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Mackie SR40.8 Service Manual - System Overview
5
SYSTEM OVERVIEW
THE SR40•8 IN A NUTSHELL
This section provides a quick summary of the SR40•8’s major features. It is not intended
to take the place of the owner’s manual. It is included here to help servicing
technicians familiarize themselves with the SR40•8.
MIXING
Channel controls manipulate mic/line signals in this order: phantom power, trim,
polarity, low cut filter, insert, EQ, mute, fader, pan, and assignment switches. These
signals are then assigned to the left, right and/or center mix, or to one of the eight
subgroups.
The main mix (left, right and center) typically feeds the main sound system. The left/right
mix can be controlled by individual faders or switched to share one fader. Subs 1-8 can
be assigned to the left/right or center mix, enabling them to be used as master faders
for submixes of channels. Alternatively, the subs can be used for secondary speaker
systems. More output routing options involve the matrix, discussed below.
MATRIX
The SR40•8 has 11 primary mix buses: left, right, center, and 8 subs. Via the channel’s
assignment switching, signals can be distributed among these buses. If a situation
demands a unique destination for each mix, the dedicated outputs for each of these
mixes will suffice.
More likely, a situation will demand that these 11 mixes be recombined in some way, to
feed off-site systems, delay towers, assistive listening systems, or special mixes for
recording or broadcast. Enter the Matrix.
The matrix is simply four separate 12 x 1 mixers. Its inputs include: left, right, center, subs
1-8 and an external input at the patch panel. Each matrix strip has a level control for
each of the eleven internal inputs as well as master level, solo and mute controls.
Summary of SR40.8
Page 1
Sr40•8 sr56•8 service manual version 1.1 1997, 1999 mackie designs, inc. 820-176-00 page 3 is interactive go to bulletins.
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C au t io n a v is r is k o f e l e c t r ic s h o c k d o n o t o p e n r is q u e d e c h o c e l e c t r iq u e n e p a s o u v r ir c a u t io n : t o r e d u c e t h e r is k o f e l e c t r ic s h o c k d o n o t r e m o v e t h e c o v e r ( o r b a c k ) n o u s e r s e r v ic e a b l e p a ...
Page 3: Contents
Contents introduction................................................................. 4 technical support ............................................................................... 4 disclaimer .............................................................................................. 4 sys...
Page 4
4 introduction this manual contains complete service information for the sr40•8 and sr56•8 mixing consoles and power supply. Operating instructions will be touched on briefly. For complete operating instructions refer to the owner’s manual. For simplicity, this manual will refer to both products as ...
Page 5: System Overview
5 system overview the sr40•8 in a nutshell this section provides a quick summary of the sr40•8’s major features. It is not intended to take the place of the owner’s manual. It is included here to help servicing technicians familiarize themselves with the sr40•8. Mixing channel controls manipulate mi...
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6 stage monitors & effects every channel, as well as each of the four main aux returns (a1-a4), has eight aux send controls. Per channel, aux sends 1-4 can be switched to be post-fader (for effects sends) or pre-eq/pre-fader (for stage monitors). Aux sends 5-8 have a similar switch, post-fader (for ...
Page 7
7 talkback & intercom the sr40•8’s extensive talkback section allows the engineer to speak into several outputs via a master talkback switch, with assignment switches for aux 1-4, aux 5-8, l/r mix, an external talkback output, and one switch for each matrix (a-d). Talkback microphones are patched in...
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8 ultra mute function summary general • there are 9 sets of 10 groups each, for a total of 90 groups. Up to 10 groups can be active at a time within a set. • there are 100 snapshots (00-99). Only one snapshot can be active at a time. • snapshot 00 is loaded into the console when it is first powered ...
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9 clear • in group mode, used to turn off all active groups. Press and hold clear for two seconds, then release to turn off all mutes on the console. This also indicates which groups have been programmed (programmed groups’ leds light up, unprogrammed groups’ leds do not). • in group preview mode, c...
