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Magnetek Impulse 2003-G+S4 Instruction manual

Manual is about: Adjustable Frequency Crane Controls

Summary of Impulse 2003-G+S4

  • Page 1

    Instruction manual software #14707.X & 14750.X february 2017 part number: 144-23910 r6 © copyright 2017 magnetek.

  • Page 3: Product Safety Information

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 i ©2017 magnetek all rights reserved. This notice applies to all copyrighted materials included with this product, including, but not limited to, this manual and software embodied within the product. This manual is intended for the sole u...

  • Page 4: Danger

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 ii danger , warning, caution, and note statements danger, warning, caution, and note statements are used throughout this manual to emphasize important and critical information. You must read these statements to help ensure safety and to p...

  • Page 5: Service Information

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 iii service information for questions regarding service or technical information contact: 1.866.Mag.Serv (1.866.624.7378) world headquarters magnetek, inc. N49 w13650 campbell drive menomonee falls, wi 53051 1.800.288.8178 eu market conta...

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    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 iv this page intentionally left blank..

  • Page 7

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 contents: product safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-i danger, warning, caution, and note statements . . . ....

  • Page 8

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 keypad led and button functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 9

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 lower limit/upper limit bypass mfdi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 load float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 10

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 digital output (do-a3) and s4io option set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80 profibus-dp communication option card set-up . . . . . . . . . . . . . . . . . . . . . ...

  • Page 11

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 power section check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 power off checks . . . . . . . . . . . . . . . . . . . . . . . . ...

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  • Page 13: Introduction

    C h a p t e r 1 introduction.

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  • Page 15

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-3 wa r n i n g do not touch any circuitry components while the main ac power is on. In addition, wait until the red “charge” led is out before performing any service on that unit. It may take as long as 5 minutes for the charge on the m...

  • Page 16: How to Use This Manual

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-4 how to use this manual this manual provides technical information on impulse ® •g+ and vg+ series 4 parameter settings, drive functions, troubleshooting, and installation details. Use this manual to expand drive functionality and to t...

  • Page 17: Introduction

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-5 introduction assessing the system requirements it is important to know how the drive will be utilized before working on installation and wiring. Please know the requirements for the following components: • speed control method(s) - i....

  • Page 18: Impulse

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-6 impulse ® •g+ & vg+ series 4 general specifications table 1-2: specification values and information - heavy duty 230 v 460 v 575 v model (-g+/ vg+s4) rated output current (a) output capacity (kva) model (-g+/ vg+s4) rated output curre...

  • Page 19

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-7 table 1-3: specifications for 230 v, 460 v, and 575 v specification specification value and information for all models certification ul, cul, csa, ce, rohs crane duty classification rated for cmaa crane duty class a - f only (or equiv...

  • Page 20

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-8 ac reactor specifications reactors, both as input (line) and output (load) devices, protect adjustable frequency drives, motors, and other load devices against excessive voltage and current. The following guidelines may help determine...

  • Page 21

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-9 table 1-4: 230 v class model number 230 v part number maximum amps of reactor 2003-g+/vg+s4 rea230-1 4 2005-g+/vg+s4 rea230-1 4 2007-g+/vg+s4 rea230-2 8 2008-g+/vg+s4 rea230-2 8 2011-g+/vg+s4 rea230-3 12 2014-g+/vg+s4 rea230-3 12 2017...

  • Page 22

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-10 table 1-5: 460 v class model number 460 v part number maximum amps of reactor 4001-g+/vg+s4 rea460-1 2 4003-g+/vg+s4 rea460-2 4 4004-g+/vg+s4 rea460-3 6 4005-g+/vg+s4 rea460-5 8 4007-g+/vg+s4 rea460-5 8 4009-g+/vg+s4 rea460-5 8 4014-...

  • Page 23

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-11 table 1-6: 575 v class model number 600 v part number maximum amps of reactor 5001-g+/vg+s4 rea575-1 2 5003-g+/vg+s4 rea575-2 4 5004-g+/vg+s4 rea575-3 4 5006-g+/vg+s4 rea575-5 8 5009-g+/vg+s4 rea575-10 12 5012-g+/vg+s4 rea575-10 12 5...

  • Page 24

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-12 s4if interface specifications impulse ® •g+ & vg+ series 4 is designed to interface with user input and output devices through the s4if interface board. This eliminates the need for an additional interface relay or isolation circuitr...

  • Page 25

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 1-13 table 1-9: s4io ratings s4io model i1-i4 o1-o6 voltage frequency voltage (max) current (max) s4io-120a60* 120 vac 50/60 hz 250 vac (48vac for ce)/ 30 vdc 1.0 a s4io-48a60 42–48 vac 50/60 hz s4io-24a60 24 vac 50/60 hz * not certified ...

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  • Page 27: Installation

    C h a p t e r 2 installation.

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  • Page 29

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-3 this chapter explains the following: 1. Choosing a location 2. Impulse ® •g+ & vg+ series 4 components and external devices 3. Drive environment 4. Drive installation in addition, this section will cover information on the components ...

  • Page 30: Impulse

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-4 impulse ® •g+ & vg+ series 4 system components and external devices standard impulse ® •vg+ series 4 drive components • pg-x3 line driver encoder card optional drive components • di-a3 digital dc input card • do-a3 digital output card...

  • Page 31: Long Time Storage

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-5 long time storage powering up the drives every six months is quite beneficial. Over longer periods of time without power, the drives’ electrolytic dc bus capacitors require reformation, especially if stored in an area of high temperat...

  • Page 32

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-6 if any abnormal indications occur during this process, it is recommended that the process be repeated. Otherwise, this completes the capacitor reforming procedure. Figure 2-1: long time storage.

  • Page 33: Installing The Drive

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-7 installing the drive to install impulse ® •g+ & vg+ series 4: 1. Ensure the drive will be used in a proper environment. Refer to page 1-5. 2. Review “impulse ® •g+ & vg+ series 4 terminal block configuration” on page 3-12. 3. Determin...

  • Page 34

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-8 5. Ensure that the air can flow freely around the heat sink as shown in figure 2-3. A – 1.97 in (50 mm) minimum b – 1.18 in (30 mm) minimum c – 4.73 in (120 mm) minimum d – airflow direction figure 2-3: correct installation spacing no...

  • Page 35

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-9 multiple drive installation (side-by-side installation) models 2003 to 2075, 4001 to 4039, and 5001 to 5027 can take advantage of side-by-side installation. When mounting drives with the minimum clearing of 0.08 inches (2 mm) accordin...

  • Page 36: Drive Derating Data

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-10 drive derating data temperature derating to ensure the maximum performance life, the drive output current must be derated when the drive is installed in areas with high ambient temperature or if drives are mounted side-by-side in a c...

