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  4. 22076
  5. Operator's Manual

Land Pride 22076 Operator's Manual

Manual is about: Heavy Duty Off Road Utility Vehicle

Summary of 22076

  • Page 1

    Cover photo may show optional equipment not supplied with standard unit. © copyright 2004 printed read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! ! Table of...

  • Page 2: Table of Contents

    7/01/05 © copyright 2004 all rights reserved land pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, land pride assumes no responsibility for errors or omissions. Neither is any l...

  • Page 3

    7/01/05 1 section 1 introduction 4400ex heavy duty off road utility vehicle 720-132m table of contents section 1 introduction land pride welcomes you to its growing family of new product owners. Gondo series trucks are heavy duty utility vehicles that have been designed with care and built by skille...

  • Page 4

    Section 1 introduction 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 2 table of contents paint. Customers can choose either a 23 cu. Ft. Capacity gondola style box or an 18 cu. Ft. Capacity tilt box with a standard tailgate. Choosing the hydraulic tilt option makes both boxes capable o...

  • Page 5: Danger

    7/01/05 3 section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m table of contents ! Safety symbol look for the safety symbol throughout this manual. The safety alert symbol indicates there is a potential hazard to personal safety involved and extra safety precaut...

  • Page 6

    Section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 4 table of contents practice safe maintenance ▲ understand procedure before doing work. Use proper tools and equipment. Refer to this manual for additional information. ▲ work in a clean, dry area. ▲ p...

  • Page 7: Warning

    7/01/05 5 section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m table of contents safe operating procedures the safe operation of any machinery is a big concern to all consumers. Your gondo has been designed with many built-in safety features. However, no one sho...

  • Page 8

    Section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 6 table of contents ▲ never use this vehicle for racing. This vehicle is designed to achieve ground speeds up to 17mph. Any unauthorized modifications intended to increase the ground speed of this vehi...

  • Page 9

    7/01/05 7 section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m table of contents 21434 818-543c danger: guard missing 838-303c danger: battery ▲ do not smoke or use electrical devices including cell phones while refueling. ▲ always check wheel lug nut torque val...

  • Page 10

    Section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 8 table of contents 838-629c warning: pinch point or crushing hazard 838-492c caution: maximum power source 21440 21443a 21443a 21443b 21443a 21458.

  • Page 11

    7/01/05 9 section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m table of contents 838-489c warning: rollover hazard 838-491c warning: improper use 21439 21439 838-486c warning: general utility vehicle 21439.

  • Page 12

    Section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 10 table of contents 838-628c warning: load rating and trailer towing information 22063 838-490c caution: stop engine 21438 22063 838-667c caution: rear visibility restricted when dumping warning label...

  • Page 13

    7/01/05 11 section 2 important safety information 4400ex heavy duty off road utility vehicle 720-132m table of contents 838-444c danger: muffler hot 21436 22080 838-508c warning: before filling tank with gasoline 838-688c warning: machine rollover location: right hand inside rops post 22445.

  • Page 14

    Section 3 pre-delivery and check list 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 12 table of contents section 3 pre-delivery and check list pre-delivery certificate the dealer is required to complete land pride’s “certificate of heavy duty utility vehicle pre-delivery” form before c...

  • Page 15

    7/01/05 13 section 3 pre-delivery and check list 4400ex heavy duty off road utility vehicle 720-132m table of contents dealer delivery to customer list ___warranty registration form is complete. ___owner’s manual has been delivered to and reviewed by the customer. ___engine manual has been delivered...

  • Page 16: Warning

    Section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 14 table of contents operator responsibilities ! Warning it is the operator’s responsibility to have read this manual thoroughly and to know how to operate this vehicle safely in all situations. See "section...

  • Page 17: Warning

    7/01/05 15 section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m table of contents #3 choke switch: used to increase fuel mixture to help start the engine when it is cold. Pull choke knob out and hold to start a cold engine. Release knob after engine has started. Do no...

  • Page 18: Danger

    Section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 16 table of contents gear only after reaching sufficient speed and engine rpm. Continue shifting up to the next higher gear until highest gear is reached. Shift down one or two gears if loss of engine power ...