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10 h pf 3 0- 8 00 h z m id h i 8 0 4 5 -3 k 1 2 k lo m id 5 0 0-1 5 k in s e rt (ba l a n c e d ) s e n d r etu r n s o lo p fl a f l (s ip ) h pf 1 50 h z m id h i 8 0 8 00 1 2 k lo m id 3 k m id h i 8 0 8 00 1 2 k lo m id 3 k h pf 1 50 h z s o lo p fl a f l (s ip ) 2 2 1 0 7 4 2 0 2 4 7 1 0 2 0 3 ...
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11 l (le f t m a i n m ix) r (r ig h t m a i n m ix ) c (c en te r m a in m ix ) a u x s en d s 2-4 a n d 6 -8 n o t s h o w n s u b 1 s u b 2 s u bs 3 - 8 n o t s h o w n a u x s en d 1 a u x s en d 5 s o lo a u d io (p f l, a f l-l & a f l r ) s o lo l og ic m u te l o g ic m e te r l o g ic in s ...
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12 specifications noise master fader @ unity, channel gains down -90dbu master fader @ unity, channel gains @ unity -86dbu signal to noise ratio (ref +4) ≥ 90db total harmonic distortion below 0.005% crosstalk channel fader down, channels @ unity -95dbu channel muted, other channels @ unity -95dbu f...
Page 13: Circuit Theory
13 circuit theory analog circuits / signal path the sr40•8 signal path begins with hybrid (discrete/op-amp) mic/line preamps. After the mic/line preamp, the circuitry is largely op-amp based. The function of audio op-amp “building blocks” should be self-evident from the schematics (if not, you need ...
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14 mic/line preamp the sr40•8 uses mackie’s famous low-noise, high headroom mic/line preamp design. The circuit has been revised since the version you may be familiar with from the earlier mackie products. It’s topology is more elaborate than a standard discrete differential pair feeding an op-amp a...
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15 solo control circuit the sr40·8 has two interlinked solo systems. One serves all inputs: channels 1 to 40, aux returns a1-a4, b1-b4, and tape inputs a and b. The other serves all outputs: subs 1-8, aux sends 1-8, left, center, right, and matrices a-d. Separate push-switches select between pre-fad...
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16 input solo logic at any input, depressing the solo switch connects 5v to the solo led and to the solo control bus solo-cntl-ip via a 4148 diode. The cathode of the solo led connects to the flash bus flash via a 220-ohm current-limiting resistor. The flash bus is a current sink and only operates w...
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17 other matters diode or gate d4 and d5 drive comparator u2a, whose output goes low whenever solo-cntl-ip or solo-cntl-op is high. U2a’s active low output drives the lcr-mute line, which controls shunt-series analog switches u1209a, u1209b, u1209c, and u1209d. Q2 operates as a 25 ma current source ...
Page 18
18 clear com interface the clear com production intercom system is the de-facto standard within the music industry. The sr40·8 has an integral clear com interface that emulates a standard belt pack and ties it into the console’s headphone system. To use it, you use the console’s talkback microphone ...
Page 19
19 transmit signal path the transmit signal path begins at the talkback microphone. The intercom interface takes the line level signal at u1705a and sends it to the intercom sub-system via jp1704 and jp1803. Analog switch u1801a passes the transmit audio when the intercom button has been pressed. U1...
Page 20
20 ignore switch (rev 6 pcb) if the sr40·8 shares the intercom line with the lighting company, there is a high degree of activity on the line, which would ordinarily be distracting to the mix engineer. The ignore switch isolates the sr40·8 from the intercom line, while still allowing it to be access...
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21 clear com jumper options name description procedure default setting intercom pre- fader makes talk level independent of r1741. Jp1704, cut trace between pins 2 and 3, jumper pins 1 and 2. Post fader. Modify talk level use with pre- fader mod jp1803, cut jumper between pins 2 and 3, install resist...
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22 ultra mute circuit description ultra mute is a microprocessor based system that stores and recalls specific mute states on the sr40•8 console. The system uses a 12mhz 80c51 processor. The 80c51 cpu produces a 14 bit address. The lower 8 bits are latched by a 74hc573 from the multiplexed address/d...
