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  5. User, installation & servicing instructions

Magiglo DUO User, installation & servicing instructions

Manual is about: Coal Effect Pebble Effect Both available on NG & LPG

Summary of DUO

  • Page 1

    Users, installation & servicing instructions must be left with the user duo fuel effect options: coal effect pebble effect both available on ng & lpg control options: manual bm control upgradeable manual control remote control (response-s) optimum control trim switch control total control installati...

  • Page 2

    Manufacturer contact details: burley appliances ltd lands end way oakham, rutland, le15 6rb tel: +44 (0)1572 725570 fax: +44 (0)1572 724390 general e-mail: info@magiglo.Co.Uk web site: www.Magiglo.Co.Uk technical support: direct dial on (01572) 725570 or email: technical@magiglo.Co.Uk burley magiglo...

  • Page 3: Contents

    Page i contents 1. General information ........................................................................................................... 1 1.1. Important note about ods pilot ................................................................................ 2 1.2. Fire fret dimensions .........

  • Page 4

    Page ii 3.9.10. Continuation of installation – total control ........................................................ 38 3.9.11. Commissioning .................................................................................................. 39 3.9.12. Checking for spillage ............................

  • Page 5: 1. G

    Page 1 1. G eneral i nformation introduction 1. This appliance is suitable for installation in gb and ie and should be installed in accordance with the rules in force. In gb, the installation must be carried out by a gas safe registered installer registered for working on this type of appliance. It ...

  • Page 6

    Page 2 ventilation requirements 1. For models with heat inputs not exceeding 6.9kw, normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements of these appliances. In gb reference should be made to bs 5871 part 3, and in ie reference should be made to the current e...

  • Page 7: 1.2. Fire Fret Dimensions

    Page 3 1.2. Fire fret dimensions all models can be used with the burley magiglo range of frets or any other fire fret that falls within the dimensions shown below the fireplace opening must be suitable in size to accommodate the fire being installed. If the appliance is to be used with other firepla...

  • Page 8

    Page 4 this page is left intentionally blank.

  • Page 9: 2. U

    Page 5 2. U ser i nstructions 2.1. Lighting procedure your fire will be fitted with one of the following different types of gas control valves. Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section. Control valve operation cont...

  • Page 10

    Page 6 2.1.1. Lighting procedure (manual bm control) 1. Ensure that the arrow on the control knob is pointing towards the off position as shown in figure 2. Press in the knob and slowly turn anti-clockwise until a click is heard. The spark should now light the pilot. On first lighting, it may requir...

  • Page 11

    Page 7 2.1.2. Lighting procedure (upgradeable manual control) 1. Whilst pushing the ignition knob in (see figure 6), turn it anticlockwise to the pilot flame position as shown in figure 7. During this process, the spark ignition will have operated and lit the pilot flame. On lighting the pilot flame...

  • Page 12

    Page 8 2.1.3. Lighting procedure (remote control) 1. Press the bottom button on the remote handset until clicking is heard on the valve, and the gas rate adjustment knob is at the off position. 2. With gas available at the valve press the ignition knob in and turn it anticlockwise to the pilot flame...

  • Page 13

    Page 9 2.1.4. Lighting procedure (optimum control and trim switch control) 1. Ensure the main burner is off by pressing the button on the trim marked (‘small flame/dot’) until clicking is heard on the valve (see figure 12/figure 13). 2. With the gas available at the valve press in the ignition knob ...

  • Page 14

    Page 10 2.1.5. Lighting procedure (total control) 1. Ensure that gas is available at the valve and the on/off switch in the on position (–). 2. Simultaneously press and hold the (red circle) and (large flame) buttons until a short acoustic signal confirms the start sequence has begun, then release t...

  • Page 15

    Page 11 2.1.6. Manual operation (total control) in emergency the appliance can be operated manually as follows: 1. Turn the gas rate adjusting knob fully clockwise to the off position. A clicking sound will be audible, but this is perfectly alright. 2. Turn the manual knob clockwise to man position ...

  • Page 16: Control)

    Page 12 2.2. Battery replacement (remote control & total control) 2.2.1. Handset 1. On the reverse of the handset remove the battery cover by pressing down at the top of the cover and sliding down. 2. Remove and unclip the old battery and replace with a new pp3 9v battery. 3. Replace the cover. Pres...

  • Page 17

    Page 13 2.3. Battery replacement (optimum control) 1. The battery pack is mounted inside the wall-mounting box behind the wall switch plate. 2. To change the batteries remove the two small screws securing the wall plate using a small screwdriver. 3. Remove the battery pack from the wall box and repl...

  • Page 18: 2.5. Fuel Effect Layout

    Page 14 2.5. Fuel effect layout you fire has been supplied with either coal or pebble effect. Please refer to the relevant section for instructions on how to arrange the imitation fuels. Fuel effect tray type refer to coal effect natural gas & lpg section 2.5.1 pebble effect natural gas & lpg sectio...