  • Page 37

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-11 figure 2-9 table 2-1: enclosure dimensions - 230 v drives drive model number (-g+/vg+s4) dimensions (in) total loss (w)* figure w h d w1 w2 h1 h2 h4 d1 t1 t2 d wt. (lbs) 2003 2-5 5.51 10.24 5.79 4.80 -- 9.76 -- 0.06 1.50 0.20 -- m5 7...

  • Page 38

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-12 table 2-2: enclosure dimensions - 460 v drives drive model number (-g+/vg+s4) dimensions (in) total loss (w)* figure w h d w1 w2 w3 h1 h2 h4 d1 t1 t2 d wt. (lbs) 4001 2-5 5.51 10.24 5.79 4.80 -- -- 9.76 -- 0.06 1.50 0.20 -- m5 7.5 61...

  • Page 39

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 2-13 table 2-3: enclosure dimensions - 575 v drives drive model number (-g+/vg+s4) dimensions (in) total loss (w)* figure w h d w1 w2 h1 h2 h4 d1 t1 t2 d wt. (lbs) 5001 2-5 5.51 10.24 5.79 4.80 -- 9.76 -- 0.06 1.50 0.20 -- m5 7.5 48.7 500...

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  • Page 41: Wiring

    C h a p t e r 3 wiring.

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  • Page 43: Impulse

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-3 impulse ® •g+ & vg+ series 4 wiring practices • ensure that the encoder wiring is less than 300 feet unless fiber optic cables are used. • ensure that the encoder wiring is isolated from the power wiring. • ensure that the encoder wir...

  • Page 44

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-4 • to reverse the direction of rotation, program b03-04 = 1 (exchange phases), or interchange any two motor leads (changing r/l1, s/l2, or t/l3 will not affect the shaft rotation direction) as well as encoder phasing (f01-02 = 0/1 or s...

  • Page 45

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-5 set l08-55 to 0 when using an external dynamic braking option. Figure 3-1: impulse ® •g+ & vg+ series 4 typical connection diagram.

  • Page 46

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-6 suggested circuit protection specifications and wire size in order to comply with most safety standards, some circuit protective devices should be used between the incoming three-phase power supply and the impulse ® •g+ & vg+ series 4...

  • Page 47

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-7 table 3-2: wire sizing for 460 v class recommended gauge (awg) 1, 4 model # (-g+/vg+s4) continuous hd input amps time delay input fuse (a) time delay input fuse class inverse time molded/case circuit breaker (a) 3 power circuit wiring...

  • Page 48

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-8 table 3-3: wire sizing for 575 v class recommended gauge (awg) 1, 4 model # (-g+/vg+s4) continuous hd input amps time delay input fuse (a) time delay input fuse class inverse time molded/case circuit breaker (a) 3 power circuit wiring...

  • Page 49

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-9 power circuit wiring procedures to wire the power circuit for impulse ® •g+ & vg+ series 4: 1. Run the three-phase power supply wires through an appropriate enclosure hole. 2. Refer to “suggested circuit protection specifications and ...

  • Page 50

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-10 main circuit connection diagram figure 3-2: connecting main circuit terminals (2003 to 2075) (4001 to 4039) (5001 to 5027) figure 3-3: connecting main circuit terminals (2085 and 2115) (4045 and 4060) (5032 and 5041) * connect option...

  • Page 51

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-11 figure 3-4: connecting main circuit terminals (2145 to 2180) (4075 to 4112) (5052 to 5077) figure 3-5: connecting main circuit terminals (2215 to 2415) (4150 to 4605) (5099 to 5200) * connect optional dbu to terminals +3 and –.

  • Page 52

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-12 figure 3-6: connecting main circuit terminals 4810 and 41090 * connect optional dbu to terminals +3 and –.

  • Page 53

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-13 terminal block configuration figure 3-7 and figure 3-8 show the different main circuit terminal arrangements for the drive capacities. Figure 3-7: main circuit terminal block configuration.

  • Page 54

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-14 terminal block design differs slightly for models 2215 to 2415, 4180 to 4304, and 5099 to 5200. Figure 3-8: main circuit terminal block configuration (continued).

  • Page 55

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-15 insulation barrier insulation barriers are packaged with drive models 4370 through 41090 to provide added protection between terminals. Magnetek recommends using the provided insulation barriers to ensure proper wiring. Refer to figu...

  • Page 56

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-16 figure 3-10: grounding figure 3-11: motor grounding.

  • Page 57

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-17 interface circuit board s4if dip switches and jumper figure 3-12: s4if dip switches and jumper locations for 120 vac, 42–48 vac, and 24 vac) figure 3-13: s4if dip switches and jumper locations for 24 vdc.

  • Page 58

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-18 table 3-5: terminal and wire specifications dip switches dip switches are described in this section. The functions of the dip switches are shown in the table below. Table 3-6: dip switches terminal symbol terminal screw clamping torq...

  • Page 59

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-19 sinking/sourcing mode selection for safe disable inputs use jumper s3 on the interface board to select between sink mode, source mode, or external power for the safe disable inputs h1 and h2 (as shown in table 3-7). Jumper s3 is also...

  • Page 60

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-20 control circuit terminals the table below outlines the functions of the control circuit terminals. Terms: • multi-function digital input (mfdi) • multi-function digital output (mfdo) • multi-function analog input (mfai) • multi-funct...

  • Page 61

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-21 s4if control circuit terminal diagrams figure 3-14: s4if control circuit terminal diagram (120 vac, 42–48 vac, 24 vac) figure 3-15: s4if control circuit terminal diagram (24 vdc) analog output signal fm mfao 1 multi-function analog o...

  • Page 62

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-22 safe torque off the safe disable inputs provide a stop function in compliance with “safe torque off” as defined in iec/en 61800-5-2. Safe disable inputs have been designed to meet the requirements of the iso/en 13849-1, category 3 pl...

  • Page 63

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-23 figure 3-16: safe torque off block diagram.

  • Page 64: Wiring The Encoder Circuit

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-24 wiring the encoder circuit a shaft-mounted encoder is required to provide speed and shaft position feedback to impulse ® •vg+ series 4. Without an encoder, a flux vector control cannot operate properly. Before you wire the encoder ci...

  • Page 65

    Impulse®•g+ & vg+ series 4 instruction manual - february 2017 3-25 encoder wiring diagrams and information encoder 1: install in option port cn5-c encoder 2: install in option port cn5-b. Figure 3-17: pg-x3 encoder card wiring table 3-10: encoder wiring table 3-11: pg-x3 line driver encoder interfac...

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  • Page 67: Getting Started

    C h a p t e r 4 getting started.

  • Page 68

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  • Page 69: Overview

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-3 overview with its easy-to-use keypad and x-press programming, the impulse ® •g+ & vg+ series 4 makes it easy to get up and running right away. In addition to explaining the keypad and x-press programming, this chapter explains how to ...