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23 channel mute leds channel mute sw itches channel analo g sw itches m aster section m ute leds m aster section m ute sw itches m aster section analog sw itches mute co ntrol sw itches m ute co ntro l leds num eric display add latch 74hc573 eprom 6116 sram 6116 cpu 80c51 ad0-ad7 a0 -a 1 3 a8-a13 nv...
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24 step procedure result / verify 1 power off the console n/a (the console is off) 2 connect midi in to midi out, connect pins 2 and 3 on the data port n/a (you accidentally burn your finger soldering pins on an old db9 plug) 3 while powering up, hold down ultramute control switches 0, 1, and 2 0, 1...
Page 25: Parts
25 40 m ut e f a d e r 10 k d p o t , 1 3 0 - 0 34 - 0 0 k n o b , 7 6 0 - 0 2 4 - 0 1 t r i m 10 k p o t , 1 3 0 - 06 6 -0 2 k n o b , 7 6 0 - 0 4 8 - 0 1 p h a n t o m p w r b u t t o n , 7 6 0 - 0 1 3 - 0 0 s w it c h , 5 0 0 -0 1 8 - 0 0 le d , 3 0 4 - 0 2 7 -0 2 p h a s e b u t t o n , 7 6 0 - ...
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26 1 2 3 4 5 6 7 8 m u t e m u t e m u t e m u t e m u t e m u t e m u t e m u t e u l t r a m u t e s e c t i o n a l l s w it c h e s , 5 0 0 - 0 2 1 - 0 0 a l l l e d 's , 3 0 4 - 00 1 -0 0 d i s p l a y , 3 04 -0 2 1- 0 0 l e n s , 7 8 0 -0 2 9 - 00 a u x s o l o s b u t to n , 7 6 0- 0 1 3 - 0 ...
Page 27
27 solo solo solo center left right d c b a t b a s s i g n s w i t c h e s b u t to n , 7 6 0 - 0 1 3- 0 0 s w it ch , 5 00 -0 1 8 - 0 0 a l l m a t r i x c o n t r o l s 5 0 k g po t , 1 30 -0 0 3 -0 2 k n o b , 7 6 0 - 0 4 8 -0 4 m a t r i x m u t e s b u t to n , 7 6 0- 0 1 1 - 0 0 s w it c h , ...
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28.
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29 chassis assembly, drawing 1 of 6 item part # description 1 551-025-00 armrest 2 550-187-00 top panel 24 ch 3 550-189-00 top panel master 4 550-188-00 top panel 16 ch 5 551-026-00 meter bridge 6 550-196-00 stiffener 7 550-193-10 side panel right 8 550-193-20 side panel left 9 700-046-09 screw sems...
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31 chassis assembly, drawing 2 of 6 item part # description 1 055-069-00 pcb assy. Channel meter 2 055-076-00 pcb assy. Master meter 3 040-132-00 ribbon cable 5c 74" 4 550-190-00 back panel 24 ch 5 550-192-00 back panel master section 6 550-191-00 back panel 16 ch 7 040-130-00 cable assy blk 9" (not...
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32.
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33 chassis assembly, drawing 3 of 6 item part # description 1 780-029-00 display lens 2 720-002-00 tape used on above 3 055-075-00 pcb assy. Mute switch 4 040-104-00 ribbon cable assy. 34c 16" 5 040-015-00 ribbon cable assy. 34c 10" 6 055-074-00 pcb assy. Master output 7 040-093-00 ribbon cable assy...
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34.
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35 chassis assembly, drawing 4 of 6 item part # description 1 040-093-00 ribbon cable assy. 40c 9.5" 2 040-102-00 ribbon cable assy. 10c 15" 3 055-070-00 pcb assy. Mono pod 4 040-097-00 ribbon cable assy. 40c 20" 5 040-098-00 ribbon cable assy. 34c 27" 6 040-099-00 ribbon cable assy. 26c 9.5" 7 040-...
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36.
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37 chassis assembly, drawing 5 of 6 item part # description 1 055-077-00 pcb assy. Power dist 2 700-023-00 screw mach 6-32x1/2 blk 3 705-001-00 kepnut 6-32 dc power in 4 700-028-00 screw sems 6-32x1/4 (power dist) 5 706-017-00 standoff 4-40 jackscrew (dsub conn) 6 710-008-00 splitlock washer # 4 (ds...
