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Land Pride ZT60i Operator's Manual - Warning
36
Section 5: Maintenance & Lubrication
ZT60i & ZT72i (S/N 748110+) Accu-Z
®
Zero Turn Mowers 357-552M
Table of Contents
2/06/14
!
WARNING
Do not overfill battery. Electrolytes may overflow and damage
paint, wiring and structure. Use soap and water when
cleaning the battery. Be careful not to get soap and water into
the battery. Use soda mixed in water to clean corrosion off the
terminals.
!
WARNING
Do not allow an open flame near the battery when charging.
Hydrogen gas forms inside the battery. This gas is both toxic
and flammable and may cause an explosion if exposed to a
flame.
Common circuit problems are usually caused by
electrical shorts, corroded, or dirty terminals, loose
connections, defective wire insulation, or broken wires.
Switches, solenoids, and ignition components may also
fail, causing a short or open circuit.
Refer to Figure 5-3:
The relay switch is for the starter circuit. The electrical
system is protected by fuses located along the wire
harness beneath the seat pan latch near the relay switch.
The fuses are:
•
Clutch Engagement - 10 Amp, blade type
•
Main Electrical System - 20 Amp, blade type
Refer to Figure 5-4:
To diagnose the electrical system, a general
understanding of electrical servicing and use of basic
test equipment is necessary for troubleshooting and
making repairs. Major overhaul or repair of starter motor
and charging system should be performed by trained
technicians only. The following checks should be
preformed if an electrical problem exist.
1.
Remove fuse covers to access fuses. Visual inspect
each fuse for a broken circuit. A test light can be used
to check current across fuse terminals or remove the
fuse in question and use an ohm meter to check for
continuity across its terminals.
2.
If fuses are good, use a voltmeter to check battery
voltage. Recharge or replace battery if battery
voltage is low.
3.
If battery voltage is satisfactory, check cleanliness
and tightness of terminals and ground connections.
4.
If terminals and ground connections are clean and
tight, visually inspect for defective wire insulation and
broken wires. If necessary, use a test light to check
for current to the component not operating.
Refer to Figure 5-5:
5.
If the electrical problem is with the starter motor and
steps 1 thru 4 above have been completed, then
unplug the relay switch and replace it with a new
relay switch.
Wiring Harness Fuses
Figure 5-3
Fuses Shown With Cover Removed
Figure 5-4
Relay Switch Shown Unplugged
Figure 5-5
33902
Relay Switch
10 Amp Fuse
Purple Wire Leads
20 Amp Fuse
White Wire Leads
33903
Uncovered Red
10 Amp Fuse
Uncovered Amber
20 Amp Fuse
33904
Unplugged
Relay Switch
Relay Switch
Receptacle
Summary of ZT60i
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Table of contents cover photo may show optional equipment not supplied with standard unit. Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! ! © copyright 201...
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Table of contents zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m 2/06/14 © copyright 2014 all rights reserved land pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manua...
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1 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 important safety information ▲ these are common practices that may or may not be applicable to the products described in this manual. Safety at all times thoroughly read and unders...
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2 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 these are common practices that may or may not be applicable to the products described in this manual. Avoid high pressure fluids hazard ▲ escaping fluid under pressure can penetra...
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3 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 these are common practices that may or may not be applicable to the products described in this manual. Prepare for emergencies ▲ be prepared if a fire starts. ▲ keep a first aid ki...
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4 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 safety labels your zero turn mower comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions. 1...
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5 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 838-307c warning: moving parts 33761 33761 33764 838-310c warning: general 838-815c warning: rollover hazard.
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6 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 838-833c warning: fuel (imbedded in fuel tank) 838-306c warning: do not operator without deflector 838-308c warning: rotating blade hazard 33764 33764 33763.
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7 important safety information zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 838-444c danger: muffler hot (both sides of engine) beneath floor platform & pulley shields 33762 33764 33763 818-543c danger: guard missing 3- places 848-268c warning: safe operat...
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8 introduction zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 introduction terminology “right” or “left” as used in this manual is determined by facing forward while sitting in the operator seat unless otherwise stated. Definitions owner assistance the onlin...
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9 introduction zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 serial number plate location figure 1 33761 further assistance your dealer wants you to be satisfied with your new mower. If for any reason you do not understand any part of this manual or are not...
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10 section 1: assembly & set-up zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 section 1: assembly & set-up uncrating instructions the shipping crate is assembled together with nails. It can be disassembled by prying or cutting the lumber apart. Be careful n...
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11 section 1: assembly & set-up zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 discharge chute assembly refer to figure 1-2: the zero turn mower is shipped with carriage bolts (#2) and hex flange locknuts (#3) attached to the deck in the location shown. Remo...
