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M/A-Com M7100IP Installation Manual

Manual is about: Mobile Radio & Control Unit

Summary of M7100IP

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    Installation manual mm102343v1 rev. C, mar-05 m7100 ip mobile radio & control unit motorcycle installation.

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    2 copyright © 2004 m/a-com, inc. All rights reserved. Revision history rev date summary of changes a may 2004 initial release b mar. 2005 add mpe and fcc information for 50w vhf mobile radio. C mar. 2005 revise mpe distances and fcc information (per power turndown) for uhf mobile radios. M/a-com tec...

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    3 table of contents page 1 safety symbol conventions ................................................... 4 2 rf energy exposure information ....................................... 5 2.1 rf energy exposure information....................................... 5 2.1.1 federal communications commission re...

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    4 1 safety symbol conventions the following conventions are used throughout this manual to alert the user to general safety precautions that must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific warnings elsewh...

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    5 2 rf energy exposure information 2.1 rf energy exposure awareness, control information, and operation instructions for fcc occupational use requirements before using your mobile two-way radio, read this important rf energy awareness and control information and operational instructions to ensure co...

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    6 exposure and provide simple procedures on how to control it. Please refer to the following websites for more information on what rf energy exposure is and how to control your exposure to assure compliance with established rf exposure limits. Http://www.Fcc.Gov/oet/rfsafety/rf-faqs.Html http://www....

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    7 caution radios intended for motorcycle installations are factory- configured at 25 watts. It is important that radios not intended for motorcycle installations are not substituted for motorcycle radio units. Caution table 2-1 lists the recommended minimum lateral distance for a controlled environm...

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    8 2.2.1 mobile antennas – motorcycle installation note this device must not be co-located or operating in conjunction with any other antenna or transmitter. Install the radio’s antenna (refer to table 2-1 for frequencies and corresponding part numbers of recommended antennas) on the end of the motor...

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    9 3 operation safety recommendations 3.1 transmitter hazards warning the operator of any mobile radio should be aware of certain hazards common to the operation of radio transmitters. A list of several possible hazards is given: • explosive atmospheres – just as it is dangerous to fuel a vehicle wit...

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    10 3.2 safe driving recommendations (recommended by aaa) • read the literature on the safe operation of the radio. • use both hands to steer and keep the microphone in its hanger whenever the vehicle is in motion. • place calls only when the vehicle is stopped. • when talking from a moving vehicle i...

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    11 figure 3-1: typical m7100 ip motorcycle installation.

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    12 4 general information this manual contains instructions for installing the m7100 ip mobile radio, m7100 ip control unit, and associated hardware on a motorcycle. The instructions in this manual are typical installation instructions, and are not intended to cover all makes and models of motorcycle...

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    13 5 options and accessories some of the options and accessories applicable to motorcycle installations are defined below in table 5-1. Note: the m7100 ip mobile radio, control unit, accessory kits and microphone are ordered separately and then modified for motorcycle applications. Applicable hardwa...

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    14 option description h and h eld c ontroller ( with s iren ) a ccessories , r emote m ount m otorcycle mahg-zn6h includes hand held controller (hhc) with mounting bracket, hhc interface cable (for siren), remote radio front cover, front cover logo label, motorcycle accessory cable, motorcycle contr...

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    15 5.1 vendor drop ship options there are external headsets available through m/a-com vendors (refer to the options and accessories list in table 5-1). 5.1.1 external headset options there are two different applications for the headset. One is for use with just the m7100 ip mobile radio and the othe...

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    16 figure 5-1: typical motorcycle kit.

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    17 hardware application kit 350a1396g1 case/antenna assembly hardware kit 350a1396g2 figure 5-2: hardware installation kits for harley-davidson motorcycles.

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    18 control unit/microphone hardware kit 350a1396g3 motorcycle adapter mounting kit 350a1396g4 figure 5-3: hardware kits for harley-davidson motorcycles.

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    19 5.3 user supplied equipment • motorcycle bracket (motorcycle’s interface with this motorcycle radio case and associated hardware. Refer to and in figure 6-1 and figure 6-2.) 5.4 power considerations the motorcycle may be equipped with additional lights, light flashers, sirens, pa systems, etc. Th...