  • Page 70: Using The Keypad

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-4 using the keypad with five 16-character lines available, the keypad display makes it possible to monitor drive operation, change parameter settings, and view fault codes. In addition, the parameter description is included on the top l...

  • Page 71

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-5 keypad led and button functions some of the keypad buttons, whose functions are described below, are dual-purpose. The dual- purpose keys have one function when used in a view-only mode, and another function when used in a programming...

  • Page 72

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-6 parameters there are hundreds of parameters that determine how the drive functions. These parameters are programmed into the drive’s software as measurable values or options - both of which will be referred to in this manual as settin...

  • Page 73

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-7 parameter modes all parameters are organized under four modes: operation mode drive operation is enabled. Drive status led is lit. Programming mode parameter access levels, control method, motion, speed reference, and passwords are se...

  • Page 74

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-8 group function monitor u01 monitor u02 fault trace u03 fault history u04 maintenance u06 control monitor initialize a01 initialization parameters a02 user-defined parameters application b01 preset references b02 reference limits b03 s...

  • Page 75

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-9 initialization set-up parameter access level (a01-01) t his parameter allows the “masking” of parameters according to user level. See the following table: table 4-1: parameter access level settings control method selection (a01-02) se...

  • Page 76

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-10 x-press programming™ x-press programming tm automatically configures several commonly used parameters and features when control method (a01-02), motion (a01-03), or speed reference (a01-04) are programmed. These parameters are also a...

  • Page 77

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-11 table 4-5: x-press programming i/o quick reference a01-04 = 0 1 2 3 4 5 6 terminal s1 fwd fwd fwd fwd fwd fwd fwd terminal s2 rev rev rev rev rev rev rev terminal s3 step 2 step 2 step 2 accel hold -- -- terminal s4 -- step 3 step 3 ...

  • Page 78

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-12 parameters changed by x-press programming table 4-6: traverse (a01-03= 0) for g+ and vg+s4 models parameter description a01-04 = 0 1 2 3 4 5 6 7 8 2-speed multi- step 3-speed multi- step 5-speed multi- step 2-step infinitely variable...

  • Page 79

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-13 table 4-7: hoist - standard hoist (a01-03 = 1) for g+s4 models parameter description a01-04 = 0 1 2 3 4 5 6 7 8 2-speed multi- step 3-speed multi- step 5-speed multi- step 2-step infinitely variable 3-step infinitely variable uni- po...

  • Page 80

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-14 table 4-8: hoist nlb (a01-03 = 2) for vg+s4 models parameter description a01-04 = 0 1 2 3 4 5 6 7 8 2-speed multi- step 3-speed multi- step 5-speed multi- step 2-step infinitely variable 3-step infinitely variable uni- polar analog b...

  • Page 81

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-15 initialize parameters (a01-05) use this parameter to reset the inverter to its factory default settings. Table 4-9: initialize parameter settings note: performing a 7770 initialization will clear a parameter set stored in the digital...

  • Page 82

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-16 user parameters (a02-01 through 32) the user can select up to 32 parameters for quick-access programming. By setting the user access level (a01-01) to “user program”, only the parameters selected in function a2 can be accessed by the...

  • Page 83: Auto-Tuning

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-17 auto-tuning the impulse ® •g+ & vg+ series 4 can adapt to nearly all motors manufactured worldwide with its automatic tuning function. The inverter asks the user for minimal motor information, and then guides the user through a quick...

  • Page 84

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-18 standard auto-tune (t01-01 = 0) instructions this is a rotational auto-tuning method for the impulse ® •vg+ series 4 drive which allows for auto-tuning on an unloaded or decoupled motor. This method requires that the motor be unloade...

  • Page 85

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-19 non-rotational auto-tune (t01-01 = 1) instructions a non-rotational auto-tuning method has been implemented into the impulse ® •vg+ series 4 drive which allows for auto-tuning without decoupling the motor. This method will require a ...

  • Page 86

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 4-20 terminal resistance auto-tune (t01-01 = 2) instructions this is a non-rotational auto-tuning method for the impulse®•g+ series 4 drive which allows for auto-tuning without decoupling the motor. This method is recommended for motors c...

  • Page 87: Programming Advanced

    C h a p t e r 5 programming advanced features.

  • Page 88

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  • Page 89: Introduction

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-3 introduction this chapter features parameters that are available only when the series 4 drive is in advanced mode. Application • b1 preset references • b2 reference limits • b3 sequence/reference source • b5 acceleration/deceleration ...

  • Page 90

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-4 table 5-2: multi-step speed processing by multi-function digital input (b01-01–b01-16) speed reference forward/ reverse terminal s1 or s2 multi-step speed 2 h01-01–08 = 0 multi-step speed 3 h01-01–08 = 1 multi-step speed 4 h01-01–08 =...

  • Page 91

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-5 reference limits these parameters limit the frequency range as a percentage of maximum output frequency (e01- 04). If the lower limit is below the dc inj start freq (d01-01), then operation will continue according to b03-05. An altern...

  • Page 92

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-6 sequence/reference source b03-01 and b03-02 determine the source from where the frequency reference and run command are generated. Table 5-4: sequence/reference source parameter settings parameter display function range default b03-01...

  • Page 93

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-7 stop method b03-03 selects the stopping method suitable for the particular application. Table 5-5: stop method parameter settings decel to stop (b03-03=0) upon removal of the fwd or rev run command, the motor decelerates at a rate det...

  • Page 94

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-8 coast to stop (b03-03=1) upon removal of the fwd or rev run command, the motor starts to coast and the electric brake sets. Figure 5-3: coast to stop decel w/timer (b03-03=4) note: this option is only available in traverse motion. Upo...

  • Page 95

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-9 motor rotation change this parameter allows you to change the motor direction without changing the motor leads. Table 5-6: motor rotation parameter settings note: to reverse the direction of rotation, program b03-04 = 1 (exchange phas...

  • Page 96

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-10 table 5-9: lo/re run select parameter settings parameter display function range default b03-07 lo/re run sel determines action after switching run/speed reference source. 0, 1 0 0 cycle extrn run if the run command is present at the ...

  • Page 97

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-11 b03-16 run source 2 determines what the drive will use for run reference. Enabled by mfdi programmed to if. 0–3 0 0 operator digital operator 1 terminals terminals • s4-if interface card • s4-i ac digital input option • s4-io digital...

  • Page 98

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-12 acceleration/deceleration acceleration time sets the time necessary for the output frequency to accelerate from 0 hz to maximum output frequency (e01-04). Deceleration time sets the time necessary for the output frequency to decelera...

  • Page 99

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-13 accel/decel time switching frequency accel/decel times can be changed automatically without using multi-function inputs. When multi- function digital inputs are set for accel/decel selection, this command has priority over automatic ...

  • Page 100

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-14 figure 5-6: jump frequencies field forcing the field forcing function compensates the delaying influence of the motor time constant when changing the excitation current reference and improves motor responsiveness. Field forcing is in...

