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Lancer 23308 SERIES Installation And Service Manual

Manual is about: COLD CARB ICE COOLED FREESTANDING DISPENSER

Summary of 23308 SERIES

  • Page 1

    Cold carb ice cooled dispenser series 23308 - freestanding installation and service manual pn 28-0752/02 lancer corp 6655 lancer blvd. San antonio, texas 78219 to order parts, call customer service: 800-729-1500 warranty/technical support: 800-729-1550 email: custserv@lancercorp.Com www.Lancercorp.C...

  • Page 2

    2 28-0752/02 table of contents specifications..............................................................................................................................................3 safety............................................................................................................

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    3 28-0752/02 specifications width: 30 1/8 inches (765 mm) depth: 24 1/2 inches (622 mm) height (with legs): 56 1/2 inches (1435 mm) weight empty: 381 pounds (173 kg) operating: 511 pounds (232 kg) shipping: 470 pounds (213 kg) ice bin capacity: 130 pounds (59 kg) safety warning! Grounding the power ...

  • Page 4

    4 28-0752/02 1. Installation of lancer ice cooled dispenser 1.1 receiving each unit is tested under operating conditions and inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. ...

  • Page 5

    5 28-0752/02 5. Connect the water inlet line to the pump. Complete the water line connection between the pump and the water inlet to the carbonator at the bottom of the dispenser. 6. Provide a suitable drain in the plumbing system and attach the 3/4 inch (1.90 cm) diameter schedule 40 pvc drains to ...

  • Page 6

    6 28-0752/02 3. Remove the diffuser by pulling down. 4. Install lancer yellow syrup separator (pn 54-0031) in place of the nozzle. 5. Activate the dispensing valve to fill the separator syrup tube. 6. Hold a brix cup under the syrup separator and dispense water and syrup into the cup for four second...

  • Page 7

    7 28-0752/02 2.2 system startup 1. Pour several drinks from each mvu to prime for beverages. 2. Prime all flavor shots. 2.3 program the multi valve unit (mvu) all units are factory pre-set with the following: mvu #1 (right side) mvu #2 (right center) mvu #3 (left center) position a b c d e f water/ ...

  • Page 8

    8 28-0752/02 mvu #4 (left side) *virtual brands indirectly report a sold out from association with a sub-flavor that has sold out enabled. For ex- ample, in mvu #4 (above), if position b reports a sold out, position e will also report a sold out because position b is a sub-flavor of position e. In m...

  • Page 9

    9 28-0752/02 step 2 press a brand button to change that beverage from “water off” to “plain water on”. Led will illuminate and stay on for non-carb beverages. Press the same brand button again to switch from non-carb to carb. Press the button one more time to turn the water off for that valve (if po...

  • Page 10

    10 28-0752/02 2.4 set mvu for flavor shots step 1 press both a and c brand buttons (at the same time) on the mvu panel for five seconds to get into programming mode. Step 2 press the “shot” button. The “shot” button will illuminate. Brands enabled for shots will be illuminated. Step 3 press the “bra...

  • Page 11

    11 28-0752/02 2.5 virtual brand programming step 5 press the pour/cancel button to lock the changes in place and exit the programming mode. Note: the program will save automatically in 60 seconds if no additional changes are made in that time frame; however, you can exit any time within the 60 secon...

  • Page 12

    12 28-0752/02 2.6 programming brands for sold-out the syrup inlet must be equipped with a sold out switch and the harness must be connected to the respective mvu control board at j6 or j7. J6 = sold out sensor 1 j7 = sold out sensor 2 a maximum of 2 brands per mvu can be set for sold out. If a virtu...

  • Page 13

    13 28-0752/02 step 2 select sold out input 1. The led will illuminate. Step 3 select sold out input 2. The led will blink slowly. Step 4 press the pour/cancel button to lock the changes and exit the program mode. Note: the program will save automatically in 60 seconds if no additional changes are ma...

  • Page 14

    14 28-0752/02 2.7 flow rate check the dispenser’s water flow rate can be checked/calibrated using the on board computer as a timer. To check/adjust flow rate: step 1: remove splashguard and module cover to expose syrup flow controls and solenoids. Remove tower cap to expose the soda and plain water ...