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    20 4. Enter the appropriate value corresponding to the rated power in the “power level” control box (for example: 8 for low power in the uhf bands; 15 for mid-power in the 800 mhz band). Refer to table 5-2. Click ok. 5. Write the new personality to radio. Typical rf power tracking data settings are ...

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    21 6 installation installation of the m7100 ip mobile radio and control unit consists of: • assembling and installing the weather resistant motorcycle case assembly, including the adapter bracket, case/antenna mounting bracket, and bottom case (previously assembled) to the existing interface bracket...

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    22 figure 6-1: radio installation (188d6803, sh. 1a, rev. 4).

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    23 figure 6-2: radio installation (188d6803, sh. 1b, rev. 4).

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    24 6.2.2 harley-davidson installation 1. Unpack the weather resistant motorcycle case, remove the key taped to the top cover and open the case. 2. Refer to figure 6-1 and figure 6-2 and verify all components shown in the diagrams are available. 3. Mount the adapter bracket to the existing dyna or ro...

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    25 figure 6-3: case mounting bracket and case assembly figure 6-4: radio connections.

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    26 7 control unit mounting mount the control unit within convenient reach of the operator, and where it will not interfere with the safe operation of the motorcycle. Figure 7-1 shows a typical installation of the control unit and microphone. Note also, the location of the option switch for the heads...

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    27 figure 7-1: typical control unit installation 7.1.1 control unit and mic hanger installation refer to figure 7-2 for a detailed mechanical drawing of the control unit and microphone mounting assembly. The mounting bracket shown mates with the harley-davidson road king hardware. For all other mode...

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    28 figure 7-2: control unit mounting assembly (188d6804, sh. 1, rev. 2) 1. Using the hardware supplied, (part of hardware kit 350a1396g3) mount the control unit bracket to the motorcycle. Note a special spacer may be required between the control unit bracket and the motorcycle to raise the level of ...

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    29 7.2 speaker mounting mount the speaker where the operator can hear it, and where it does not interfere with the safe operation of the motorcycle. On some motorcycles, the speaker can be attached to the windshield bracket using existing bolts to secure the speaker mounting bracket (see figure 7-3)...

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    30 7.3.2 option cable the option cable is routed from the option connector on the rear of the control unit cg/ptt disable switch mounted on the left handlebar. 7.3.3 typical harley-davidson installation 1. Disconnect gas line from tank and drain gas into an approved container. 2. Remove cowling, gas...

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    31 9. Route speaker leads from the control cable underneath the handlebar to the rear of the instrument panel assembly in the vicinity of the speaker. Secure to headlight cabling with cable ties. Excess cable should be bundled and secured with cable ties behind the instrument panel assembly. Note re...

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    32 figure 7-5: triangular frame assembly figure 7-6: control unit connections.

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    33 7.3.3.1 for motorcycle models equipped with gas tank fairing the cable may be routed from the saddle area, under the fairing, around the left side of the gas tank filler pipe, and up to the area of the control unit. The fairing may have to be notched to provide entrance and exit space. Run the co...

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    34 7.4.1 power cable as shipped from the factory, the power cable (19b802622p2) is equipped with a 12 amp in-line fuse (installed) and ring terminals. The power cable supplies power from the battery to the radio. Refer to figure 6-4. 1. Connect the red lead (+) to the battery terminal on the alterna...

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    35 7.4.4 accessory cable the accessory cable (19b802554p24) provides connections for the external headset, des keyloader, and other options (i.E., data terminal, external encoder/decoder, etc). 7.5 antenna installation 7.5.1 general the m/a-com m7100 ip motorcycle options are designed for use with t...

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    36 2. Use the formula: ¼ λ in = 2805 f(mhz) example 1: assume the customer has an 800 mhz m7100 ip with most of the transmit frequencies between 816-821 mhz. Therefore, center frequency is 818.5 mhz. Applying the above formula results in: ¼ λ in = 2805 = 3.43 inches 818.5 ½ λ wavelength (in inches)=...

