Land Pride ZT60 Service Manual

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Manual is about: Accu-Z Zero Turn Radius Mowers

Summary of ZT60

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    ©2006 printed zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm service manual 10/11/06 24681.

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    Zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 © copyright 2006 all rights reserved land pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, land p...

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    3 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride table of contents section 1: specifications & capacities . . 4 quick reference . . . . . . . . . . . . . . . . . . . . . . . . . . 4 specifications & capacities . . . . . . . . . . . . . . . . . 5 zt60 & zt7...

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    4 section 1: specifications & capacities zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride quick reference section 1: specifications & capacities.

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    5 section 1: specifications & capacities 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride specifications & capacities zt60 & zt72 accu-z ® (engine specifications) engine manufacture kaswaski honda mower model no zt60 zt60 & zt72 zt60 & zt72 horsepower 23 25 ...

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    6 section 1: specifications & capacities zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride starter 12-volt (.8 kw), solenoid shift positive engagement with honda engine electric starter w/kawaski engine ignition electronic charging system 12-volt, 20 amp w/ho...

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    7 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride section 2: maintenance & lubrication maintenance locations your accu-z riding mower is designed with innovative and state-of -the art components that should be maintained...

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    8 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride top view of mower figure 2-3 bottom view of mower (deck not shown) figure 2-4 11 24 24 27 22 20 22 21 19 19 26 12 13 14 15 16 25 17 23 23 24516 28 18 29 30 32 36 35 35 34...

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    9 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride notes: 1. Initial engine oil and oil filter change is after the first 5 hours of operation. Thereafter, change engine oil and oil filter every 50 hours of operation. Chan...

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    10 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride tires use only tires recommended by land pride. Solid fill tires are not to be used on the accu-z mower. It is important for your safety and the safety of others that th...

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    11 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride refer to figure 2-7: remove cover over the fuse to access the fuse. 20amp fuse w/cover removed figure 2-7 before attempting any diagnosis of electrical system, use a tes...

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    12 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride 5. Once oil has slowed to a slow drip, reinstall drain plug (#1) and tighten to correct torque. See “torque values chart” on page 28. 6. Instal new oil filter (#6) as fo...

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    13 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride fuel system ! Danger • replacement of fuel system parts (i.E. Gas caps, hoses, fuel tanks, fuel filters, etc.) must be the same as original parts. Fire and/or explosion ...

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    14 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride refer to figure 2-13: replace filter annually or after every 100 hours of operation, whichever occurs first. Be sure to install the fuel filter with flow arrow pointing ...

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    15 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride air filter for honda engine figure 2-15 canister air filter element 23984 rain cap canister cap engine oil filter, drain & filler tube (honda engine shown) figure 2-16 2...

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    16 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride engine air filter handling refer to figure 2-15 and figure 2-16: a specially designed dry filter is standard equipment on the mower and supplies clean combustion air to ...

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    17 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride belt replacement refer to figure 2-17 and figure 2-18: replace belts which show signs of severe cuts, tears, excessive weather checking and cracking or burns caused by s...

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    18 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride ground belt replacement instructions refer to figure 2-18: 1. Park unit on a flat surface. Stop engine and remove ignition key. Make sure blade engagement switch is in t...

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    19 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride mower blade maintenance blade inspection check mower blades daily. They are the key to power efficiency and well groomed turf. Keep them sharp,.A dull blade will tear ra...

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    20 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride refer to figure 2-21 and figure 2-22: lay the blade on a flat surface and check for distortion. Replace any distorted blade. Do not re-use spindle bolts which have strip...

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    21 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride 6. Remove spark plugs and pour a tablespoon of engine oil into each spark plug hole. Install plugs, but do not reconnect plug leads. 7. Crank engine with starter at leas...

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    22 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride lubrication points 50 multi-purpose spray lube multi-purpose grease lube intervals in hours at which lubrication is required lubrication legend left blade spindle access...

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    23 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride 23978 25 hours center blade spindle hinge floor panel above deck up to access 1 zerk type of lubrication: multi-purpose grease quantity = as required front axle center p...

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    24 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride hydraulic fitting torque specifications.

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    25 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride.

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    26 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride.

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    27 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride.

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    28 section 2: maintenance & lubrication zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride torque values chart in-tpi 1 n · m ft-lb 3 n · m ft-lb n · m ft-lb mm x pitch n · m ft-lb n · m ft-lb n · m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 m 5 x 0.8 4 3 6 5 9 7 1/4"...

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    29 section 2: maintenance & lubrication 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride specific torque values zt mower bolts that mount the wheel motors to the frame. . . . 75-85 ft-lbs bolts for the engine to the frame . . . . . . . . . . . . . . . 35-45 ...

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    30 section 3: adjustments zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride section 3: adjustments ! Warning unless specifically required, do not have engine running when servicing or making adjustments to the mower. Place both control levers in the park posi...

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    31 section 3: adjustments 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride refer to figure 3-2: if the mower creeps in neutral position, adjust pump linkage rods, located under the seat, as follows: 1. Raise and block mower up to support drive wheels off the...

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    32 section 3: adjustments zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride steering dampener adjustment refer to figure 3-4: the steering dampeners, located under the seat, are incorporated into the unit to provide some resistance when control levers are pul...

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    33 section 3: adjustments 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride 13. Once gap is correct, install flat washer (#4) and cotter pin (#3). Bend one leg of cotter pin to prevent it from falling out. 14. Making certain both control levers are in park, r...

