1. DL manuals
  2. Magnetek
  3. Receiver
  4. Flex EX 4
  5. Instruction Manual

Magnetek Flex EX 4 Instruction Manual

Manual is about: Flex EX series Radio Control Equipment

Summary of Flex EX 4

  • Page 1

    Flex ex series radio control equipment flex ex 4, flex ex 6 instruction manual your new radio system thank you for your purchase of flex ex radio remote control system. Without a doubt, our flex ex system is the ultimate solution for providing precise, undeterred, and safe control of your material. ...

  • Page 2

    Ter ceska flex ex 4, flex ex 6 instruction manual 1. Product manual safety information ter ceska offers a range of radio remote control products and control products for material handling applications. This manual has been prepared by ter ceska to provide information and recommendations for the inst...

  • Page 3

    Ter ceska flex ex 4, flex ex 6 instruction manual 2. Introduction the flex ex series radio remote control systems are designed for control of industrial equipment and machinery such as overhead traveling cranes, jib cranes, gantry cranes, tower cranes, electric hoists, winches, monorails, conveyor b...

  • Page 4

    Ter ceska flex ex 4, flex ex 6 instruction manual 3. Radio controlled safety 3.1. Critical installation considerations warning prior to installation and operation of this equipment, read, develop and understanding of the contents of this manual and the operation manual of the equipment or device to ...

  • Page 5

    Ter ceska flex ex 4, flex ex 6 instruction manual • have knowledge of hazards pertaining to equipment operation • have knowledge of safety rules for radio controlled equipment • have the ability to judge distance of moving objects • know how to properly test prior to operation • be trained in the sa...

  • Page 6

    Ter ceska flex ex 4, flex ex 6 instruction manual the operator should not attempt to repair any radio controller. If any product performance or safety concerns are observed, the equipment should immediately be taken out of service and be reported to the supervisor. Damaged and inoperable radio contr...

  • Page 7

    Ter ceska flex ex 4, flex ex 6 instruction manual • use only approved chargers for the appropriate battery pack. • do not attempt to use a battery that is leaking, swollen or corroded. • charger units are not intended for outdoor use. Use only indoors. 3.9. Battery disposal before disposing of batte...

  • Page 8

    Ter ceska flex ex 4, flex ex 6 instruction manual 4. General system information 4.1. Transmitter handset page 8 of 27 december 2015 fig. 1: transmitter flex ex 4, flex ex 6 1 – emergency stop button 2 – removable power key switch 3 – battery cover 4 – strap ring 5, 6 – system channel, crane number.

  • Page 9

    Ter ceska flex ex 4, flex ex 6 instruction manual 4.2. Receiver unit page 9 of 27 december 2015 fig. 2 : receiver flex ex 4, flex ex 6 2 – external antenna (tnc) 3 – led power 4 – led status 5 – led sq 6 – led com 7 – wiring diagram 8 – type label.

  • Page 10

    Ter ceska flex ex 4, flex ex 6 instruction manual 5. Functions settings 5.1. Channel change via push buttons the transmitter channel can also be changed directly on the push buttons. Please refer to the instructions below on how to change the transmitter channel via push buttons. Press e-stop button...

  • Page 11

    Ter ceska flex ex 4, flex ex 6 instruction manual system will recognize it as channel 62. 5.2. Optional 4-digit security code the 4-digit security code is an optional feature that can be programmed into the transmitter to allow operation only to those who know the code. If this feature is desired, s...

  • Page 12

    Ter ceska flex ex 4, flex ex 6 instruction manual when replacing a transmitter handset, just take the i-chip out of the old transmitter and install it into the new one (refer to fig. 3 below). 6. Fuse ratings fuse # 110 v ac 230 v ac 380 v ac 410 v ac 24 v ac 42, 48 v ac 12 – 24 v dc f1 – f8 5.0 a (...

  • Page 13

    Ter ceska flex ex 4, flex ex 6 instruction manual 7. System channels table 1 433.000mhz 32 433.775mhz 2 433.025mhz 33 433.800mhz 3 433.050mhz 34 433.825mhz 4 433.075mhz 35 433.850mhz 5 433.100mhz 36 433.875mhz 6 433.125mhz 37 433.900mhz 7 433.150mhz 38 433.925mhz 8 433.175mhz 39 433.950mhz 9 433.200...

