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- EVOLUTION 1000
- User And Maintenance Manual
Maggi EVOLUTION 1000 User And Maintenance Manual
Summary of EVOLUTION 1000
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Page boring system evolution 1000 uk machine code 17824101 manual code 00008027 edition 07/2014 original use and maintenance manual always keep this manual together with the machine woodworking machinery.
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Page 3: Maggi Technology S.R.L.
Page 3 ec declaration of conformity the manufacturer maggi technology s.R.L. Via delle regioni, 299 - 50052 certaldo (fi) italy declares that the machinery complies with all relevant provisions of the directive: 2006/42/ec (machine) 2004/108/ec (emc) and compile the technical file of the above machi...
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Page 5 introduction some information and illustrations in this manual may differ from the machine in your possession, since all the configurations inherent in the machine complete with all the optionals are described and illustrated. Therefore, refer only to that information strictly connected with ...
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Page 6 index 1 introduction …………………………………………………………………………. 1.1 definition of the operator ………………………………………………………………………………… 1.1.1 operator’s requirements ………………………………………………………………………………. 1.1.2 operator’s prohibitions ………………………………………………………………………………… 1.2 operator’s obligations …………………………………………………………………………...
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Page 7 5.1.2.8 shoutdown machnine……………………………………………………………………………….. 5.2 use of the machine ……………………...………………………………………………………………… 5.2.1 working cycle ………………………………………………………………..…………………………… 5.2.2 emergency stop ……………………….…… …………………………………………………………… 5.2.3 restart after emergency ………………………………...…………………………………...
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Page 8 1.1 definition of operator in accordance with directive 98/37/eec of 23rd july 1998 (adopted in italy by d.P.R. 459 del 24 luglio 1996), annex i, essential health and safety requirements 1.1.1, in this manual an operator is defined as being: the person or persons given the ask of installing, ...
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Page 9 1.2 operator obligations the council directive 12th june 1989, n°391 (adopted in italy with legislative decree 19 september 1994, n.626), on the introduction of measures to encourage improvements in the safety and health of workers at work, defines the fundamental criteria regulating the beha...
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Page 10 1.3 importance of the manual this manual provides information regarding the installation, use and maintenance of the machine defined: boring system 1000 evolution the machine shall be used in compliance with the information specified in this manual: we therefore recom- mend that be read care...
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Page 11 1.5 manufacturer’s identification information the identification of maggi technology s.R.L. As the machine manufacturer is done in compliance with the leg- islation in force by means of the following: - identification plate - usage and maintenance the boring system evolution 1000 have been d...
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Page 12 1.8 conventions front of the machine : refers to an operator facing the machine from the product in feed side. Back to the machine : refers to an operator facing the machine from the product exit side. 1.9 personnel qualifications in order to better define the field of action and related qua...
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Page 13 1.10 technical assistance and mantenance routine and special maintenance shall be performed in accordance with the instructions contained in this man- ual. For all cases not included and for any type of assistance, please contact the manufacturesr directly, sup- plying the information contai...
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Page 14 2.1 safety regulations − read the usage and maintenance manual carefully before proceeding with start-up, use or maintenance or any type of machine operation. − strictly abide by all warning, ranger and caution information container in the manual and the safety signs applied directly to the ...
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Page 15 symbol identification danger: avoid all contact with gears and all parts that may start moving. Danger: before performing any operation on the electrical circuit make sure that the electrical power has been cut off. Danger: risk of crushing hands between mechanical or moving parts. 2.3 dange...
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Page 16 2.5 mandatory signs symbol identification ensure that all guards and safety devices are in working order. Immediately report any defects or inadequacy of the protection and safety devices and any dangerous situation you become aware of. Cut off power before connecting or disconnecting curren...
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Page 17 advantages of boring from the bottom: − the panel’s good-face is protected from any mechanical components contact; − elimination definitely shavings from the hole; − the type of approach makes optimal automatic panel time and precision of execution; − the beginning/end of panel reading is ma...
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Page 18 working examples running holes under running holes in the head ( axis x ) running hole for hinge running hole 4° side ( axis y ).
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Page 19 3.2 machine’s composition the machine is composed of the following groups: in-feeding table the in-feeding table is composed of: − table for panel ( 1 ) − counter roller ( 2 ) − the clamps in-feed fence for side stop reference ( 3 ) − front stop reference ( 4 ) in-feeding panel unit this uni...
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Page 20 working group the working group is composed of: − the boring head including bits ( 10 ) the boring head is composed of: − n° 11 independent vertical spindles ( 32 mm of step ) ( a ) − n° 4+1 horizontal heads with 1 spindle each ( b ) − n.1 blade Ø120 thickn.4mm (max thickn.6mm) ( c ). ( b ) ...
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Page 21 control unit control unit includes: the computer containing the software for the management of controlled axes and of graphical programming, the approach of the working group; the console that includes the screen and keyboard, a ground plane. Board includes: -machine integrated control panel...
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Page 22 3.3 machine’s axes the mobile units of the machine can move following these directions: − axis “ x” : clamps unit movement (controlled axis) − axis “ y” : side pusher sliding − axis “ y” : boring head movement (controlled axis) − axis “ z” : vertical movement of the clamping − axis “ z” : ve...
