended for use by lambretta international. Parts of the vehicle that have been altered and modified or repla...

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    Warranty statement this warranty is given in lieu of and excludes every condition or warranty whether statutory or otherwise not herein expressly set out..

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    Maintenance schedule lambretta continuously strives to improve our product’s safety and reliability. Therefore, we reserve the right to make changes in the periodic maintenance work which is required for our scooters. Besides the listed periodic maintenance, it may be required or necessary to perfor...

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    Periodic checks and services for due 50cc 2 stroke item 00 000 000 000 000 000 000 000 000 000 0000 continue every fuel filter r r r ,000 brake system i i i i i i i i i i i ,000 drive belt air cleaner nuts, bolts t t t ,000 gear oil r r r ,000 carburetor i i ,000 spark plug tire i i i i i i i i i i ...

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    First service 300km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect brake system, check brake fluid level. Adjust rear drum brake. Replace gear oil. Check and correct tire pressure and visually inspect for damage check and tighten all external nuts, bolts and scre...

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    Second service 1000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Check and correct tire pressure and visual...

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    Third service 2000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Inspect pulse air filter. Inspect muffler catalyst. Inspect fuel li...

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    Fourth service 3000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Check and correct tire pressure and visual...

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    Fifth service 4000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Check and correct tire pressure and visuall...

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    0 sixth service 5000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Replace drive belt. Change air cleaner fi...

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    Seventh service 6000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Replace fuel filter. Check and correct ti...

  • Page 92

    Eighth service 7000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Check and correct tire pressure and visual...

  • Page 93

    Ninth service 8000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Check and correct tire pressure and visuall...

  • Page 94

    Tenth service 9000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Check and correct tire pressure and visuall...

  • Page 95

    Eleventh service 10000km— due 50cc 2 stroke check all lights, horn and switches for proper function. Inspect battery and clean terminals. Inspect and clean spark plug, replace if necessary. Inspect brake system, check brake fluid level. Adjust rear drum brake. Replace fuel filter. Replace drive belt...

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    P.D.I 300km 1000km notes: notes: notes: dealer: date: dealer: date: dealer: date: 2000km 3000km 4000km notes: notes: notes: dealer: date: dealer: date: dealer: date: maintenance & service record.

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    5000km 6000km 7000km notes: notes: notes: dealer: date: dealer: date: dealer: date: 8000km 9000km 10000km notes: notes: notes: dealer: date: dealer: date: dealer: date: maintenance & service record.

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    11000km 12000km 13000km notes: notes: notes: dealer: date: dealer: date: dealer: date: 14000km 15000km 16000km notes: notes: notes: dealer: date: dealer: date: dealer: date: maintenance & service record.

  • Page 99

    Change of address/ ownership form notice of: change of address notice of pre-owned scooter purchase please print and give complete information. Vin mileage model warranty registration number last name first name middle address city state zip telephone ext email signature.

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    14339 lake city way ne seattle, wa 98125 usa please return completed form to:.

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    0 change of address/ ownership form notice of: change of address notice of pre-owned scooter purchase please print and give complete information. Vin mileage model warranty registration number last name first name middle address city state zip telephone ext email signature.

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    14339 lake city way ne seattle, wa 98125 usa please return completed form to:.

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    0 notes _________________________________________________________________________________________________ _________________________________________________________________________________________________ ________________________________________________________________________________________________...

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    0 © 2006 lambretta international llc. All rights reserved. Lambretta international, llc, 14339 lake city wy ne, seattle, wa, 98125.