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38.
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39 chassis assembly, drawing 6 of 6 item part # description 1 760-060-10 endcap - right 2 700-039-00 screw mach 10-32x1/2 (end cap) 3 700-043-09 screw tf 10-32x3/4 (end cap) 4 700-043-15 screw tf 10-32x1-1/2 (end cap) 5 700-045-04 screw sems 10-32x3/8 (end cap) 6 780-028-00 meter lens 7 760-60-20 en...
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41 part # description 040-010-00 cable ribbon 22ga 7c 19in (led to main pcb) 040-112-00 cable dis 18ga 1015 7c .156 9in 040-113-00 cable dis 18ga 1010 grn/yel 4in lug 040-114-00 cbl dis 18ga 1010 brn 11in qd 040-115-00 cbl dis 18ga 1010 brn 18in qdx2 040-116-00 cbl dis 18ga 1010 blu 20in qd 040-118-...
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Sr40•8 service manual 42 part # description part # description 040- cables 055- finished pcb assys 100- pots and resistors 200- capacitors 300- semiconductors 400- jacks/connectors 500- switches 510- fuses 550- chassis metal 600- transformers 601- inductors 610- wires and cables 640- ac line cords 7...
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Version 1.0 43 part # description part # description 040- cables 055- finished pcb assys 100- pots and resistors 200- capacitors 300- semiconductors 400- jacks/connectors 500- switches 510- fuses 550- chassis metal 600- transformers 601- inductors 610- wires and cables 640- ac line cords 700- hardwa...
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Sr40•8 service manual 44 part # description part # description 040- cables 055- finished pcb assys 100- pots and resistors 200- capacitors 300- semiconductors 400- jacks/connectors 500- switches 510- fuses 550- chassis metal 600- transformers 601- inductors 610- wires and cables 640- ac line cords 7...
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Version 1.0 45 part # description part # description 040- cables 055- finished pcb assys 100- pots and resistors 200- capacitors 300- semiconductors 400- jacks/connectors 500- switches 510- fuses 550- chassis metal 600- transformers 601- inductors 610- wires and cables 640- ac line cords 700- hardwa...
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Sr40•8 service manual 46 part # description part # description 040- cables 055- finished pcb assys 100- pots and resistors 200- capacitors 300- semiconductors 400- jacks/connectors 500- switches 510- fuses 550- chassis metal 600- transformers 601- inductors 610- wires and cables 640- ac line cords 7...
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Version 1.0 47 part # description part # description 040- cables 055- finished pcb assys 100- pots and resistors 200- capacitors 300- semiconductors 400- jacks/connectors 500- switches 510- fuses 550- chassis metal 600- transformers 601- inductors 610- wires and cables 640- ac line cords 700- hardwa...
Page 48
48 j1 j3 j2 j4 j8 j7 j5 j6 m o n o c h a n n e l p c b 05 5 -0 6 7-0 0 c o m p o n e n t s id e sr40•8 channel pcb connector locations connector pinout and location.
Page 49
49 j1 connects to pod pcb p1 40 pin cable 040-093-00 ch 1 in + 1 2 ch 1 in - ch 1 ground 3 4 ch 1 phantom ch 1 ground 5 6 ch 1 return - ch 1 return + 7 8 ch 1 send ch 1 48v 9 10 ch 1 ground ch 2 in + 11 12 ch 2 in - ch 2 ground 13 14 ch 2 phantom ch 2 ground 15 16 ch 2 return - ch 2 return + 17 18 c...
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50 sr40•8 stereo channel pcb connector locations j1 j3 j6 j4 j7 j5 s t e r e o c h a n n e l p c b 055 -0 6 7-0 0 c o m p o n e n t s id e.
Page 51
51 sr40•8 stereo channel pcb connector locations j1 connects to pod pcb j11 40 pin cable 040-099-00 a1 left + 1 2 a1 left - a1 left gnd 3 4 a1 right + a1 right - 5 6 a1 right gnd a2 left + 7 8 a2 left - a2 left gnd 9 10 a2 right + a2 right - 11 12 a2 right gnd a3 left + 13 14 a3 left - a3 left gnd 1...