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Page 23 the side pusher sliding (axis “y”) is manual after unlocking it by the button ( d ) pressing. The boring head sliding (axis “y”) is moved by a balls screw powered by a gear motor ( e ). ( e ) gear motor balls screw d.
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Page 24 ( f ) the closure of the clamp (axis “z”) is by a pneumatic cylinders ( f ). The clamps, holding the wooden panel during the boring cycle ( axis “z”),are put into motion by n.2+2 pneu- matic cylinders. ( g ). ( g ).
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Page 25 vertical movement of boring head, for panel drilling from the bottom (axis “z”) , is powered by a gear motor ( h ) upstroke of spindles (axis “z”) is powered by a ball screw ( i ) ( h ) ( i ).
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Page 26 3.5 job specification standard use the machine boring system evolution 1000 have been developed for drilling panel from the bottom. The machine is equiped with safety guards and shields providing full protection to the operator and preventing any damage to the used tools during the working c...
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Page 27 3.7 machine’s characteristic the panel are usually of wood or similar material. The panel dimension are: − minimum panel length ( mm ) = 300 − maximum panel length (mm ) = 3200 − minimum panel width ( mm ) = 120 − maximum panel width ( mm ) = 1020 − minimum panel thickness ( mm ) = 08 − maxi...
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Page 28 3.9 noise level noise test iso 3746 (uni 7712) gave the following results: − average noise emission in vacuum ............ L p − average noise emission in operation ……... L p = 82 [db (a)]. 3.10 dust emission values of dust emissions in normal using condition, with the machine connected to a...
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Page 29 4.2 working area keep aisles for the operators and make sure that they are appropriate so as to assure a safe use and mainte- nance. Before placing the machine make sure of keeping a free area available all around the machine itself, which has to be not smaller than 1500mm in all directions....
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Page 30 caution caution danger only use fork-lift trucks having the suited carrying capacity and suited fork length. It is very important to avoid any collision during the whole loading and carrying procedure and to keep the machine always in balance. Make sure that the forks of the lift truck are w...
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Page 31 4.4.2 machine’s postioning the machine is designed to stand on its own small feet. The working area, on which the machine is positioned, has to respond to all requirements stated by the machine developers at the planning stage. The minimum required working space is also to be considered in o...
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Page 32 4.5 assembling keep all the facilities used for the placing and carrying of the machine in order to have them available for future positioning. The machine is already assembled; only electrical and pneumatic connections are needed to start working. 4.6 electrical connection the electrical co...
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Page 33 − in direct machine’s protection are tn type, so it doesn’t need any other caution. If connection is different (tt, it) or if norms require other protection please provide it taking in consideration: − electromagnetic interference precaution can product high frequency electric dissipations. ...
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Page 34 4.8 suction connection a dust collection plant is meant to ensure the good functioning and performance of the machine, for this reason the machine has always to be connected to a dust collection plant during the working process. The machine has two chip collecting drawers, removable on the s...
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Page 35 5.1.2 commands main menu the system is visible on a monitor 15 "tft ilenia software and related management icons . When you start the system automatically starts the program management job list. After loading the machine needs to reset the axes "zero setting". ———————————————————————————————...
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Page 36 5 .1.2.1 machine data editor menu. - to access the tool must always enter the password, selecting the command (machine data editor ) . - in the central window by selecting " user" , type the same word "user " as password (user). - selecting " constructor " , is used to change the parameters ...
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Page 37 - select only the " pack 1" to access the screen of the tool head . Do not use normally configurations " conf.2 and 3 ." —————————————————————————————————————————————————- - the configuration of the head is visible as a whole and to the right you can see the data table utensils. - "graphic t...
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Page 38 ( remove / insert tool ) - in the configuration screen head can intervene to change tools "remove / insert tool" . —————————————————————————————————————————————— - in the figure above you can see the data of the ' selected tool . This serves to control and for changes to be made. Information.
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Page 39 5.1.2.2 cad-4 ambient / . Programmation panel process. ( cad / 4) - from the main menu you can enter nell'ambinte " cad / 4 " to create machining programs modificace panels . Full reference see " manual cad / 4 . ———————————————————————————————————————————————- - home screen " cad / 4" , wit...
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Page 40 - first data to be entered is the size of "dimensions " of the panel to work . If you exceed the possible working on the machine activates an error message . ———————————————————————————————————————————————- view of the " zero side " of the panel and at the bottom left is shown the geometric ...
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Page 41 - selection from the menu of a "macro" drilling , according to the working requirements . ———————————————————————————————————————————————— - table setting the position and size hole / holes to be drilled . Macro single drill . ( macro ) information.
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Page 42 (tool selection) - command to select the type of tool "tool selection" , suitable for machining (drilling and / or excavation ) . ————————————————————————————————————————————————— (tool type) -- select the desired tool "tool type" , for working set..
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Page 43 (example : programmed drill). ————————————————————————————————————————————————— ( example : modify , copy , erase ) - - the programmed machining can be edited later using the commands "modify , copy , erase ." in the most frequent case proceed to copy the hole in the other position of the pa...