Page 14: Danger
12 section 1: assembly & set-up zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 folding rops installation in most instances your rops (roll over protection system) will come factory installed with rops folded down at the hinge. Refer to “unfolding the rops” i...
Page 15: Warning
13 section 1: assembly & set-up zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 electrical cable connection refer to figure 1-6: ! Warning incorrect battery cable connections can damage the mower’s electrical system and cause battery cables to spark. Sparks a...
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14 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 mower features refer to figure 2-1: your zero turn mower is designed with innovative and state-of-the-art features. Knowing the location and how these features work will make h...
Page 17: Warning
15 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 operating checklist hazard control and accident prevention are dependent upon awareness, concern, prudence and proper training involved in operation, transport, maintenance, an...
Page 18: Warning
16 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 park brake refer to figure 2-3 & figure 2-4: the park brake lever is linked to the wheel motors. The rear wheels are kept from turning when park brake lever is pulled back or t...
Page 19: Warning
17 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 accessing area beneath floor platform refer to figure 5-2: deck components located under the floor platform (#2) can be accessed easily by raising the floor platform up followi...
Page 20: Caution
18 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 transport height refer to figure 2-8: ! Caution disengage mower blades before changing deck height! Deck stop pin could get into rotating parts if dropped. 1. Disengage blades,...
Page 21: Warning
19 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 engine shut-down sequence it is always best to go through proper shut-down sequence before turning ignition switch key off. Not following this sequence in the correct order wil...
Page 22: Warning
20 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 to steer refer to figure 2-9: • to steer straight while traveling forward (ref. Frame #3): push control levers forward an equal distance. • to steer straight while backing up (...
Page 23: Danger
21 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 safe operating instructions the safe operation of any machinery is a big concern to all consumers. Your zero turn mower has been designed with many built-in safety features. Ho...
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22 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 ▲ drive zero turn mowers up and down slopes, not across slopes. Use a walk behind mower when mowing across slopes. ▲ do not operate zero turn mowers on slopes greater than 15 d...
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23 section 2: operating procedures zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 the mower’s control levers are very responsive. For smooth operation, move levers slowly, avoid sudden movement. Skill and ease of operation come with practice and experience. ...
Page 26: Warning
24 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 ! Warning unless specifically required, do not have engine running when servicing or making adjustments to the mower. Place both control levers in the park position and remove ignition ...
Page 27
25 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 c. Ensure cable adjustment allows linkage (#7) to return fully to disengaged position. Not doing so may cause premature wear and unnecessary heat in the transaxle. D. Move mower to an i...
Page 28: Warning
26 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 steering adjustments the lower and upper steering levers may require readjusting to make operating the mower more comfortable. Lower control lever refer to figure 3-5: the hydrostatic d...
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27 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 upper control lever the upper control levers may be adjusted while in neutral position for height, reach, and forward travel to fit the operator’s steering comfort zone. Height adjustme...
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28 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 belt tensioning there are two drive belts on the zti mower. The ground drive belt is the upper belt that powers the mower ’s rear wheels (see figure 3-7). The deck drive belt is the low...
Page 31: Warning
29 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 deck cutting height & leveling (48" deck shown) figure 3-10 33779 3" refer to figure 3-11 on page 30: 6. Remove tension on deck lift assist springs (#7) so that the deck can properly re...
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30 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 deck lift assist springs refer to figure 3-11: there are two deck lift assist springs (#7). They are located under the floor platform and will require adjustment when the linkage to hol...
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31 section 3: adjustments zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 anti-scalp rollers refer to figure 3-12: the mower has four anti-scalping rollers. Their purpose is to minimize scalping of the ground when mowing on rough uneven terrain. Their height ...
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32 section 4: options & accessories zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 folding soft top canopy refer to figure 4-1: keep the sun off with this easily assembled, rops attached canopy. Made with a lightweight aluminum frame and acrylic coated polye...
Page 35: Danger
33 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 maintenance regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information an...
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34 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 notes: 1. Initial engine oil and oil filter change is after the first 5 hours of operation. Thereafter, change engine oil and oil filter every 50 hours of operation. Chang...
Page 37: Warning
35 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 torque requirements refer to “torque values chart” on page 58 to determine correct torque values when tightening hardware. See “additional torque values” at the bottom of ...
Page 38: Warning
36 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 ! Warning do not overfill battery. Electrolytes may overflow and damage paint, wiring and structure. Use soap and water when cleaning the battery. Be careful not to get so...
Page 39: Danger
37 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 belt maintenance ! Danger before raising floor pan or removing pulley guards, make certain blade engagement switch has been shut off, deck has been properly blocked up, en...
