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  4. FLAVOR SELECT 22
  5. Installation And Service Manual

Lancer FLAVOR SELECT 22 Installation And Service Manual

Manual is about: ICE BEVERAGE DISPENSER

Summary of FLAVOR SELECT 22

  • Page 1

    Flavor select 22 (fs22) ice beverage dispenser “lancer” is the registered trademark of lancer © 2008 by lancer, all rights reserved. Lancer 6655 lancer blvd. San antonio, texas 78219 to order parts, call customer service: 800-729-1500 warranty/technical support: 800-729-1550 email: custserv@lancerco...

  • Page 2

    Table of contents about the fs22 ................................................................................................................3 fs22 dispensers..............................................................................................................3 specifications...............

  • Page 3

    3.6 carbonator pump modifications .............................................................26 4. Troubleshooting...................................................................................................27 5. Illustrations, parts listings, and wiring diagrams ...............................

  • Page 4

    Fs22 specifications dimensions width: 22 in (559 mm) depth: 30.5 in (775 mm) height: 40.25 in (1022 mm) space required left side: 1 in (25 mm) right side: 1 in (25 mm) back: 1 in (25 mm) top: 6 in (152 mm) optional legs: 4 in (102 mm) electrical 115vac/60hz, 7amps, 805 watts weight without ice: 280 ...

  • Page 5

    Pre-installation checklist before getting started each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage ...

  • Page 6: $ 2 ) 0 4 2 ! 9

    Fs22 counter cutout 6 p.N. 28-0580/02 v v v v v v v v v h $)!-%4%2 /04)/.!, h v v v h & 2 / . 4 / & $ ) 3 0 % . 3 % 2 /04)/.!, (/,%3 &/2 &!34%.).' $)30%.3%2 4/ #/5.4%2 7)4( 3#2%73 #54 /54 $!3(%$ !2%! $ 2 ) 0 4 2 ! 9.

  • Page 7

    Safety the minimum/maximum ambient operating temperature for the dispenser is 40 to 90 degrees f. The dispenser is for indoor use only. Automatic agitation the dispenser is equipped with automatic agitation and will activate unexpectedly. Do not place hands or foreign objects in the ice storage comp...

  • Page 8

    Ice 1. Installation 1.1 selecting a location for the dispenser make sure the location meets these requirements: a. Access to a dedicated, grounded 20 amp electrical outlet. B. Convenient to an open drain with access for soda, water, and syrup lines. C. Sufficient clearance above the dispenser for se...

  • Page 9

    Leveling the dispenser: in order to facilitate proper dispenser drainage and carbonation, ensure that the dispenser is level, front to back and side to side. Place a level on the top of the rear edge of the dispenser. The bubble must settle between the level lines. Repeat this procedure for the rema...

  • Page 10

    1.2 drain spider the drain spider is located directly in the center of the bin under the ice shroud. The coldplate has a cavity designed to hold the drain spider. During shipment or instal- lation, the drain spider may become dislodged from its original position. Prior to installing the dispenser, e...

  • Page 11

    11 p.N. 28-0580/02 1.3 fs22 installation overview - 1.

  • Page 12

    12 p.N. 28-0580/02 1.4 fs22 installation overview - 2.

  • Page 13

    13 p.N. 28-0580/02 1.5 connecting to water supply lines a. Use a filter in the water line to avoid equipment damage and beverage off-taste. Check the water filter periodically, as required by local conditions. B. Protect the water supply by means of an air gap, a backflow prevention device, or anoth...

  • Page 14

    1.6 connecting co 2 a. Provide a regulated co 2 supply to the dispenser through a 3/8 inch supply line. The maximum pressure is 80 psi. 1.7 connecting to electrical power a. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet...

  • Page 15

    Note: install the water regulator (lancer pn 18-0306) as close as possible to the water carbonator pump inlet. The recommended water pressure value feeding the carbonator is a minimum of 25 psi. If the normal water pressure does not exceed 50 psi, but fluctuates over this value (for example, when wa...