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Page 44 - example of the hole to be copied "selected drill copy" . ———————————————————————————————————————————————— - position of the hole on the corner copied reported 1. "drill position - corner 1 reference". ( selected drill to copy )- corner 2 reference ( drill position - corner 1 reference).
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Page 45 - position of the hole reportedly copied the corner 3 . " corner 3 reference - drill position" . ————————————————————————————————————————————————— - position of the hole reportedly copied corner 4 . " corner 4 reference - drill position" . ( corner 3 reference - drill position) ( corner 4 re...
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Page 46 ————————————————————————————————————————- - example of machining on the sides of the panel, showing the position of the cartesian axes which changes depending on the side panel , see selection . "view side 1". Example : ( view side zero with drill).
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Page 47 - set size holes "side 1". ————————————————————————————————————————————————— - view of the panel with all the holes set up at this point of the program. On the zero and also on side 1 . High- lights the selection icons in the upper side panel "view side Ø " . - and ' possible to select the i...
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Page 48 − example of side 3 " side 3 " . Note the position of the axes that change position depending on the cho- sen side of the panel . - example setting " corner 1" side 3 , panel and data processing ..
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Page 49 - view panel with work planned by side zero "side Ø " . - window for saving the "save as " , the program of the panel cutout. Automatically opens the folder to save programs and should be given an identifying name to the program to be saved..
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Page 50 - to finalize the rescue of the program created , you must select the command " optimizer" , which performs diagnostics on the application spectrum , based on the parameters in the machine , and then rewrites inside the machine language program (iso). The central window of the screen display...
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Page 51 5.2.2.3—job list - going back to the home page of reference " the manager" from the drop down menu you select the com- mand " job list" , which lets you create or open a separate work . The distinct serves to create a list of proc- essing programs that together give the possibility to obtain...
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Page 52 - i f you select the command " new job list" , you start creating a new list . - to enter the machining programs , select the command in the window "select source" ( new joblist ) ( select souce ).
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Page 53 - in the selection of the program to enter "programs explorer" , the preview panel chosen, the working set. - the selected program is then created in the new bill . Using the same procedure you can enter other pro- grams. ( programs explorer ).
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Page 54 - in the list of programs included , then you must define the quantity for each panel "preset" and any com- ments of your own . - the final phase of the new bill is created is saved with name "save as" . The lists are saved in a specific folder ..
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Page 55 - to carry out the work of a distinguished selected, press the indicated key . "f2 - green botton ." the bar of the bill in question will be colored in red and the machine will prompt you the first panel visible in the job list . - example list of panels in the selected list . " label" , 10/...
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Page 56 5.1.2..4 — start single program select a program from the command single "automatic " and then " axis" . ————————————————————————————————————————————————-- - from the "program " in the drop-down menu appear existing programs . Select a program and push "open"..
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Page 57 5.2.2.5 - option panel shutdown frontside / backside . − - in the standard setting , at the end of the processing cycle , the machine shows the panel toward the opera- tor , ie exhaust front "front download" . - to have the drain back "back download", press the button at the top right . - wi...
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Page 58 5.2.2.6 - “mirror” option - the " mirror" , allows you to quickly set up and at any time , the processing of a mirrored panel determined . One can choose to mirror the panel according to the x axis , or the axis y. - the " ribattuta " is activated and / or deactivated at any time either on a...
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Page 59 5.1.2.8 - shutdown machine window - standard windows xp option " turn off computer " - command “shutdown ilenia” - command “ok”.
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Page 60 5.2 use of the machine _ 5.2.1 duty cycle to begin a cycle of work 's operator initially must : - 1 - select an application or a separate work . - 2 - press the icon "start" button on schermo.Il green (a) , lights up and flashes. - 3 - pedal ( b). The reference pin (c) , the x-axis , "stop u...
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Page 61 − active safety devices such as: emergency buttons and microswitches to stop the working cycle. The machine has been equipped with some fixed barriers to minimize the residual risk arising from working parts and/or related to the misfunctioning of some mechanical components. It is possible t...
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Page 62 the machine to avoid misfunctionings and fire risk you are recommended to carry-out a daily cleaning of the machine com- ponents by using compressed air. Do not use abrasive products such as: petrol or solvent, as they would eventually damage painting, cable boots etc. Before carrying out an...
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Page 63 6.1.7 lubrication of the machine every 40 hours use lubrificant grease: kluber isoflex nbu15 chemical / physical caracteristics category grease. Density : 0,9 g/cm 3 a 20 °c melting temperature: > 200 °c equivalent lubrificants: kluber isoflex topas 52 kluber isoflex topas 5051 lubrificant o...
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Page 64 6.1.8 machine dismantling for machine dismantling follow the below-stated instructions: − get a written permission from the dismantling company − disconnect power plugs and air supply − destroy identification plates and documents separate non-metallic components and give them to the appropri...
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Page 66 maggi technology via delle regioni, 299 woodworking machinery 50052 certaldo ( fi ) italia tel. +39 0571 63541 fax. +39 0571 664275 e-mail service@maggi-technology.Com development by maggi technology.