  • Page 19: Warning

    7/01/05 17 section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m table of contents fuel indicator refer to figure 4-5 #19 fuel gauge: the fuel gauge, located on the gas tank, displays approximately how much fuel you have in the fuel tank. Always park the vehicle on lev...

  • Page 20: Warning

    Section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 18 table of contents driving conditions terrains vary creating different driving situations. The following are circumstances you might encounter and suggestions on how to operate the gondo safely. Always app...

  • Page 21

    7/01/05 19 section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m table of contents • is the vehicle approaching maximum load rating capacity. Is the vehicle total loaded weight approaching maximum rated gross weight? Too much weight can reduce operator’s ability to bra...

  • Page 22

    Section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 20 table of contents • do not allow anyone to ride in the gondo while towing it on a trailer. • obey all state and local laws for towing. Traveling tips from the trail masters at land pride we want you to ge...

  • Page 23

    7/01/05 21 section 4 operating instructions 4400ex heavy duty off road utility vehicle 720-132m table of contents 6. Avoid paved surfaces. Land pride vehicles are designed exclusively for off-road use only. We understand that occasionally operators have to cross public roads or right of ways to gain...

  • Page 24

    Section 5 options and accessories 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 22 table of contents gondo options there are several options land pride offers when selecting your gondo. Dump bed option there are two styles of dump beds available for your land pride gondo. • gondola sty...

  • Page 25

    7/01/05 23 section 5 options and accessories 4400ex heavy duty off road utility vehicle 720-132m table of contents gondo accessories a variety of accessory equipment has been designed to complement your needs and make your land pride gondo a very functional and useful vehicle. See your nearest land ...

  • Page 26: Warning

    Section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 24 table of contents general maintenance ! Warning read and observe all safety warnings in this manual and in the engine service manual. ! Warning except when checking or changing components, always keep protective shi...

  • Page 27: Danger

    7/01/05 25 section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m table of contents engine torques for engine torque values, see engine owner’s manual. All other torques for all other torques refer to “torque values chart” page 48. Tire maintenance use only tires recommended by la...

  • Page 28: Caution

    Section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 26 table of contents electrical system a 12 volt, 25 amp, negative ground electrical system is provided. The electrical system is protected by a fuse located behind the dash near the key switch and a moisture proof sel...

  • Page 29: Danger

    7/01/05 27 section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m table of contents disconnecting jumper cables refer to figure 6-3 1. Let both vehicles run for several minutes to charge up the dead battery before removing the jumper cables. 2. Disconnect the black jumper cable fr...

  • Page 30: Danger

    Section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 28 table of contents • long-term exposure to vapors can cause serious injury and illness. • avoid prolonged breathing of vapors. • keep face away from nozzle and gas tank opening. • keep gas away from eyes and skin. Fi...

  • Page 31: Caution

    7/01/05 29 section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m table of contents engine maintenance general information detailed instructions and recommendations for break-in and regular maintenance are specified in the engine operator’s manual. Engine warranty is backed by the...

  • Page 32

    Section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 30 table of contents 7. Remove belt by rolling it off over the drive pulley and then lifting it up off the driven pulley. 8. Reinstall new belt by placing it over the driven pulley and then rolling it over the drive pu...

  • Page 33: Danger

    7/01/05 31 section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m table of contents paper element refer to figure 6-8, figure 6-9 and figure 6-10 1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24. 2. Safely secure the seat console in the raised position. 3. Lo...

  • Page 34

    Section 6 maintenance 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 32 table of contents reference notes for above maintenance operation: (1) reservoir should be 3/4 full when all hydraulic accessories are in retract position. (2) replace air cleaner pre-cleaner if damaged. (3) check t...

  • Page 35

    7/01/05 33 section 7 lubrication and fluids 4400ex heavy duty off road utility vehicle 720-132m table of contents 2. Allow enough time for engine oil to settle before checking oil level with dipstick. 3. Clean around the dipstick before removing it to keep dirt and debris out of the engine. 4. Remov...

  • Page 36

    Section 7 lubrication and fluids 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 34 table of contents engine oil and filter change refer to figures 7-1, 7-2, 7-3, 7-4 & 7-5 drain used engine oil while the engine and oil are still warm. The oil will drain more freely and carry away more i...