  • Page 101: Special Functions

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-15 special functions table 5-14: special function usage access level (a01-01) advanced (2) motion (a01-02) traverse (0) standard hoist (1) nlb hoist (2) function/control method (a01-03) v/f (0) olv (2) flv (3) v/f (0) olv (2) flv (3) c1...

  • Page 102

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-16 quick stop™ the quick stop function provides an automatic alternate deceleration at stop. Note: the quick stop deceleration time differs from the normal deceleration time and is applied only when the run command is removed. Table 5-1...

  • Page 103

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-17 reverse plug simulation™ the reverse plug simulation provides an automatic alternate deceleration time/acceleration time at a change direction command. The deceleration time and the acceleration time are set independently of the norm...

  • Page 104

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-18 micro-speed™ micro-speed provides a reduced speed range operation for precise positioning. Enabled by a multi- function input, it multiplies the normal speed reference by the micro-speed gain. Two micro-speed gains are available: gai...

  • Page 105

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-19 end of travel limits this function can automatically slow and stop a crane or hoist when it reaches the end of travel limits. Two types of limit inputs (slowdown and stop) are available in both travel directions. Inputs can be progra...

  • Page 106

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-20 phantom stop the phantom stop allows quick identification of a faulted drive while stopping other drives with phantom stop enabled. The phantom stop feature is designed to stop the drive operation using the stopping method selected i...

  • Page 107

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-21 other special functions. If this is not the case, each inverter may try to move or decelerate at a different speed placing extra strain on the drive train and potentially resulting in a speed deviation fault. Note: 1. The limit switc...

  • Page 108

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-22 hook height measurement hook height measurement provides a monitor parameter (u01-50) and analog output proportional to the hook’s current position between a home position and a limit position. Hook height programming is used in conj...

  • Page 109

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-23 electronic programmable limit switches (epls) using the motor revolutions (u01-51) from the height measurement function, it is possible to program ul1, ul2, ll1, and ll2 positions without the use of rotary limit switches. When c03-16...

  • Page 110

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-24 table 5-25: monitor values at hook height home position lower limit/upper limit bypass mfdi the limit bypass allows for the following without the use of jumpers or re-programming of the drive parameters: 1. Ease of testing of the wei...

  • Page 111

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-25 figure 5-11: upper limit (ul1) figure 5-12: upper limit 2 (ul2) figure 5-13: lower limit 1 (ll1) figure 5-14: lower limit 2 (ll2).

  • Page 112

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-26 load float when load float (c08-10) is enabled, it maintains the motor shaft at a stationary position with brake open. The load float 2 (mfdi=35) function triggers the drive to go into load float for the time set in c04-01. During lo...

  • Page 113

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-27 olv and flv operation (a01-02 = 02 and 03) when using load check ii in open loop vector or flux vector control method, the impulse ® •g+ and vg+ series 4 will compare the motor torque readings (u01-09) to values stored during the loa...

  • Page 114

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-28 note: if an application requires load check to be bypassed, an mfdi may be programmed to 69 (n.O.) or 6a (n.C.) note: upon completion of the load check set-up process, the drive will automatically set c05-01 to 1. Note: if an error o...

  • Page 115

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-29 c05-13 i/t level 05 current/torque values detected during lc set up for zone 05 0–250% 0 c05-14 i/t level 06 current/torque values detected during lc set up for zone 06 0–250% 0 c05-15 i/t level 07 current/torque values detected duri...

  • Page 116

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-30 swift-lift™ & ultra-lift™ swift-lift/ultra-lift provides additional productivity by allowing a crane or hoist to quickly move into position. The feature enables the motor to spin faster than the base speed when the load is less than ...

  • Page 117

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-31 note: c06-11 through c06-16 are hidden unless c06-10 is set to “custom”. Otherwise, c06-11 through c06-14 are automatically modified by c06-10. C06-05 sl rev current (v/f) sl rev torque (olv) ul rev torque (flv) output current/torque...

  • Page 118

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-32 configuring the swift-lift & ultra-lift function for 2, 3, 5-speed multi-step (a01-04 = 0, 1, or 2): 1. Set c06-01= 1–4 to enable the swift-lift & ultra-lift function, 1 = enable automatic, 2 = enable by multi-function digital input ...

  • Page 119

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-33 torque limit impulse ® •g+ and vg+ series 4 drives dynamically control the torque output of the motor while running. The torque limit function limits the amount of torque the motor is capable of producing in open and closed loop vect...

  • Page 120

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-34 this traverse torque limiter function (c07-10 and c07-11) is used in multi-drive, closed-loop traverse applications to reduce drive fighting due to speed discrepancies between the two sides of a bridge. This resolves the situation wh...

  • Page 121

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-35 anti-shock anti-shock is a hoist nlb feature on the impulse ® •vg+ series 4 drive in the flux vector control method. The torque output of the hoist is continuously monitored, and when it increases above a threshold (c07-15 and c07-16...

  • Page 122

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-36 table 5-31: anti-shock parameter settings parameter display function range default c07-12 anti-shock enables or disables the anti-shock function. 0–2 0 0 disabled anti-shock is disabled always. 1 enabled anti-shock is enabled always....

  • Page 123

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-37 no-load brake hoist (vg+) the no-load brake hoist mode provides a start and stop sequence designed specifically for no- load brake hoists. This mode is enabled automatically when the motion is set to nlb hoist (a01-03 = 2). This will...

  • Page 124

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-38 if the stored value is less than the programmed value in c08-03 (minimum brake release torque), c08-03 is used as the next brake release value. If the feature must be disabled, c08-03 will override c08-16 if it is a greater value. Du...

  • Page 125

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-39 table 5-32: no load brake parameter settings parameter display function range default model c08-01 torque comp time amount of time for the torque comp value to reach 300%. 0.00–2.55 sec 1.00 vg+ c08-02 ifb ok time sets the amount of ...

  • Page 126

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-40 c08-14 brake hold speed the frequency the drive outputs to push against the brake for brake proving at start as well as the frequency the drive continues to output until brake set delay timer expires or the brake answerback mfdi is r...

  • Page 127

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-41 e-lift (vg+) the e-lift (emergency lift) function can be utilized to operate the drive in the event of an encoder related fault (pgo-1-s/pgo-1-h) that resulted from a defective encoder, encoder cable, or pg-x3 option card. E-lift can...

  • Page 128

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-42 3. Configure the e-lift parameters: the parameters listed in table 5-33 are used to configure the e-lift function. Table 5-33: e-lift parameters 4. Conduct a preliminary e-lift test: after all parameters have been configured in steps...

  • Page 129

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-43 digital input option set-up (di-a3 and s4io) selects the digital input controls for either the di-a3, s4i, or s4io option when installed. Table 5-34: digital input set-up parameter settings parameter display function range default c0...