  • Page 16

    Disconnect the dispenser from the power source before removing any parts from the bin. Automatic agitation can occur at any time. Warning! When installing an icemaker on an ibd dispenser, use a bin thermostat to control the ice level. This will prevent damage to the dispensing mechanism. The bracket...

  • Page 17: Do Not:

    2. Cleaning and sanitizing 2.1 general information lancer equipment is shipped from the factory cleaned and sanitized in accordance with nsf guidelines. The equipment must be cleaned and sanitized after installation is complete. The operator of the equipment must provide continuous maintenance as re...

  • Page 18

    2.2 cleaning and sanitizing solutions cleaning solution: mix a mild, non-abrasive detergent with clean, potable water at a temperature of 90 to 110 degrees f. The mixture ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of five gallons of cleaning solution. Do not use abrasiv...

  • Page 19

    E. Fill a cup with clean warm water and rinse nozzle body. F. Make certain that the nozzle o-ring is not torn or otherwise damaged. If necessary, replace damaged o-ring with lancer pn 02-0231. G. Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by sliding it ov...

  • Page 20

    G. White wheel shroud (pellet ice) g. Black wheel shroud (cubed ice) h. Using the cleaning solution described in the “cleaning and sanitizing solutions” section and a clean cloth or soft brush, clean all removable parts, sides of ice bin, ice chute and surface of aluminum casting. I. Using hot water...

  • Page 21

    2.5 cleaning and sanitizing beverage components - bag-in-box systems note: extended lengths of product lines may require more time for flushing and rinsing lines than stated below. A. Disconnect the syrup quick disconnect coupling from the syrup packages and connect the coupling to a bag valve remov...

  • Page 22

    H. Rinse the lower chute thoroughly. I. Dry the lower chute thoroughly. J. Empty the cleaning solution from the spray bottle, then refill with plain water. Rinse the upper chute thoroughly. K. Dry the upper chute. L. Reinstall the lower ice chute onto the upper chute, then reinstall the spring. M. R...

  • Page 23

    Valves can be adjusted by scrolling through the menus (see figure above) using the up and down arrows. By pressing the enter button, a submenu is revealed. In the submenu, the individual valves can be adjusted to the desired configuration. B. Menus and submenus initialization screen (boot up only) l...

  • Page 24

    1. Bonus flavors a. Decide if the bonus flavors will be set to add an injected flavor to the brands or dispense carbonated water/plain water. B. Choose the valve number (1-2) by scrolling up and down arrows. C. Use the left and right arrows to shift to the top, middle, or bottom "bonus" flavors cate...

  • Page 25

    E. Once the tank is full, turn the power back on and purge the system by dispensing a carbonated drink. You should only get plain water as the co 2 is still off. Dispense several times. F. Turn on the co 2 supply g. Turn off the power in order to reconnect the pump harness. Turn power back on. H. Di...

  • Page 26

    26 p.N. 28-0580/02 valves). J. Hold the lancer brix cup under the syrup separator and activate valve. Check brix. K. To obtain the proper brix, use screwdriver to adjust syrup flow control. L. Once proper ratio is obtained, repeat to verify. M. Repeat process for each valve. N. Remove syrup separato...

  • Page 27

    27 p.N. 28-0580/02 4. Troubleshooting trouble cause remedy continued on next page 4.1 no product when switch is activated. (switch panel does not light up when activated.) a. Keyswitch is off, or keyswitch harness is disconnected. B. 9-in valve harness is disconnected. C. Defective switch assembly. ...

  • Page 28

    28 p.N. 28-0580/02 trouble cause remedy continued on next page 4.7 valves do not operate. A. Keyswitch is off, or keyswitch harness is disconnected. B. Circuit breaker tripped. C. Unit not plugged in. A. Turn keyswitch and/or make sure keyswitch harness is connected. B. Reset circuit breaker. C. Plu...

  • Page 29

    29 p.N. 28-0580/02 trouble cause remedy continued on next page 4.14 insufficient syrup flow. A. Insufficient co2 pressure to bib pumps. B. Shutoff on mounting block not fully open. C. Foreign debris in syrup flow control. D. Defective bib pump. A. Adjust co2 pressure to 80 psi (min 70 psi) for bib p...