  • Page 15

    15 28-0752/02 2.8 ratio process step 1: remove outer nozzle and insert mvu separator if not done on previous step. Step 2: prime separator by running the valve. Step 3: press and fill the ratio cup to the appropriate levels. Step 4: check/adjust ratio on each brand. Use flow controls to adjust syrup...

  • Page 16

    16 28-0752/02 2.9 portion control programming (mvu) (no top-off) multiple brands can be programmed at the same time to pour the same amounts for each size during this step. Do this by selecting several brand buttons; however, the first button selected will illuminate and only its beverage will pour....

  • Page 17

    17 28-0752/02 2.10 portion control programming with top-off (mvu) step 4 repeat this step for each of the other size cups. Step 5 select other brands and repeat these steps for each of them. Press the “pour/cancel” button to save programming. Note: the program will save automatically in 60 seconds i...

  • Page 18

    18 28-0752/02 step 5: after beverage settles, press the size button again to top off the drink. If the settle time is more than fifteen seconds, the auto top-off times are cleared for all selected flavors. Step 6: repeat steps 2-5 for additional brands and cup sizes. Step 2 press the brand button. T...

  • Page 19

    19 28-0752/02 2.11 shot size programming flavor shot portions can be adjusted using the mvu touchpad and a graduated cylinder. To adjust flavor shots: step 1 while in portion control programming, press the shot button. Pressing the shot button again will exit shot size programming. Step 2 press a “b...

  • Page 20

    20 28-0752/02 step 4: repeat steps 2 and 3 for each of the other brands. Step 5: press pour/cancel to save the settings. Note: the program will save automatically in 60 seconds if no additional changes are made in that time frame; however, you can exit any time within the 60 seconds window by pressi...

  • Page 21

    21 28-0752/02 beverages - manual dispense 2.13 final assembly 1. Reinstall the front cover plate. 2. Reinstall drip tray, splash plate and cup rest. System is ready for operation. 3. Recommended service and maintenance 3.1 scheduled daily – section 3.4 monthly – section 3.5 . Periodic sanitizing - s...

  • Page 22

    22 28-0752/02 recommended cleaning solution cleaning solutions (for example, ivory liquid, calgon, etc.) mixed with clean, potable water at a temperature of 90 to 110 degrees fahrenheit should be used to clean equipment. The mixture ratio, using ivory liquid, is one ounce of cleanser to two gallons ...

  • Page 23

    23 28-0752/02 note: a fresh water rinse cannot follow sanitization of equipment. Purge only with the end use product. This is an nsf requirement. 12. Test dispenser in the normal manner for proper operation. Taste dispensed product to ensure there is no off- taste. If off-taste is found, flush syrup...

  • Page 24

    24 28-0752/02 4. Troubleshooting trouble cause remedy continued on next page 4.1 no carbonation. A. Carbonator motor not running. B. Absence of co 2 gas. C. Gas only from valves. D. Carbonator tank air bound. E. Co 2 gas pressure below 75 psi. F. Carbonator motor running continuously. G. Water pump ...

  • Page 25

    25 28-0752/02 trouble cause remedy 4.4 pump deck led blinking 4 blinks per second. A. No water to pump. A. Ensure water supply is on, carbonator pump motor is connected, and probe is not damaged. Reset by unplugging and re-plugging power supply. 4.5 pump deck led blinking 1 blink per second. A. Shor...

  • Page 26

    26 28-0752/02 5. Illustrations, parts listings, and wiring diagrams 5.1 icd series 23308 freestanding.

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    27 28-0752/02 5.1 icd series 23308 freestanding item pn description 1 30-10260 panel, back, f/s, sonic, 30x23 2 05-2455 handle, flush pull, snap fit 3 50-0503 isolator pad, panel, f/s, 3023 4 30-10299 panel, front, 3023fs 5 52-3075 probe assy, 2.5 cast in carb, ko 6 81-0663 leg, 4pcs, adjst, 6” tall...

  • Page 28

    28 28-0752/02 5.2 icd series 23308 freestanding tower assembly d et ai l a d et ail a ha rn es s co n n ec ti o n s harness conne ctions pl um bi n g d ia gr am pl umbing di ag ram fr o n t fr ont ff ee cwcw dd cc pwpw bb aa 11 33 44 66 77 77 88 99 1010 1111 1212 w at er w ater 1313 1414 1616 1818 1...