  • Page 130

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-44 weight measurement the impulse ® •g+ & vg+ series 4 includes a weight calculation function that can be used in hoisting applications. The weight measurement calculation is based on motor torque at a constant speed. The drive must pau...

  • Page 131

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-45 system tare and calibration for weight measurement 1. Attach all of the under-hook attachments that are required during normal lifting (chains, slings, spreader beam, etc.). Remove the load from the bottom block. If there is a spread...

  • Page 132

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-46 slack cable detection impulse ® •vg+ series 4 offers slack cable detection for hoist applications. The slack cable condition is detected when the torque output is drastically reduced and has dipped below a set-point (c11-03) level. W...

  • Page 133

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-47 c11-03 slc detect torq percentage of output torque below which the enabled slack cable detection is activated-as long as the frequency output is between c11-04 and c11-06, and the delay time is between c11-05 and c11-07. -50–100% 30 ...

  • Page 134

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-48 snap shaft detection this feature is designed to detect a broken or loose coupling by monitoring for a speed deviation between rotating shafts on a drive train. Ideally, mount one encoder on the motor, which drives the gearbox and on...

  • Page 135

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-49 brake delay timers this function is used in trolley or bridge applications. It can reduce the mechanical brake wear when the operator tries to position a load. This function is available only in traverse mode and the constant b03-03 ...

  • Page 136

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-50 maintenance timer the “maintenance timer” is a maintenance feature that will alert an operator, for example, when the bearings need to be greased. It consists of a multi-function output (h02-0x–08 = 37) that becomes active when the t...

  • Page 137

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-51 inching control inching control function can be enabled by programming h01-01–08 = 17, 18, and 19, respectively. The frequency reference used during inching is determined by b01-17 (jog reference). Table 5-42: inching control paramet...

  • Page 138

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-52 index function indexing allows for precise movement of the motor each time a run command is applied by the operator and the index function is enabled by a multi-function input (h01-xx = 60). This function can only be used with traver...

  • Page 139

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-53 when applied in no-load brake (nlb) hoist (a01-03 = 2) when the motion is no-load brake hoist and the index brake control c13-12 = 2, the action of the brake is controlled by the no-load brake sequence. The index function can be enab...

  • Page 140

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-54 c13-12 index brake ctrl configures brake behavior when indexing (traverse only). Trav: 0–2 nlb: 0, 2 nlb: 2 else: 0 vg+ 0 open on index brake will open on index cmd and remain open until index cmd is off. Drive is in load float betwe...

  • Page 141: Tuning

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-55 tuning • d1 dc injection braking • d2 motor slip compensation • d3 torque compensation • d4 automatic speed regulator (asr) tuning • d5 torque control • d8 dwell function • d9 s-curve acceleration/deceleration • d10 carrier frequency...

  • Page 142

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-56 motor slip compensation as the load becomes larger, the motor speed is reduced and the motor slip increases. The slip compensation function keeps the motor speed constant under varying load conditions. D02-01 sets the slip compensati...

  • Page 143

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-57 increase the torque compensation time constant in 10 ms increments when the motor’s output current is unstable. Decrease this value when speed response is slow. Automatic speed regulator (asr) tuning the asr controls the motor speed ...

  • Page 144

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-58 adjusting the asr parameters in flv the drive is preset to use asr settings d04-01/02 over the entire speed range in flv. If required by the application, a second set of asr parameters (d04-03/04) can be automatically activated depen...

  • Page 145

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-59 table 5-47: asr tuning parameter settings these parameter settings will function differently depending on the control method. Note: mechanical backlash in an application can cause secondary current (i 2 ) reference variations in the ...

  • Page 146

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-60 flux vector (flv) parameters d04-03 and d04-04 define the asr proportional gain an integral time at zero speed. The settings in d04-01 and d04-02 are used at speeds above the setting in d04-07. D04-07 is set by default to 0.0 so d04-...

  • Page 147

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-61 torque control please consult factory for application assistance regarding torque control. Typically, torque control should not be applied on a hoist. This function is used to avoid excessive changes in torque, which may be caused by...

  • Page 148

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-62 speed/torque control switching speed control or torque control is used in traverse applications and can be selected “on the fly” with the vg+ drive by using the multi-function input speed/torque control selection command (h01-xx = 34...

  • Page 149

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-63 1. When the speed/torque control selection contact is off, speed control is activated. • speed reference during speed control depends on the frequency reference selection (b03-01) setting. To use terminal a1, a2, or a3 as the master ...

  • Page 150

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-64 dwell function the dwell function is used to temporarily hold the output frequency at a set reference for a set time. Enable by setting h01-01 – 08 to 65. Table 5-50:dwell function parameter settings figure 5-22: dwell function param...

  • Page 151

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-65 s-curve acceleration/deceleration an s-curve pattern is used to reduce shock and provide smooth transitions during machine acceleration and deceleration. S-curve characteristic time is the time from the output frequency to the set ac...

  • Page 152

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-66 carrier frequency the carrier frequency group provides the ability to modify the drive’s output carrier frequency and drive overload level. Table 5-52: carrier frequency parameter settings * not available in vg+ (a01-02 = 3) paramete...

  • Page 153

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-67 hunting prevention occasionally, in an application, resonance between the internal control system and the mechanical system causes instability. This is called hunting, and may cause a crane to vibrate at a lower speed (up to 30 hz) a...

  • Page 154: Motor Parameters

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-68 motor parameters • e1 v/f pattern 1 • e2 motor set-up • e3 test mode voltage/frequency pattern table 5-54:v/f pattern parameter figure 5-24: e01-01 input voltage parameter display function range default e01-01 input voltage sets inpu...

  • Page 155

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-69 • factory setting is 230 (230v units) or 460 (460v units). • when e01-11 = 0, then the value of e01-11 is not used. • when e01-12 = 0, then the value of e01-12 is not used. • when e01-13 = 0, then the value of e01-13 is not used. An ...

  • Page 156

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-70 table 5-56:v/f parameters parameter display function range default e01-03 v/f selection motor v/f selection v/f: 0–9, a–f, ff olv: f, ff * 0 60 hz, level 0 (default for a01-03 = 0 (traverse), a01-03 = 4 (braketronic)) 1 60 hz, level ...

  • Page 157

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-71 table 5-57: voltage/frequency (v/f) pattern options (230 v) table 5-58:voltage/frequency (v/f) pattern options (460 v) e01-04 e01-05* 3 e01-06 e01-07 e01-08* 4 e01-09 e01-10* 4 e01-11 e01-12* 4 e01-13* 4 e01-03 hz vac hz hz vac hz va...

  • Page 158

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-72 table 5-59:voltage/frequency (v/f) pattern options (575 v) d 75.0 400.0 50.0 2.5 34.1 1.1 22.1 0.0 0.0 0.0 e 90.0 460.0 60.0 3.0 39.2 1.3 25.4 0.0 0.0 0.0 us (v/f) f & ff 60.0 460.0 60.0 3.0 39.1 1.3 25.3 0.0 0.0 0.0 euro (v/f) f & f...