  • Page 37

    7/01/05 35 section 7 lubrication and fluids 4400ex heavy duty off road utility vehicle 720-132m table of contents warm oil drains quickly and completely. Drain used oil while it is still warm as follows: 1. Park vehicle on a level surface, set park brake, turn off ignition switch and remove switch k...

  • Page 38

    Section 7 lubrication and fluids 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 36 table of contents transmission fluid transmission lubrication is essential and must be maintained to ensure long life of the transmission. It is extremely important to use proper fluid. Also, it is import...

  • Page 39: Warning

    7/01/05 37 section 7 lubrication and fluids 4400ex heavy duty off road utility vehicle 720-132m table of contents brake fluid for your safety and the safety of others it is important that the master cylinder fluid be maintained. Have a land pride service technician inspect the vehicle if the master ...

  • Page 40

    Section 7 lubrication and fluids 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 38 table of contents grease type lubrication there are several points on the vehicle that require lubrication. It is important that these points be lubricated frequently to maintain ease of lever operation a...

  • Page 41: Caution

    7/01/05 39 section 8 seasonal storage 4400ex heavy duty off road utility vehicle 720-132m table of contents ! Caution fuel vapors are flammable and explosive. Do not store a vehicle with fuel in the tank in a building where fumes can reach a spark or an open flames (i.E. Plug-in sockets, light switc...

  • Page 42

    Section 9 body repair 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 40 table of contents introduction land pride gondo bodies are constructed of fiberglass. Scuffs, light scratches and deep gouges are in most situations repairable. Land pride recommends that you use a professional body...

  • Page 43

    7/01/05 41 section 9 body repair 4400ex heavy duty off road utility vehicle 720-132m table of contents 8. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after each buffing operation...

  • Page 44

    Section 10 specifications and capacities 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 42 table of contents ** tire pressure may be increased to accommodate additional cargo load. Max.Tire pressure is noted on tire side wall. 4400ex series gondo engine kohler command pro series body co...

  • Page 45

    7/01/05 43 section 11 features and benefits 4400ex heavy duty off road utility vehicle 720-132m table of contents section 11 features and benefits 4400ex series features benefits 20hp ohv v-twin kohler command pro series engine proven power, dependability, and fuel efficiency. Fully articulating and...

  • Page 46

    Section 12 troubleshooting 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 44 table of contents section 12 troubleshooting symptoms probable causes suggested remedies battery is dead key switch is not in the off position. Switch key to off position. Disconnect and recharge battery. Batte...

  • Page 47

    7/01/05 45 section 12 troubleshooting 4400ex heavy duty off road utility vehicle 720-132m table of contents engine loses power throttle cable is sticking. Clean and oil throttle cable. Replace worn or damaged cable. Choke cable is sticking. Clean and oil choke cable. Replace worn or damaged cable. S...

  • Page 48

    Section 12 troubleshooting 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 46 table of contents engine starts in gear clutch switch is improperly adjusted. Adjust clutch switch to be engaged with clutch fully down. Engine stops running gas tank is empty. Refill gas tank. Spark plug wirin...

  • Page 49

    7/01/05 47 section 12 troubleshooting 4400ex heavy duty off road utility vehicle 720-132m table of contents starter does not work neutral switch is not engaged. Adjust neutral switch to be engaged with gear shift in neutral. Neutral switch is defective. Replace neutral switch. Battery power is low. ...

  • Page 50

    Section 13 appendix 4400ex heavy duty off road utility vehicle 720-132m 7/01/05 48 table of contents section 13 appendix torque values chart in-tpi 1 n · ft-lb n · ft-lb n · ft-lb mm x n · ft-lb n · ft-lb n · ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 m 5 x 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 m 6 x ...

  • Page 51

    7/01/05 49 section 13 appendix 4400ex heavy duty off road utility vehicle 720-132m table of contents land pride limited warranty utility vehicle land pride, a division of great plains manufacturing, inc., 1525 east north street, salina, kansas, usa (hereinafter “land pride”) warrants for a period of...

  • Page 52

    Corporate office: p.O. Box 5060 salina, kansas 67402-5060 usa www.Landpride.Com.