  • Page 19

    Page 15 2.5.1. Coal effect layout this fire is supplied with different sizes of ceramic coal as follows: qty small square coals 8 medium square coals 4 random coals 8 small random coals 9 aeration tubes 2 ½ aeration tubes 1 proceed with the coal layout as follows: - 1. Following the appropriate set ...

  • Page 20

    Page 16 2.5.2. Pebble effect layout the fire is supplied with ceramic pebble sets as follows:- qty large pebbles (a, b & k) 9 medium pebbles (c & d) 6 small pebbles (g) 3 flat pebbles (h) 4 front pebbles (e & j) 6 aeration tubes 2 ½ aeration tubes 1 note: when placing pebbles on the tray ensure the ...

  • Page 21

    Page 17 2.6. Fitting a standard trim (if supplied) 1. Most trims are coated with a protective film. This must be removed by peeling off before fitting the trim. 2. The trim is held on by four magnets. These will either be attached to the trim or supplied loose in a separate envelope. Space them as s...

  • Page 22: 2.8. Home Improvements

    Page 18 2.8. Home improvements warning: if after installation of this fire any home improvements (e.G. Double glazing, secondary double glazing, draught proofing, fitting extractor fans, laminate flooring etc.) are carried out to the property it is essential to carry out a spillage test on the fire ...

  • Page 23

    Page 19 2.9. Cleaning and care instructions caution: ensure that the appliance is off (including the pilot light) and has completely cooled (off for at least 2 hours) before carrying out any cleaning or maintenance. Rcf advice: this product may use components (coals, pebbles & ceramic backs) contain...

  • Page 24

    Page 20 2.9.2. Cleaning the pilot the oxygen depletion sensing pilot fitted to your burley magiglo fire is a highly reliable safety device which causes the fire to shut down in the unlikely event of a reduction of oxygen in the room where the fire is fitted. After a period of time, it is possible fo...

  • Page 25

    Page 21 2.9.5. Brass or chrome surfaces these surfaces should be cleaned with a proprietary non-abrasive metal cleaner. Remove the trim (if fitted), the fret and the ash-pan cover before cleaning. The trim is held in place by means of four magnets at the rear of the trim. The fret and the ash-pan co...

  • Page 26

    Page 22 this page is left intentionally blank.

  • Page 27: 3. I

    Page 23 3. I nstallation i nstructions before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible 3.1. General safety requirements before commencing installation, ensure that the intended inst...

  • Page 28

    Page 24 x fire surround hearth 50mm min figure 34 - masonry flue x fire surround hearth figure 35 - pre cast flue to bs en 1858 fire surround hearth 100mm 125mm 57 5m m twin wall metal flue flue box figure 36 – bs 715 flue box fireplace opening size (mm) (applies to all cases) min max height 555 575...

  • Page 29: 3.3. General Dimensions

    Page 25 masonry pre-cast flues flue boxes to bs 715 lined unlined (depth also depends on width of starter blocks) (125mm twin walled flue) with fireback without fireback with fireback without fireback new or previously used for a gas appliance 270mm 195mm 270mm 195mm 195mm 265mm used previously for ...

  • Page 30: 3.4. Appliance Location

    Page 26 3.4. Appliance location the fire must be fitted on a flat non-combustible base. In addition a non-combustible hearth or physical barrier with minimum dimensions shown in figures belowshould be provided in front of the fireplace opening where relevant. However, with hole in the wall fire inst...

  • Page 31

    Page 27 3.4.1. Floor level and raised fireplace openings ow o h od hw hd 50mm figure 39 ow o h od hw hd 50mm figure 40 models not using freedom surround oh 560mm ow 430mm od 195mm hw a minimum of 150mm either side of any incandescent material hd must project a minimum of 300mm in front of any naked ...

  • Page 32

    Page 28 3.4.2. Physical barrier any physical barrier should meet the following requirements: 1. Provide at least the equivalent level of warning to the approach of an open fire, to that of a hearth. 2. Define a clear zone where occupants must exercise additional caution. 3. Should be constructed of ...

  • Page 33

    Page 29 figure 46, figure 47, figure 48 and figure 49 show examples of how the requirements for the physical barrier may be met. D w figure 46 – example of physical barrier (dimensions as stated in table 6 – protected area) d w figure 47 – example of physical barrier (dimensions as stated in table 6...

  • Page 34: 3.5. Ventilation

    Page 30 3.5. Ventilation for models with heat inputs not exceeding 6.9kw, normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements of these appliances. In gb reference should be made to bs 5871 part 3, and in ie reference should be made to the current edition of ...