  • Page 159

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-73 motor set-up e2 constants define motor parameters. Normally, the default settings for e2 constants are determined by kva selection (o02-04). In flux vector control and open loop vector, the e2 constants will be set automatically duri...

  • Page 160

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-74 test mode configuration test mode is a troubleshooting aid that is intended for troubleshooting flux vector control method problems in the field. This feature cannot be left on indefinitely, as it will generate a fault after being on...

  • Page 161: Option Card Parameters

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-75 option card parameters • f1 encoder (pg-x3) option set-up • f2 analog input (ai-a3) option set-up • f4 analog output (ao-a3) option set-up • f5 digital output (do-a3 or s4io) option set-up • f6 communication option card set-up • f7 e...

  • Page 162

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-76 f01-12 pg2 rotation sel changing this parameter has the same effect as swapping a+ and a- encoder wires. 0, 1 0 vg+ 0 fwd = c.C.W. 1 fwd = c.W. F01-13 pg2 #gear teeth1 sets the gear ratio between the motor shaft and the encoder (pg)....

  • Page 163

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-77 f01-26 pg deviation sel stopping method at excessive speed deviation. Traverse: 0–7 nlb: 5 5 vg+ 0 @spd agree- decel stops by deceleration time 1 - b05-02. 1 @spd agree- coast coast to stop. 2 @spdagree-f- stop decelerates by fast-st...

  • Page 164

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-78 analog input (ai-a3) option set-up sets ch1 to ch3 input functions when ai-a3 option is connected. When the 3ch individual input is used, parameter b03-01 is automatically set to “1” (frequency reference from control circuit terminal...

  • Page 165

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-79 analog output (ao-a3) option set-up selects the analog output monitors for channel 1 and 2 if the ao-a3 optional card is connected. Table 5-65: analog output option set-up parameter settings table 5-66: parameter settings for f04-01 ...

  • Page 166

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-80 digital output (do-a3) and s4io option set-up selects the multi-function digital output settings for channels 1 through 8 of the do-a3 and s4io option cards. Table 5-67: digital output set-up parameter settings parameter display term...

  • Page 167

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-81 selects the multi-function output selections for the do-a3 option. Table 5-68: do-a3 output mode selection for impulse®•g+ and vg+ series 4 parameter f05-09 setting output type terminals output contents 0 8 –channel individual (fixed...

  • Page 168

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-82 profibus-dp communication option card set-up settings for the profibus-dp communication option card si-p3. Table 5-69: communication option card parameter settings parameter display function range default f06-01 comm bus flt sel stop...

  • Page 169

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-83 f06-31 pb clear select determines the operation when a “clear mode” command is received on the profibus-dp option card 0, 1 0 0 reset to zero resets drive operation with a clear mode command. 1 hold prev value maintains the previous ...

  • Page 170

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-84 ethernet option card set-up (ethernet ip & modbus tcp/ip) settings for communication option cards si-en3 and si-em3. Table 5-70: communication option card parameter settings f06-55 dn baud rate mem displays the baud rate of the devic...

  • Page 171

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-85 f07-14 duplex select sets how the communication between host/client will be determined 0–2 1 0 half duplex 1 auto negotiate 2 full duplex f07-15 baud rate sets the communication speed for the option card. 10, 100 mbps 10 10 10 mbps 1...

  • Page 172: Terminal Parameters

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-86 terminal parameters • h1 digital inputs • h2 digital outputs • h3 analog inputs • h4 analog outputs • h5 serial communication set-up • h6 pulse input/output digital inputs the impulse ® •g+ and vg+ series 4 has eight multi-function d...

  • Page 173

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-87 a upper lmt 1 n.C. Upper limit - slow down; normally closed. Ul1 - blinking b upper lmt 2 n.C. Upper limit - stop; normally closed. Ul2 - blinking c lower lmt 1 n.C. Lower limit - slow down; normally closed. Ll1 - blinking d lower lm...

  • Page 174

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-88 43 timer function function settings by c12-03, c12-04. It is set with timer function output h02-01–h02-03 = 12. 47 ref sample hold analog frequency reference sample / hold. 48 flt latch reset when a function is latched, toggle this i...

  • Page 175

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-89 f1 and f2 keys function selection the f1 and f2 keys on the keypad have the ability of being programmed with specific functions to imitate digital inputs. The table below displays the various settings, which are valid for these butto...

  • Page 176

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-90 digital outputs the impulse ® •g+ and vg+ series 4 has three built-in multi-function digital outputs for indicating various conditions. Drive digital output capabilities can be increased with the installation of an s4io or do-a3 opti...

  • Page 177

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-91 c anti-shock on on/closed: when anti-shock is enabled and a torque spike is detected. Off/open: when torque is stable and a spike is not detected. D db overheat on/closed: when the drive displays an “rh” or “rr” fault off/open: when ...

  • Page 178

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-92 25 during load flt on/closed: when drive is in load float off/open: when drive is not in load float 26 run cmd is input on/closed: when either a forward or reverse command is active on h01-xx off/open: when neither a forward or rever...

  • Page 179

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-93 40 through ff flt annunciate on/closed: when specific fault condition are detected (see fault annunciation) off/open: normal operation 102 through 1ff** parameter settings 2 through ff with inverse output. Display function * this out...

  • Page 180

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-94 digital outputs—alarm/fault annunciate (h02-01–03=40) digital outputs—fault annunciate enables you to assign a set of six fault outputs to relay output m2/m3 and/or output m5/m6. In addition, you can select whether each fault output ...

  • Page 181

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-95 table 5-77: fault annunciate example first digit from the left = 8 second digit from the left = a, so h02-xx = 8a table 5-78: fault annunicate worksheet first digit from the left second digit from the left set 2 1 0 ot1 ot2 ll1 ll2 u...

  • Page 182

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-96 table 5-79: binary to hexadecimal conversion external fault response selection it is sometimes desirable to have at least one external fault input to the drive. To properly program a multi-function input (h01-01 to h01-08) for this p...

  • Page 183

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-97 analog inputs the impulse ® •g+ and vg+ series 4 has three built-in analog inputs for the external input of numerous references and limits. Drive analog input capabilities can be increased with the installation of an ai-a3 option car...

  • Page 184

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-98 table 5-82: option selections for h03-02, h03-06, and h03-10 (flux vector) h03-14 a1/a2/a3 sel determines which analog input terminals will be enabled when a digital input programmed for “mfai enable” (h01-xx = 3a) is activated. 1–7 ...

  • Page 185

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-99 table 5-83: option selections for h03-02, h03-06, and h03-10 (v/f) display function 0 analog freq ref1 100% = max output frequency (e01-04) same value can be set using h03-02 and h03-10. 10v = e01-04 (maximum output frequency) 1 freq...