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    37 8 final checks and connections after the weather resistant case is installed, all cables run, and the radio, control unit, speaker, and microphone installed, refer to the interconnection diagrams and verify that all connections have been made and the equipment is properly grounded. Make a final c...

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    38 8.1.1 dual radio application (mobile with portable) the headset option includes the helmet-mounted noise canceling microphone with single (or dual) speakers, the belt box assembly (with internal amplifier), and the helmet kit interface cable. Figure 8-1: headset option with m7100 ip mobile radio ...

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    39 3. Install the helmet kit interface cable (sm-mch-71gt, etc.) containing the ptt only pushbutton switch or the ptt/cg disable switch to the left handlebar, insuring that freedom of motion is not compromised. Route the eight pin waterproof connector over to and mate it with the eight pin waterproo...

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    40 8.1.1.1 m7100 ip mobile radio only application this headset option includes the helmet-mounted noise canceling microphone with single (or dual) speakers, the extender cable assembly, and the helmet kit interface cable. Figure 8-2: headset option with mobile radio only application 1. Follow steps ...

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    41 note the headset option speakers are a nominal 24 ohms. Use of other impedance value speakers will result in non-optimum sound performance from the speaker(s). The sm-ka-23 dual speaker helmet kit has the two speakers wired in parallel. They must be re-wired in series to perform properly. Note th...

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    42 interconnection diagram (188d6783, sh. 1, rev. 3).

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    43 interconnection diagram (188d6783, sh. 1, rev. 3).

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    44 remote mount, motorcycle extended (19b802554p23, sh. 23, rev. 27).

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    45 motorcycle accessory cable (19b802554p24, sh. 24, rev. 27).

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    46 power control cable (19b802622p2, sh. 1, rev. 6).

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    47 power control cable (19b802622p2, sh. 2, rev. 6).

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    48 power control cable (19b802622p2, sh. 3, rev. 6).

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    49 motorcycle radio case assembly (188d6465, rev.5, part 1).

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    50 motorcycle radio case assembly (188d6465, rev.5, part 2).

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    51 parts lists option mahg-cp7w: scan control unit, kry 101 1632/12 part number description np101411v1 nameplate kry 101 1632/12 m7100 ip control unit, scan model option mahg-cp7x: system control unit, kry 101 1632/14 part number description np101411v1 nameplate kry 101 1632/14 m7100 ip control unit...

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    52 option mahg-zn6d: motorcycle accessories (remote mount) option mahg-zn6e: motorcycle accessories (remote mount) w/o motorcycle accessory cable part number description 19b802671p1 front cover, remote radio 344a3723p11 label, power set 350a1396g1 motorcycle case hardware kit 350a1396g2 case/antenna...

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    53 motorcycle radio mount case and hardware part no. Description motorcycle radio case – 188d6464p1 188d6215p1 case top 188d6221p1 case bottom 19b804433p1 hinge (top & bottom) 350a1341p1 gasket 19b804263p1 catch assembly emka 1048-u14 lock assembly (lock, tumbler, mounting nut, bolt and key) 19b8047...

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    54 motorcycle radio case adapter bracket mounting kit part no. Description 188d6438p1 bracket, case adapter case adapter bracket mounting hardware kit 350a1396g4 19a134763p3 mount, rubber motorcycle case hardware kit 350a1396g1 part no. Description n415p25 washer, lock (qty. 4) n400p35 washer, flat ...

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    55 motorcycle radio mounting bracket (kt101533v4) part no. Description photo not available. N402p9b17 washer, flat, 0.203id/0.406od, black fm102906v1 bracket, motorcycle radio mount l14p14010b17 screw, hex, m5x10, black l401p25b17 washer, lock, split, m5, black.

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    56 9 warranty a. M/a-com, inc. (hereinafter "seller") warrants to the original purchaser for use (hereinafter "buyer") that equipment manufactured by or for the seller shall be free from defects in material and workmanship, and shall conform to its published specifications. With respect to all non-m...

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    57 notes.

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    58 notes.

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    59 notes.

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    M/a-com wireless systems 221 jefferson ridge parkway lynchburg, virginia 24501 (outside usa, 434-385-2400) toll free 800-528-7711 www.Macom-wireless.Com printed in u.S.A..