  • Page 35: 3.8. Contents Checklist

    Page 31 3.8. Contents checklist before proceeding with installation of the fire check the contents as follows: basic kit (applicable to all control options) quantity item 1 gas fire 1 imitation fuel – coal (ng/lpg) or pebble set (ng/lpg) 1 freedom surround (if specified) 1 freedom surround 30mm spac...

  • Page 36: 3.9. Installation Procedure

    Page 32 3.9. Installation procedure before commencing installation, ensure that the intended installation will comply with details in general information on page 1. The burley magiglo duo is designed to be inset into a 16” fireplace opening. Any surround that is to be installed with the burley magig...

  • Page 37

    Page 33 3.9.2. Freedom surround installation (if applicable) 1. Remove the appliance from the freedom surround by removing the two fixing screws from the base of the appliance and the two fixing screws from the top. 2. Using figure 52, mark out and create the appropriate opening to accommodate the f...

  • Page 38

    Page 34 vine eyes cable cable tensioners vine eyes figure 54 base plate fixing screws wing nut fixing ( on underside) base plate (trim switch models) figure 55 3.9.3. Installation using a spacer frame (if applicable) in order to reduce the installation depth required, the freedom surround may be ins...

  • Page 39

    Page 35 3.9.5. Installing the fire (with freedom surround) 1. Select the required gas entry point (choice of three). After creating a slit in the grommet, route the gas supply through, leaving the remaining two intact. 2. Place the box centrally within the freedom surround and push it back until the...

  • Page 40

    Page 36 3.9.6. Connecting the gas supply the gas supply to the fire must be carried out using rigid or semi-rigid metal tubing. A service cock must be incorporated near the appliance to facilitate isolation of the fire during servicing. For this an isolating valve has been supplied. The gas supply t...

  • Page 41

    Page 37 3.9.8. Continuation of installation - optimum control model 1. Find a suitable position for the wall switch, a maximum of 5 metres of cable is supplied. 2. Fit the wall box into the wall. Cut cross- slots in the rubber grommet and feed the cable through it such that the end with four connect...

  • Page 42

    Page 38 3.9.9. Continuation of installation - trim switch control model 1. Unpack the battery pack and connect to the battery connection on the cable. 2. Fit the connectors on the cable to the drive motor ensuring correct polarity. The cable connectors must be matched to the appropriately sized spad...

  • Page 43

    Page 39 3.9.11. Commissioning 1. Turn on the gas supply to the fire and purge the gas line. Check all the gas joints for gas soundness. 2. Remove the pressure test point screw located as shown in section 3.7 and connect a pressure gauge. 3. Ignite the pilot in accordance with the user instructions. ...

  • Page 44

    Page 40 3.9.12. Checking for spillage 1. Close all doors and windows. 2. Turn the fire on to its full rate and leave it burning for 5 minutes. 3. Test for spillage using a smoke match (in a ‘blume tube’) at the top of the appliance, fireplace opening or under the canopy at the centre, with the smoke...

  • Page 45: 4. S

    Page 41 4. S ervicing i nstructions 4.1. General requirements all repairs and servicing must be carried out by a qualified registered gas installer (e.G. Member of gas safe in gb) in accordance with the current gas safety (installation and use) regulations and these instructions. Before any servicin...

  • Page 46: 4.3. Replacing Parts

    Page 42 4.3. Replacing parts for any spare parts that are required, please contact either your supplier or the manufacturer directly. You will need the model name i.E. Model number, the gas type, the type of control and serial number. Only approved parts should be used. 4.3.1. Pilot assembly replace...

  • Page 47

    Page 43 4.3.4. Motor replacement (remote control / optimum control / trim switch control models) the gas rate adjusting motor is replaceable in situ. 1. Remove the batteries from the receiver unit to prevent the risk of short circuit. 2. Remove the two motor connection tags from the valve. 3. Pull o...

  • Page 48

    Page 44 4.3.5. Control valve replacement (total control) referring to figure 69: 1. Remove al the gas connections on the valve including the pilot feed pipe. 2. Remove the thermocouple connection from the interrupter block at the rear of the valve. 3. Pull out the tc cable with the red tab from the ...

  • Page 49

    Page 45 4.4. Installation and operational troubleshooting the table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current gas safety (installation and ...

  • Page 50

    Page 46 remote control, trim switch and optimum control models symptom cause remedy main burner will not come on when required even though the drive motor is heard to be operating ignition knob incorrectly set set the ignition knob at the 9 o’clock position. Motor not functioning when buttons are pr...

  • Page 51

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  • Page 52

    Mf272.6 burley magiglo fires are protected by uk patents 2193802, 2240620 and 2256920 other patents pending magiglo is a registered trademark of burley appliances ltd burley appliances ltd, lands end way oakham, rutland, le15 6rb tel: 01572 725570 fax: 01572 724390 www.Magiglo.Co.Uk email: info@magi...