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  4. AFFINITY PLUS 20"
  5. User, Installation & Servicing Instructions

Magiglo AFFINITY PLUS 20" User, Installation & Servicing Instructions

Other manuals for AFFINITY PLUS 20": User, Installation & Servicing Instructions

Summary of AFFINITY PLUS 20"

  • Page 1

    Users, installation & servicing instructions must be left with the user affinity plus 16” & allusion plus 16” fuel effect options: coal effect pebble effect beachcomber effect shoreline effect all available on ng & lpg control options: upgradeable manual control remote control (response-s) optimum c...

  • Page 2

    Manufacturer contact details: burley appliances ltd lands end way oakham, rutland, le15 6rb tel: +44 (0)1572 725570 fax: +44 (0)1572 724390 general e-mail: info@magiglo.Co.Uk web site: www.Magiglo.Co.Uk technical support: direct dial on (01572) 725570 or email: technical@magiglo.Co.Uk magiglo docume...

  • Page 3: Contents

    Page i contents 1. G eneral i nformation ........................................................................................................ 1 1.1. Important note about ods pilot ................................................................................ 2 2. U ser i nstructions .............

  • Page 4

    Page ii 3.9.12. Commissioning .................................................................................................. 39 3.9.13. Checking for spillage ......................................................................................... 40 3.9.14. Instructing the user ...................

  • Page 5: 1. G

    Page 1 1. G eneral i nformation introduction 1. This appliance is suitable for installation in gb and ie and should be installed in accordance with the rules in force. In gb, the installation must be carried out by a gas safe registered installer registered for working on this type of appliance. It ...

  • Page 6

    Page 2 3. When fitting the fire in northern ireland (ni), purpose provided ventilation must be provided in accordance with the rules in force. 4. In other ec countries equivalent rules in force must be used. Flue requirements class 1 masonry flue - a flue havingno cross sectional dimension less than...

  • Page 7: 2. U

    Page 3 2. U ser i nstructions 2.1. Lighting procedure your fire will be fitted with one of the five different types of gas control. Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section. Control valve operation control type + m...

  • Page 8

    Page 4 2.1.1. Lighting procedure (upgradeable manual control) 1. Whilst pushing the ignition knob in (see figure 1), turn it anticlockwise to the pilot flame position as shown in figure 2. During this process, the spark ignition will have operated and lit the pilot flame. On lighting the pilot flame...

  • Page 9

    Page 5 2.1.2. Lighting procedure (remote control) 1. Press the bottom button on the remote handset until clicking is heard on the valve, and the gas rate adjustment knob is at the off position. 2. With gas available at the valve press the ignition knob in and turn it anticlockwise to the pilot flame...

  • Page 10

    Page 6 2.1.3. Lighting procedure (optimum control and trim switch control) 1. Ensure the main burner is off by pressing the button on the trim marked (‘small flame/dot’) until clicking is heard on the valve (see figure 7/figure 8). 2. With the gas available at the valve press in the ignition knob an...

  • Page 11

    Page 7 2.1.4. Lighting procedure (total control) 1. Ensure that gas is available at the valve and the on/off switch in the on position (–). 2. Simultaneously press and hold the (red circle) and (large flame) buttons until a short acoustic signal confirms the start sequence has begun, then release th...

  • Page 12

    Page 8 2.1.5. Manual operation (total control model) in emergency the appliance can be operated manually as follows: 1. Turn the gas rate adjusting knob fully clockwise to the off position. A clicking sound will be audible, but this is perfectly alright. 2. Turn the manual knob clockwise to man posi...

  • Page 13: Control)

    Page 9 2.2. Battery replacement (remote control & total control) 2.2.1. Handset 1. On the reverse of the handset remove the battery cover by pressing down at the top of the cover and sliding down. 2. Remove and unclip the old battery and replace with a new pp3 9v battery. 3. Replace the cover. Press...

  • Page 14

    Page 10 2.3. Battery replacement (optimum control) 1. The battery pack is mounted inside the wall-mounting box behind the wall switch plate. 2. To change the batteries remove the two small screws securing the wall plate using a small screwdriver. 3. Remove the battery pack from the wall box and repl...

  • Page 15: 2.5. Fuel Effect Layout

    Page 11 2.5. Fuel effect layout you fire has been supplied with coal, pebble, beachcomber or shoreline effect fuel bed. Please refer to the relevant section for instructions on how to arrange the imitation fuels. It is recommended that the imitation fuel be left alone once the desired flame pattern ...

  • Page 16

    Page 12 2.5.1. Coal effect layout this fire is supplied with different sizes of ceramic coal : qty small square coals 5 medium square coals 1 random coals 18 small random coals 5 matrices 2 proceed with the coal layout as follows: - 1. Having unpacked all the fuel-bed components proceed with placing...

  • Page 17

    Page 13 random coals figure 22 small random coals figure 23.

  • Page 18

    Page 14 2.5.2. Pebble effect layout the fire is supplied with ceramic pebble sets as follows:- qty large pebbles (a, b & k) 15 medium pebbles (c & d) 8 medium pebbles (f) 2 front pebbles (e/j) 6 matrices 2 note: when placing pebbles on the burner tray, ensure the lettering on them is facing down and...