  • Page 186

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-100 analog outputs the impulse ® •g+ and vg+ series 4 has two built-in analog outputs for the external monitoring of drive conditions. Drive analog output capabilities can be increased with the installation of an ao-a3 option. Table 5-8...

  • Page 187

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-101 618 pg1 countervalue 619 pg2 countervalue 622 zero servo pulse 625 asr out w/o fil 626 ff cont output 627 ff estimate spd h04-02 terminal fm gain gain multiplier for terminal fm analog output signal -999.9–999.9% 100.0 h04-03 termin...

  • Page 188

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-102 serial communication set-up the impulse ® •g+ and vg+ series 4 uses terminals r + /r - , s + /s - to communicate the modbus rtu (rs-485/422) protocol. Cycle power after changing serial format parameters. Table 5-85: serial communica...

  • Page 189

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-103 note: after initial communication, if the inverter is not communicated with for 2 seconds, a communication fault will occur (ce memobus err). H05-11 enter commandsel 0, 1 1 0 enter required drive requires an enter command before acc...

  • Page 190

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-104 pulse train input/output pulse input and output provides speed control capabilities via the rp and mp terminals. Table 5-86: pulse input/output parameter settings parameter display function range default h06-01 pulse input sel selec...

  • Page 191: Protection Parameters

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-105 protection parameters • l1 motor overload • l2 power loss ride thru • l3 stall prevention • l4 reference detection • l5 test mode • l6 torque detection • l8 hardware protection • l9 automatic fault reset • l9 fault latch motor overl...

  • Page 192

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-106 power loss ride thru table 5-88: power loss ride thru parameter settings l01-03 mtr oh alarm sel operation when the motor temperature analog input (h03-02, h03-06, or h03-10 = e) exceeds the oh3 alarm level. (1.17v) 0–3 3 0 decel to...

  • Page 193

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-107 stall prevention table 5-89: stall prevention parameter settings parameter display function range default model l03-01 stallp accel sel sets how the stall prevention will function during acceleration. 0–2 1 g+ 0 disabled 1 general p...

  • Page 194

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-108 l03-21 acc/dec p gain sets the proportional gain used to calculate the deceleration rate during keb ride-thru, ov suppression function, and stall prevention during deceleration. 0.10–10.00 sec a01-02 g+/vg+ l03-23 chp stall p sel th...

  • Page 195

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-109 speed agree the impulse ® •g+ and vg+ series 4 utilizes three different functions for detecting output frequency: speed agree 1 • when enabled using mfdo "h02-xx = 2", the contact closes when the output frequency (u01- 02) is equal ...

  • Page 196

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-110 table 5-90: speed agree parameters table 5-91: reference detection parameter settings parameter display function range default l04-01 spd agree level sets the detection level for the desired speed agree 1 and frequency detection fun...

  • Page 197

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-111 test mode test mode is a troubleshooting aid that is intended for troubleshooting flux vector control method problems in the field. The feature cannot be left on indefinitely as it will generate a fault after being on for a total ac...

  • Page 198

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-112 torque detection the overtorque detection circuit activates when the motor load causes the motor current to exceed the overtorque detection level (l06-02). When an overtorque condition is detected, alarm signals can be sent to a mul...

  • Page 199

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-113 table 5-95: torque detection parameter settings - continued table 5-96: torque detection 2 select descriptions overtorque detection 2 functions the same as overtorque/undertorque detection 1 (l06-01), except that “ot2/ut2” is displa...

  • Page 200

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-114 table 5-97: torque detection parameter settings - continued table 5-98: mechanical fatigue selection description table 5-99: torque detection parameter settings - continued parameter display function range default l06-05 torq det 2 ...

  • Page 201

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-115 hardware protection the impulse ® •g+ and vg+ series 4 comes equipped with a number of built-in functions designed to protect the inverter and its components from damage. Table 5-100: hardware protection parameter settings parameter...

  • Page 202

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-116 l08-18 soft cla sel enables/disables the software current limit function. 0, 1 0 0 disabled 1 enabled l08-19 fc red dur ohalm specifies the frequency reference reduction gain at overheat pre-alarm when l08-03 = 4. 0.1–0.9 hz 0.8 l08...

  • Page 203

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-117 figure 5-25: ambient temperature and installation method derating l08-55 db tr protection internal braking transistor protection (db tr protection) 0, 1 0* 0 disabled disable braking transistor protection when not using the internal...

  • Page 204

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-118 automatic fault reset when a fault occurs during operation, the impulse ® •g+ and vg+ series 4 can be programmed for an auto reset operation to automatically reset the fault. Table 5-101: automatic reset parameter settings figure 5-...

  • Page 205

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-119 example: enable auto-reset for uv1 and ce faults. Table 5-102: auto-reset programming table 5-103: auto-reset programming summary table 5-104: binary to hexadecimal conversion digit 4 digit 3 digit 2 digit 1 hex 0 0 0 1 binary 0 0 0...

  • Page 206

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-120 fault latch selection the fault latch function allows for specific faults to become “latched” after the automatic fault reset attempts (l09-02) has maxed out. The reset key on the keypad will be blocked from clearing the fault, and ...

  • Page 207: Operator Parameters

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-121 operator parameters • o1 monitor selection • o2 keypad key selection • o3 clear history • o4 copy function monitor selection the top level in the operation mode allows the viewing of four monitor variables. They are fref, fout, iout...

  • Page 208

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-122 160 pg ch1 count 161 pg ch2 count 321 run cmd counter 401 drv elapsed time 403 fan elapsed time 404 fan life mon 405 cap life mon 406 chgcirc life mon 407 igbt life mon 408 heatsink temp 410 kwh lower 4 dig 411 kwh upper 5 dig 412 c...

  • Page 209

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-123 o01-02 power-on monitor selects the monitor to be displayed on the digital operator immediately after the power supply is turned on. 1–5 3 1 frequency ref frequency reference (u01-01) 2 fwd/rev forward/reverse 3 output freq output f...

  • Page 210

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-124 keypad key selection table 5-108: keypad key selection parameter settings parameter display function range default o02-01 lo/re key 0 mode/service pressing the lo/re key once displays: “call magnetek at 1-866- 624-7378”. Control met...

  • Page 211

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-125 73 2_0169 2145-g+/vg+s4 74 2_0211 2180-g+/vg+s4 75 2_0250 2215-g+/vg+s4 76 2_0312 2283-g+/vg+s4 77 2_0360 2346-g+/vg+s4 78 2_0415 2415-g+/vg+s4 92 4_0002 4001-g+/vg+s4 93 4_0004 4003-g+/vg+s4 94 4_0005 4004-g+/vg+s4 95 4_0007 4005-g...