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    34 section 3: adjustments zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride seat adjustment refer to figure 3-8: the seat can be adjusted to the operator. Move seat adjustment latch under the seat to the left and move seat forward or rearwards to a length tha...

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    35 section 3: adjustments 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride ground drive belt adjustment the ground drive belt spring tension is preset at the factory and does not need readjusting until the belt stretches and wears. As the belt wears, the spr...

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    36 section 3: adjustments zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride deck leveling & height adjustment the mower deck has three areas that may need to be checked and adjusted periodically. Before considering any mower deck leveling adjustments, check t...

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    37 section 3: adjustments 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride deck level adjustment (left side) figure 3-15 deck level adjustment (right side) figure 3-16 refer to figure 3-16: 11. Be sure that the adjuster is free to move up and down. Tighten t...

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    38 section 3: adjustments zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride anti-scalp rollers refer to figure 3-18: anti-scalp rollers are standard on the accu-z. These anti-scalp rollers are designed to minimize scalping when mowing on rough uneven terrain....

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    39 section 4: engine 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride adjustments for engine adjustments see oem service manual for your specific engine. Service manuals may be available online or from a authorized honda or kawasaki servicing dealer. For you...

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    40 section 4: engine zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride clutch guard removal 1. Disconnect the negative cable from the battery. 2. Jack up unit and set on certified jack stands under the frame. 3. Remove the four bolts under the rear bumper on ...

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    41 section 4: engine 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride clutch installation 1. Apply a light coating of anti-seize to the engine shaft and to the inside of the clutch bushing. 2. Insert the sq. Key into the key way on the engine shaft. Position...

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    42 section 4: engine zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride engine removal (honda engine shown) 1. Disconnect the negative cable from the battery. 2. Remove rear bumper and guard, drain the oil from the engine. 3. Remove muffler guard, clutch guard...

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    43 section 4: engine 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride engine installation 1. Reverse steps above. See clutch installation for step 3. 2. Fill with proper amount of oil. See specifications sec.1 pg. 4 note: when re-attaching the air intake hos...

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    44 section 4: engine zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride muffler removal 1. Remove the muffler guard by removing the four bolts on the bottom of the bumper and the two bolts thru the engine mount pan located on either side of the engine. 2. Loos...

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    45 section 4: engine 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride fuel tank removal l.H. 1. Turnthe fuel shut-off to the closed position. 2. Disconnect the fuel line of the tank you will be removing behind the fuel shut-off by sliding the pinch clamp up ...

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    46 section 5: power train zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride pump removal 1. Jack up unit and set on certified jack stands under the frame. 2. On the side you are changing the pump, drain the fluid from that tank.. Note: the hydraulics on the z...

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    47 section 5: power train 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride pump installation 1. Install the fittings removed from the old pump. Be sure to put the adapters in same ports that they were in the old pump. Note: make sure to install the adapters ...

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    48 section 5: power train zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride motor removal 1. Jack up unit and set on certified jack stands under the frame. Remove the wheel and tire. Photo zt003 2. You can either drain the fluid from the side you are working ...

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    49 section 5: power train 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride motor installation 1. Install the hose adapters that were removed from the old motor on the new motor. Note: be sure to install the adapters the same way they came out of the old moto...

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    50 section 5: power train zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride purging/priming pumps note: on the zt series mowers the l.H. And r.H. Pumps and motors are independent of each other and you will need to follow this procedure for each side. 1. Fill ...

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    51 section 5: power train 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride bypass valve (left side shown) park brake release lever (right side shown) 23993 bypass valve hex jam nut hydro-drive bypass valve 23643 moving mower with stalled engine located under...

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    52 section 5: power train zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride zt pump test procedure tools required flow meter (0-20gpm) needle valve pressure gauge (0-2000psi) vaccum gauge (0-15hg) sympton- lack of control or sluggish 1. Check oil level to mak...

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    53 section 6: brakes 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride note: the brakes on the zt series mower are not service brakes they are park brakes. Note: at this time the brake hub and motor are not offered separately. Brake solenoid removal 1. Jack u...

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    54 section 6: brakes zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride brake solenoid installation 1. Reverse the above procedure. 2. The brake will have to be re-adjusted. See brake adjustments sec. 3 pg 32.

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    55 section 7: wiring 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride honda wiring schematic section 7: wiring.

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    56 section 7: wiring zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride kawasaki wiring schematic.

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    57 section 7: wiring 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride electrical systemtroubleshooting.

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    58 section 7: wiring zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride.

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    59 section 7: wiring 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride.

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    60 section 7: wiring zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride.

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    61 section 7: wiring 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride.

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    62 section 7: wiring zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride.

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    63 section 7: wiring 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride.

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    64 section 7: wiring zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride.

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    65 section 8: frame & steering controls 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride front caster wheel bearing replace- ment 1. Jack front of the unit up and place on certified jack stands. 2. Remove the front yoke and tire assembly by removing the hex ...

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    66 section 8: frame & steering controls zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm 10/11/06 land pride steering controls 1. Remove the seat and pan assembly. 2. Remove the brake activation switch from both steer arm support and place to the side. 3. Disconnect the pump co...

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    67 section 8: frame & steering controls 10/11/06 zt60 and zt72 zero turn radius mowers riding mowers accu-z ® 357-103sm land pride notes:.

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    Corporate office: p.O. Box 5060 salina, kansas 67402-5060 usa www.Landpride.Com.