  • Page 14

    Ter ceska flex ex 4, flex ex 6 instruction manual 8. Receiver installation 8.1. Pre-installation precautions 1. Make sure the transmitter and the receiver have identical serial number/id codes and channels. 2. Make sure the receiver is not set to the same channel as any other systems in use in the s...

  • Page 15

    Ter ceska flex ex 4, flex ex 6 instruction manual 4. If your new remote control is replacing an existing pendant, make sure it is completely disconnected and placed in a safe location to prevent unwanted control commands. 8.4. Flex ex 4 output relay contact diagram • numbers in circles: wire or hart...

  • Page 16

    Ter ceska flex ex 4, flex ex 6 instruction manual 8.5. Flex ex 6 output relay contact diagram • numbers in circles: wire or harting pin number. • for 12 – 24 vdc power supply, wire #1 corresponds to the negative charge (–) and wire #3 corresponds to the positive charge (+). Wire #2 is for ground. • ...

  • Page 17

    Ter ceska flex ex 4, flex ex 6 instruction manual 9. Operating procedure 9.1. General operating procedure 1. Reset the red emergency stop button located on the top left hand side of the transmitter handset by rotating it either clockwise or counter clockwise. The red button will pop up. 2. Turn on t...

  • Page 18

    Ter ceska flex ex 4, flex ex 6 instruction manual the transmitter power and the receiver main altogether. Turn it further counter-clockwise to release the key. 9.2. On / off push button function when the „on“ output relay is closed („on“ push button pressed), the „off“ output relay will open automat...

  • Page 19

    Ter ceska flex ex 4, flex ex 6 instruction manual 9.9. 3 rd speed push button operating procedure when a push button is held at 2 nd speed, pressing the 3 rd speed push button one time will activate the 3 rd speed output relay (toggled). If the operator wants 2 nd speed again, just press the 3 rd sp...

  • Page 20

    Ter ceska flex ex 4, flex ex 6 instruction manual 9.13. Changing transmitter batteries change the transmitter batteries by unscrewing the battery cover located on the backside of the transmitter (refer to fig. 6). During battery installations make sure that the black ribbon is centered between the t...

  • Page 21

    Ter ceska flex ex 4, flex ex 6 instruction manual 10. Status light indicators & warnings 10.1. Transmitter status light indication type display type indication 1 constant red voltage goes below 1.9v at initial power on – transmitter power shuts off. Voltage goes below 1.8v during operation – transmi...

  • Page 22

    Ter ceska flex ex 4, flex ex 6 instruction manual 10.2. Receiver status light indication type display type indication 1 fast green blinks decoding in process 2 fast intermittent green blinks decoding on standby, main deactivated 3 slow green blinks ready 4 two red blinks receiver main is jammed or d...

  • Page 23

    Ter ceska flex ex 4, flex ex 6 instruction manual 11. Troubleshooting tips problems possible reasons suggestions no response when transmitter push button is pressed (improper startup & settings) transmitter low battery power check the transmitter battery level. Emergency stop button activated prior ...

  • Page 24

    Ter ceska flex ex 4, flex ex 6 instruction manual 12. Flex ex 4, flex ex 6 – system specifications frequency range:_______________________________433 – 434 mhz frequency deviation:_____________________________12.5 khz number of channels:_____________________________62 channels modulation:___________...

  • Page 25

    Ter ceska flex ex 4, flex ex 6 instruction manual 13. Guarantee before being shipped, all products are thoroughly checked, we guarantee that there are no material or manufacturing defects. We guarantee the replacement of all end-products or components within 24 months from the date of shipment in ca...

  • Page 26

    Ter ceska flex ex 4, flex ex 6 instruction manual 14. Appendix # 1: rechargeable battery kit – operating instructions kit is designed to replace the standard batteries aa (lr06) with pack of rechargeable batteries that can be recharged directly in the transmitter. Discharged batteries are not puttin...

  • Page 27

    Ter ceska flex ex 4, flex ex 6 instruction manual cells:_________________________________________2 pieces of rechargeable ni-mh cells 1,2 v / 1000 mah, size aaa (lr03), series connection, thermal fuse page 27 of 27 december 2015 fig. 8: charger 1 – dc 12 – 24 v input 4 – status led for output „b“ 2 ...