  • Page 19

    Page 15 f d c f d c figure 29 some sooting on the fuel pebbles may be observed. This is perfectly normal. Periodically operating the fire at various rates will burn this soot away. If excessive sooting is observed, this is an indication that the pebbles are laid incorrectly – please refer to instruc...

  • Page 20

    Page 16 2.5.3. Beachcomber effect and shoreline effect layout the fire is supplied with ceramic pebble and driftwood set as follows: pebbles qty large pebbles (a, b & k) 7 medium pebbles (c, d & f) 5 small pebbles (e/j) 11 matrices 2 driftwood figure 30 note: when placing pebbles and driftwood on th...

  • Page 21

    Page 17 5. Place the g and e driftwood pieces as shown in figure 33 then place the c and d pebbles (g driftwood is notmarked). 6. Next place the b, j & k driftwood pieces as in figure 34. 7. Continue laying the pebbles and the driftwood pieces as shown in figure 35 and figure 36. 8. After the applia...

  • Page 22: 2.6. Home Improvements

    Page 18 2.6. Home improvements warning: if after installation of this fire any home improvements (e.G. Double glazing, secondary double glazing, draught proofing, fitting extractor fans, etc.) are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the...

  • Page 23

    Page 19 2.7. Cleaning and care instructions caution: ensure that the appliance is off (including the pilot light) and has completely cooled (off for at least 2 hours) before carrying out any cleaning or maintenance. Rcf advice: this product may use components (coals, pebbles, driftwood & ceramic bac...

  • Page 24

    Page 20 2.7.2. Cleaning the pilot the oxygen depletion sensing pilot fitted to your burley magiglo fire is a highly reliable safety device which causes the fire to shut down in the unlikely event of a reduction of oxygen in the room where the fire is fitted. After a period of time, it is possible fo...

  • Page 25: 3. I

    Page 21 3. I nstallation i nstructions before installation, ensure that the local distribution conditions (identification of the type of gas and pressure and the adjustment of the appliance are compatible) 3.1. General safety requirements the installation of the fire in gb should follow the recommen...

  • Page 26

    Page 22 3.2.2. Installation into a 125mm (5”) class 2 metal flue system the burley magiglo affinity plus 16”/allusion plus 16” may be installed into a flue system where the minimum dimension of the flue is 125mm, provided that the following criteria are met: 1. The flue must have a minimum equivalen...

  • Page 27: 3.3. General Dimensions

    Page 23 3.2.3. Installation example using existing builder’s opening 90 m m m in 125mm (5”) flexible liner fascia mounting frame hearth register plate fireplace opening section through masonry chimney figure 40 3.3. General dimensions a e d b c figure 41 - standard box dimension (refer to table 1) d...

  • Page 28: 3.4. Technical Data

    Page 24 3.4. Technical data natural gas propane (lpg) nominal maximum heat input 6.8 kw (gross) 6.8 kw (gross) setting pressure (cold) 15.5 mbar ±1.0 mbar 28.5 mbar ±1.0mbar minimum heat input 3.5 kw (gross) 3.5 kw (gross) minimum setting pressure 4.5 mbar ±0.3 mbar 8.0 mbar ±0.5 mbar gas g20 (natur...

  • Page 29: 3.6. Appliance Location

    Page 25 3.6. Appliance location the fire must be fitted on a flat non-combustible base. In addition a non-combustible hearth or physical barrier with minimum dimensions shown in figures belowshould be provided in front of the fireplace opening where relevant. However, with hole in the wall fire inst...

  • Page 30

    Page 26 3.6.1. Raised fireplace opening ow oh od hw hd 50mm hf figure 44 fireplace openings oh 565mm ow 430mm od 280mm (min) hw must project a minimum of 150mm either side of any naked flame or incandescent material hd must project a minimum of 300mm in front of any naked flame or incandescent mater...

  • Page 31

    Page 27 3.6.2. Physical barrier any physical barrier should meet the following requirements: 1. Provide at least the equivalent level of warning to the approach of an open fire, to that of a hearth. 2. Define a clear zone where occupants must exercise additional caution. 3. Should be constructed of ...

  • Page 32

    Page 28 figure 51, figure 52, figure 53 and figure 54 show examples of how the requirements for the physical barrier may be met. D w figure 51 – example of physical barrier (dimensions as stated in table 3 – protected area) d w figure 52 – example of physical barrier (dimensions as stated in table 3...

  • Page 33: 3.7. Ventilation

    Page 29 3.7. Ventilation for this model normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements. In gb reference should be made to bs 5871 part 2, and in ie reference should be made to the current edition of i.S.813 which makes clear the conditions that must be ...

  • Page 34: 3.9. Installation Procedure

    Page 30 3.9. Installation procedure before commencing installation, ensure that the intended installation will comply with details in general information on pages 1 and 23. Carefully unpack the contents of the carton and check them against the checklist given on the previous page. Make sure that the...