Page 40: Warning
38 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 ground drive belt removal & installation 1. Park mower on a flat surface. 2. Make sure blade engagement switch is (off), control levers are fully (out), park brake is (on)...
Page 41: Danger
39 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 hydrostatic drive system ! Danger hydraulic fluid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic syste...
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40 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 transaxle oil & filter change the mower has two independent hydrostatic transaxle systems. Each system will require separate oil and oil filter changes. It is best to chan...
Page 43: Danger
41 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 2. Start engine and place both control levers in neutral. Slowly move control levers completely forward and rearward 5 to 6 times. 3. Close both bypass valves by rotating ...
Page 44: Danger
42 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 evaporative emission control system refer to figure 5-11: all land pride zero turn mowers are epa compliant as of january 1, 2012 production date and include a decal locat...
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43 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 engine oil & oil filter refer to figure 5-12: see “engine specifications & capacities” on page 51 and “engine operator’s manual” for oil type, capacity and maintenance sch...
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44 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 engine air filter refer to figure 5-13: a specially designed dry filter is standard equipment and supplies clean combustion air to the engine. Perform engine air filter ma...
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45 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 engine air filter handling refer to figure 5-13 on page 44: prevent costly and non-warrantable premature engine damage by maintaining the air filter properly. Many engine ...
Page 48: Warning
46 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 mower blade maintenance blade inspection check mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp as a dull blade will tear ra...
Page 49: Warning
47 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 refer to figure 5-18: blade resharpening figure 5-18 refer to figure 5-19: 5. Sharpen blade by following the grinding pattern shown in figure 5-19. A. Grind cutting edge a...
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48 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 end of season & long term storage take the following steps when storing mower at the end of the season and when unit will not be used for long periods to ensure readiness ...
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49 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 lubrication points left blade spindle access through rubber slit in pulley cover. 1 - zerk type of lubrication: multi-purpose grease quantity = as required 33764 33761 338...
Page 52: 100
50 section 5: maintenance & lubrication zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 100/m hours deck lift points locate above deck (deck removed for clarity) 4 - zerks (2 per side) type of lubrication: multi-purpose grease quantity = as required every 100...
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51 section 6: specifications & capacities zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 engine specifications & capacities mower models zt60i & zt72i engine manufacture kawasaki horsepower 27 engine model type fx850v max torque 54.3 ft. Lbs. (73.6 n.M) char...
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52 section 6: specifications & capacities zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 overall width (chute down) 74 1/4" 86 1/2" overall width at rear tires at deck 52" 74 1/4" 52" 86 1/2" overall length with rops up with rops down 88" 91 1/2" overall hei...
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53 section 6: specifications & capacities zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 zt60i = 74 1/4" zt72i = 86 1/2" 88" 49 3/4" 33821 zt60i = 8 1/4" & zt72i = 13 1/2" 52" 91 1/2" 75".
Page 56
54 section 7: features & benefits zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 zt60i & zt72i models (s/n 748110+) features benefits 60" or 72" cutting width sized right and priced right for ranch, estate owners, and commercial operators. 1" to 5" cutting h...
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55 section 7: features & benefits zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 sleek styling epa approved twin six gallon fuel tanks with sight gauge, extra large tethered fuel caps and vent valve 12 gallon fuel capacity for plenty of operating range and d...
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56 section 8: troubleshooting zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 section 8: troubleshooting troubleshooting chart symptoms probable causes suggested remedies starting motor does not crank engine. Control levers are not in neutral position and ful...
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57 section 8: troubleshooting zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 engine is overheating air intake screen or cleaning fins clogged. Clean screen and fins. Not operating engine at rated speed. Increase engine speed to 3600 rpm. Other causes. See en...
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58 section 9: torque & tire inflation charts zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 torque values chart in-tpi 1 n m 2 ft-lb 3 n·m ft-lb n·m ft-lb mm x pitch 4 n·m ft-lb n·m ft-lb n·m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 m 5 x 0.8 4 3 6 5 9 7 1/4" - 28...
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59 section 9: torque & tire inflation charts zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 tire inflation chart tire inflation psi drive wheels 8 to 12 caster wheels 8 to 12.
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60 section 10: warranty zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 section 10: warranty warranty land pride warrants to the original purchaser that this land pride product will be free from defects in material and workmanship beginning on the date of pur...
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61 section 10: warranty zt60i & zt72i (s/n 748110+) accu-z ® zero turn mowers 357-552m table of contents 2/06/14 evaporative emission control components figure 10-1 33823 evaporative emission control components refer to figure 10-1: 1. Cap,non-vented fuel 2. Gas tank fitting w/nut&washer 3. Clamp pi...
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Corporate office: p.O. Box 5060 salina, kansas 67402-5060 usa www.Landpride.Com.