Page 52
52 sr40•8 master pcb connector locations / pinout j12 1 18 2 gnd 3 -18 4 aux send gnd 5 48 j1 connects to pod pcb j2 41 pin cable 040-097-00 sub 1 out 1 2 sub 2 out sub 3 out 3 4 sub 4 out sub 5 out 5 6 sub 6 out sub 7 out 7 8 sub 8 out sub 1 send 9 10 sub 2 send sub 3 send 11 12 sub 4 send sub 5 se...
Page 53
53 sr40•8 master pcb connector pinout j5 main bus 50 pin cable 040-092-00 sub 1 + 1 2 sub 1 - gnd 3 4 sub 2 + sub 2 - 5 6 gnd sub 3 + 7 8 sub 3 - gnd 9 10 sub 4 + sub 4 - 11 12 gnd sub 5 + 13 14 sub 5 - gnd 15 16 sub 6 + sub 6 - 17 18 gnd sub 7 + 19 20 sub 7 - gnd 21 22 sub 8 + sub 8 - 23 24 gnd lef...
Page 54
54 schematics / pcb layouts the remainder of this manual contains schematics and pcb layouts for the sr40•8. Documents are organized in numeric order by mackie part #. The schematics and pcb layouts are placed as close together as possible to reduce “page flipping fatigue syndrome” sr40•8 circuit bo...
Page 55
55 speaking mackie-eese some of the terminology and labeling used in the sr40•8 schematics may be confus- ing (or at least illogical) to those new to servicing mackie products. Here are a few explanations. • “mono pod “ and “master pod” refer to the circuit boards at the rear of the console containi...
Page 56
Sr40•8 +12v fuse upgrade bc 4/20/98 the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40•8 +12v power supply fuse upgrade: model: sr40/56•8 440w power supplys serial #: prior to sn#ad14392 effective 4/20/98 symptom: no +12v power led’s or no power to the ...
Page 57
Sr40•8 5-volt filter cap bc 8/13/97 the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40•8 5-volt filter capacitor model: sr40•8 serial #: prior to sn # ad14392 effective 8/11/97 symptom: no symptoms, just improved supply filtering. Solution: install one ...
Page 58
Sr40•8 clock jumper bc 7/1/97 the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40•8 clock jumper model: sr40•8 serial #: prior to sn#ad14392 effective 6/1/97 symptom: digital clock noise in the pfl solo bus. Solution: on the mono channel pcb cut and jump...
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1 1 1m 20pf j6 1 2 3 1 50k trim pot pin 1 unused sr40•8 mono channel pcb, (ch1-8 backside) 055-067-00 the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40•8 solo clock noise model: sr40•8 serial #: prior to sn# ad14392 effective 5/8/97 symptom: digital cl...
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Sr40•8 digtal output pcb clock noise mod bc 8/5/97 the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40•8 digital output pcb clock noise mod model: sr40•8 serial #: prior to sn# ad14392 effective 7/1/97 symptom: clock noise in pfl bus. Solution: remove 22...
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Sr40•8 power supply diode failure bc 4/21/97 the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40•8 power supply diode failure model: sr40 •8 psu (power supply unit) serial #: not available. Very early production, probably only 10-20 effective 6/1/97 symp...
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Mackie designs inc.,16220 wood-red road ne, woodinville, wa 98072 phone 800/258-6883, service fax 206/402-7833, general fax 206/487-4337 7/11/97 to: mackie designs authorized warranty service centers subject: sr40•8 upgrade kit. (prior to sn #ad14392) dear service centers, mackie designs has recentl...
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Sr40•8 timing error bc 7/1/97 ch 17-24 pcb a1-a4 pcb 50 pin cable install 055-155-00 pcb red stripe remove and discard ribbon cable the mixer fixer • mackie designs service news the mixer fixer • mackie designs service news sr 40 •8 ultra mute timing error model: sr40•8 serial #: prior to sn# ad1429...