  • Page 35

    Page 31 3.9.3. Preparing the fireplace opening (all models) 1. Prepare the fireplace opening in accordance with section 3.2 and 3.6 ensuring that the surface around the opening is flat and level in all directions. 2. Mark out, drill, plug and fit the four cable guide brackets onto the rear wall of t...

  • Page 36

    Page 32 3.9.4. Installing the firebox (all models) 1. With the firebox placed close to the fireplace opening feed the two cables through the matching eye screws (left cable through left hand set eyelets and the same for right hand cable) and then back into the holes at the bottom rear of the firebox...

  • Page 37

    Page 33 3.9.5. Connecting the gas supply the gas supply to the fire must be carried out using rigid or semi-rigid metal tubing. A service cock must be incorporated near the appliance to facilitate isolation of the fire during servicing. An isolating valve (with a pressure test point) has been suppli...

  • Page 38

    Page 34 3.9.6. Installation of pure/form fascia pack (affinity) 1. Unpack the contents of the fascia pack. 2. Separate the door from the mounting frame by opening and lifting the door off of the two-part hinges as indicated in figure 61. Set the door carefully aside. 3. Remove all remaining packagin...

  • Page 39

    Page 35 3.9.7. Installation of dimension fascia pack (allusion) 1. Unpack the contents of the fascia pack. 2. Separate the door from the mounting frame by opening and lifting the door off of the two-part hinges as indicated in figure 64. Set the door carefully aside. 3. Remove all remaining packagin...

  • Page 40

    Page 36 3.9.8. Continuation of installation - remote control model 1. Unpack the box containing the receiver and the hand set. 2. Fit four aa (1.5v) batteries into the receiver unit and the pp3 (9v) battery into the transmitter (hand set). 3. Feed the cable from the receiver unit heat shield to the ...

  • Page 41

    Page 37 3.9.9. Continuation of installation - optimum control model 1. Find a suitable position for the wall switch, a maximum of 5 metres of cable is supplied. 2. Fit the wall box into the wall. Cut cross- slots in the rubber grommet and feed the cable through it such that the end with four connect...

  • Page 42

    Page 38 3.9.10. Continuation of installation - trim switch control model 1. Unpack the battery pack and connect to the battery connection on the cable. 2. Fit the connectors on the cable to the drive motor ensuring correct polarity. The cable connectors must be matched to the appropriately sized spa...

  • Page 43

    Page 39 3.9.12. Commissioning 1. Turn on the gas supply to the fire and purge the gas line. Check all the gas joints for gas soundness. 2. Remove the pressure test point screw located as shown in section 3.5 - pressure test point locations and connect a pressure gauge. 3. Ignite the pilot in accorda...

  • Page 44

    Page 40 3.9.13. Checking for spillage the imitation fuels must be laid in accordance with the instructions prior to commencing the spillage test. 1. Close all doors and windows. 2. Turn the fire on to its full rate and leave it burning for 5 minutes. 3. Test for spillage using a smoke match (in a ‘b...

  • Page 45: 4. S

    Page 41 4. S ervicing i nstructions 4.1. General requirements all repairs and servicing must be carried out by a qualified registered gas installer (e.G. Member of gas safe in gb) in accordance with the current gas safety (installation and use) regulations and these instructions. Before any servicin...

  • Page 46: 4.3. Replacing Parts

    Page 42 4.3. Replacing parts for any spare parts that are required, please contact either your supplier or the manufacturer directly. You will either need the serial number or: a) model name; b) the gas type; c) the imitation fuel type; d) the type of control. Only approved parts should be used. 4.3...

  • Page 47

    Page 43 4.3.4. Motor replacement (remote/optimum/trim switch control) the gas rate adjusting motor is replaceable in situ. 1. Remove the batteries from the receiver unit to prevent the risk of short circuit. 2. Remove the two motor connection tags from the valve. 3. Remove the valve cover securing s...

  • Page 48

    Page 44 4.3.5. Replacing mertik gv60 valve (total control) referring to figure 76:- 1. Remove al the gas connections on the valve including the pilot feed pipe. 2. Remove the thermocouple connection from the interrupter block at the rear of the valve. 3. Pull out the tc cable with the red tab from t...

  • Page 49

    Page 45 4.3.8. Replacing the ceramic back and sides the ceramic back and sides are replaceable in situ. 1. Isolate and disconnect the gas supply from the burner tray. 2. Remove the burner tray fixing screws and withdraw the burner from the firebox. 3. Remove the rear ceramic retaining bracket and wi...

  • Page 50

    Page 46 4.4. Installation and operational troubleshooting the table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current gas safety (installation and ...

  • Page 51

    Page 47 remote control, trim switch and optimum control & total control models symptom cause remedy main burner will not come on when required even though the drive motor is heard to be operating ignition knob incorrectly set set the ignition knob at the 9 o’clock position. Motor not functioning whe...

  • Page 52

    Mf446.3 burley magiglo fires are protected by uk patents 2193802, 2240620 and 2256920 other patents pending magiglo is a registered trademark of burley appliances ltd burley appliances ltd, lands end way oakham, rutland, le15 6rb tel: 01572 725570 fax: 01572 724390 www.Magiglo.Co.Uk email: info@magi...