  • Page 29

    29 28-0752/02 5.2 icd series 23308 freestanding tower assembly item pn description 1 02-0089 o-ring, 2-012, 97-0999 2 05-2775 retainer, slnd outlet frg, m 3 04-0236 scr, 10-24x.375, phd, ph, ms, s 4 04-0267/02 scr, 8-16x.5, plsti, hhsw/w, s 5 04-1574 scr, 8-32x1.25, ph, ph/sl, rl 6 04-0470 scr, 6-19...

  • Page 30

    30 28-0752/02 5.3 nozzle sub-assembly item pn description 1 01-0012 adaptor, 1/4 barb x dole 2 02-0005 o-ring, 2-010, 97-0999 3 07-0446 clmp, stpls, oetkr16700988, 13/32 4 07-0433 clp, stpls, otkr, 16700993, 1/2 5 08-0523/01 mvu, tube, formed 6 08-0029 tubing, innerbrd, .250id x .4 7 54-0481 nozzle,...

  • Page 31

    31 28-0752/02 5.5 valve assembly 2-pack, mvu 5.6 body flow control 2-pack, mvu item pn description 1 17-0624-1 body assy, fc, 4.5, syrup 2 17-0645 body assy, solenoid, 2-pack, 4.5 2 1 item pn description 1 05-2671 body, flow control, 2-pack 2 03-0088/02 retainer, flow control 3 82-0527/01 plug adjus...

  • Page 32

    32 28-0752/02 5.7 body assembly solenoid 2-pack, mvu 88 1313 99 11 55 1515 1010 1111 1414 1616 33 77 44 66 22 1717 1212 f ro n t vi ew f ront vi ew (r et ai n er p la te s an d (r et ainer pl ates and s cr ew s re m o ve d ) scr ews remove d) 6x6x 2x2x 8x8x 2x2x.

  • Page 33

    33 28-0752/02 5.7 body assembly solenoid 2-pack, mvu item pn description 1 05-2670 body, solenoid, 2-pack 2 02-0005 o-ring, 2-010, 97-0999 3 05-2732 seat, mvu 4 04-0060/01 washer, solenoid, vv 5 03-0180/02 spring, core, vv 6 23-1488 core assy, molded seal, vv 7 12-0364/04-01 coil assy, lfcv 8 02-053...

  • Page 34

    34 28-0752/02 5.8 cvm water valve assembly 4.5 2 2 7 7 18 18 19 19 3 3 17 17 13 13 4 4 12 12 8 8 16 16 1 1 11 11 15 15 5 5 14 14 20 20 9 9 10 10 6 6 10 10 item pn description 1 02-0109 o-ring, 2-114,97-0999 2 82-0528 plug adjust assy, white/green 3 02-0132 o-ring, 2-113, 97-0999 4 02-0005 o-ring, 2-...

  • Page 35

    35 28-0752/02 5.9 wiring diagram 7 6 5 4 3 2 1 item pn description 1 52-0931/01 harness assy, sos, main 2 52-3210 harness, main, right side, mvu 3 52-3205 harness, main, left side, mvu 4 52-3207 harness, wire assy, jumper 5 52-3206 harness assy, keyswitch 6 52-3211 harness assy, sos, connection 7 52...

  • Page 36

    36 28-0752/02 5.10 mvu.

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    37 28-0752/02 5.11 mvu control board.

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    38 28-0752/02 5.12 power supply 22 1616 2727 44 1010 99 77 11 33 1919 1818 1313 66 1515 2929 2828 55 1414 1212 88.

  • Page 39

    39 28-0752/02 5.12 power supply - parts list item pn description 1 30-10225/01 base, elect hsg, power supply 2 30-10226 cover, elect hsg, power supply 3 52-3201 outlet assy, ac, power supply 4 52-3202/01 harn, 24v out, 115v in 5 52-3203 led assy, power indicator 6 52-3204 lead, black, circuit breake...

  • Page 40

    Lancer to order parts, call customer service: 800-729-1500 warranty/technical support: 800-729-1550 email: custserv@lancercorp.Com www.Lancercorp.Com.