  • Page 30

    Trouble cause remedy continued on next page 4.17 valve will not shut off. A. Debris in solenoid seat. B. Solenoid plunger sticking. A. Activate valve a few times to free debris. Remove the solenoid coil and plunger and clean out foreign material. B. Replace solenoid coil. 4.18 syrup only dispensed. ...

  • Page 31

    Trouble cause remedy continued on next page 4.22 circuit breaker tripping. A. Valve wire harnesses shorted to itself or faucet plate. B. Controller pcb is bad. C. Secondary wire harness is shorted. D. Power supply is bad. A. Detect short by disconnecting valve harnesses from switch panel (2 25-pin h...

  • Page 32

    32 p.N. 28-0580/02 5. Illustrations, parts listings and wiring diagrams 5.1 final assembly 1 2 5 6 3 4 9 10 7 8 11 12 14 15 35 34 13 27 28 29 25 26 30 31 32 33 16 17 18 19 20 21 24 22 23 36.

  • Page 33

    33 p.N. 28-0580/02 5.1 final assembly - parts list part no. Description 85-14408-06-2 ibd, acmb, 22”, 150#, 8/6, lfcv, cubed 85-14408n-06-2 ibd, acmb, 22”, 150#, 8/6, lfcv, pellet 1 82-3441/01 drip tray assy, ibd22 2 04-0236 screw, 10-24 x 0.375, phd, ph, ms, ss 3 23-0969/01 cup rest, wire, 22”, ibd...

  • Page 34

    10 11 4 6 5 3 2 1 7 x2 9 x2 8 1 05-2257/01 chute, upper, ic 2 54-0406 chute, printed, ibd 3 05-0999/01 lever, chute, ibd 4 04-0268 scr, 6-19x.625 lg, plsti,hhsw/w 5 03-0241 spring, chute, ibd 6 12-0244 switch, spst, 5a, 250v, mdm 7 05-0359 bushing, .123 id x .187 od, nyln 8 05-0928/02 trap door, ibd...

  • Page 35

    35 p.N. 28-0580/02 5.3 pellet ice assembly and parts listing item part no. Description 1 05-2325/01 ice shroud, ic 2 23-1401/01 agitator assy, helical, ic 3 10-0762 pin, hex design, fs-16 4 03-0368 retainer, pin, agitator, ibd 5 82-3651 dispensing wheel assy, pellet ice 6 30-9801/01 shield, nugget, ...

  • Page 36

    5.4 lancer flow control valve (lfcv) 36 p.N. 28-0580/02 lfcv valve assemblies 82-3820 lfcv, bonus injector 82-3823 lfcv, 3.0 - 4.5, syrup assy 82-3824 lfcv, 3.0 - 4.5, soda/water assy lfcv spare parts 1 10-0430/05 plug nut 2 02-0538 o-ring 3 12-0364/04-01coil, lfcv 4 23-1301/01 core seal assy 5 03-0...

  • Page 37: Wiring Diagram

    5.5 wiring diagram wiring diagram fs22 agitator ice door solenoid remote pump key switch led communication lights led note: flash when communicating probe ice switch nozzle nozzle v2 v1 black black white black white black power supply controller board display carb/agi fot comm ice optic ice door ice...

  • Page 38: S1-1

    S1-1 s1- 2 s1- 3 s1- 4 is2- 3 is2- 2 is2- 1 is1- 1 is1- 2 is1- 3 is1-1 v1 s2-1 s2-2 s2- 3 s2- 4 v2 is2-3 is2-2 is2-1 s2-4 s2-3 s2-1 soda2 s2-2 water2 yel blk brn blk blu blk red blk blu wht v1 yel wht v1 red wht v1 yel blk red blk brn blk yel gry blu blk red gry s1-3 soda1 water1 s1-4 s1-2 s1-1 is1-...

  • Page 39: Notes

    39 p.N. 28-0580/02 notes.

  • Page 40

    Lancer to order parts, call customer service: 800-729-1500 warranty/technical support: 800-729-1550 email: custserv@lancercorp.Com www.Lancercorp.Com.