  • Page 212

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-126 d5 5_0125 5099-g+/vg+s4 d6 5_0145 5130-g+/vg+s4 d7 5_0192 5172-g+/vg+s4 d9 5_0242 5200-g+/vg+s4 o02-05 operator m.O.P. Selects whether the enter key is used when the frequency reference is set by the digital operator. The digital op...

  • Page 213

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-127 maintenance history table 5-109: clear history parameter settings parameter display function range default o03-01 elapsed time set sets the value for the cumulative operation time of the drive in units of 10 hours. Cumulative time c...

  • Page 214

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-128 copy function table 5-110: copy function parameter settings the digital operator has parameter copy capabilities via built-in non-volatile memory. The digital operator can read all of the parameters in the drive and store them for l...

  • Page 215

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-129 an error may occur while saving the parameter values to the digital operator’s memory. If an error is displayed, press any key to cancel the error display and return to parameter o04-01. Error displays and their meanings are covered...

  • Page 216

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-130 if all the parameters stored in the digital operator do not match those programmed in the drive, the digital operator displays the following: the digital operator will not display which parameters did not match, only that the verifi...

  • Page 217: Monitor Parameters

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-131 monitor parameters • u1 monitor • u2 fault trace • u3 fault history • u4 maintenance • u6 control monitor table 5-111: monitor parameters parameter display function units u01-01 frequency ref frequency reference hz u01-02 output fre...

  • Page 218

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-132 u01-12 int ctl sts 1 operation status -- u01-14 cpu 1 sw number flash rom software id number -- u01-15 term a1 level external terminal input level % u01-16 term a2 level external terminal input level % u01-17 term a3 level external ...

  • Page 219

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-133 table 5-112: fault trace parameters u01-52 maintenancetimer hours since last timer reset. Hrs u01-53 index count number of motor revolutions the shaft has moved since the beginning of a new index command. Revs u01-54 term rp inp fre...

  • Page 220

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-134 table 5-113: fault history parameters u02-15 sfs output displays the speed reference for the soft starter at the previous fault (u02-02). Hz u02-16 motor iq current displays the q-axis current for the motor at the previous fault (u0...

  • Page 221

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-135 table 5-114: maintenance parameters parameter display function units u04-01 drv elapsed time displays the cumulative operation time of the drive. The value for the cumulative operation time counter can be reset in parameter o03-01. ...

  • Page 222

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 5-136 table 5-115: control monitor parameters u04-38* fan alarm axis displays the module where the fan alarm occurred as a binary number. Bin u04-39* vof alarm axis displays the module where the vof alarm occurred as a binary number. Bin ...

  • Page 223: Troubleshooting

    C h a p t e r 6 troubleshooting.

  • Page 224

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-2 this page intentionally left blank..

  • Page 225: Troubleshooting The Drive

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-3 troubleshooting the drive in this troubleshooting section, “check,” means investigating whether an item is functioning and in an acceptable physical condition, and then taking corrective action (adjusting, fixing, replacing, etc.) as ...

  • Page 226

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-4 table 6-3: drive faults and alarms motor rotates, but at minimum speed only. 1. Check wiring of speed inputs. 2. Verify speed reference setting (a01-04). 3. Verify reference and run source settings are correct (b03- 01, -02). 4. Verif...

  • Page 227

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-5 be2 no current torque proving fault. Before the brake is released, the drives current/ torque did not reach initial brake release torque level (c08-16) within the ifb ok timer (c08-02). 1. Ensure the motor has been auto- tuned success...

  • Page 228

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-6 be7-2 brake 2 welded brake 2 answer-back major fault. Brake answer-back is on at power- up. 1. Check if brake is closed. 2. Check brake answer back circuitry. X be8 brake slipping brake slipping fault. The be8 alarm indicates that the...

  • Page 229

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-7 cpf03 control board connection error. Connection error between the control board and the drive. Can be caused by a connection error, or the drive failing to operate properly due to noise interference. Connection error: 1. Turn off the...

  • Page 230

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-8 cpf23 control board connection error. Connection error between the control board and the drive. The hardware is damaged. 1. Turn off the power and check the connection between the control board and the drive. 2. If the problem continu...

  • Page 231

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-9 ef4 external fault 4 external fault occurs on terminal s4. Alarm or fault defined by the external fault selection table (table 5-80 on page 5-96). 1. Check constant h01-04 for proper programming. 2. Check the condition of the input te...

  • Page 232

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-10 lc done load check done load check done alarm. This alarm is displayed after the lc set up process is done. The alarm will clear when the down command is pressed and complete the lc set up process. 1. None. X lf output phase loss an ...

  • Page 233

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-11 oh3 motor overheat 1 motor overheating 1. Thermistor analog input detected motor overheating. See l01-03. Alarm defined by l01-03. 1. Check the motor rated current value, e02-01. 2. Increase cycle time or reduce the load. X oh4 motor...

  • Page 234

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-12 pulsdev pulse deviation pulse deviation. The pulse input into terminal rp compared to the pulse output from terminal mp is greater than the percentage programmed into h06-09. 1. During operation, verify that there is an incoming puls...

  • Page 235

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-13 table 6-4: operation error table ul3 upper limit 3 err upper limit 3—weighted stop. Upper limit weighted limit switch tripped. 1. May not require corrective action. 2. Check the position of the limit switch. 3. Check the condition of...

  • Page 236

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-14 ope02 limit setting out of range. Parameter setting is out of range. 1. With the fault displayed on the keypad, press the enter key to reveal the “out of range” parameter via the u01-34 monitor. 2. Verify that e02-03 is 3. Verify e01...

  • Page 237

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-15 ope19 stp-mthd & ctrl incompatible setting of stopping method and control method. 1. Satisfy b03-03 > 6 and a01-02 ope20 epls setting electronic programmable limit switch setting error. 1. Check if c03-14 = 0, 2 or 4: c03-19 > c03-18...

  • Page 238

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-16 troubleshooting encoder related faults the faults in this section may involve the encoder feedback system. During system startup, these faults are often caused by parameters that need to be adjusted. However, after the system has bee...

  • Page 239

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-17 7. If the encoder feedback system checks out and no other mechanical problems can be found, then something must have changed in the control system. 7.1 check if the acceleration or deceleration times have been changed (b05-01, b05-02...

  • Page 240

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-18 6. After corrective action has been taken and the fault no longer occurs then the load float time, c08-10, can be set back to initial value. Fault code: be1–rollback fault definition the be1 fault indicates that the drive has release...

  • Page 241

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-19 coupling (depending on the type of encoder used). If the pulse wheel is misaligned or the shaft coupling is loose the drive may get erratic pulse signals possibly causing a be2 fault. Repairs to the encoder wheel or shaft coupling sh...

  • Page 242

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-20 alarm code: be6–brake proving alarm definition the be6 alarm indicates that the drive has commanded the brake to set but it has detected more encoder pulse feedback than expected. A be6 alarm will occur if the number of pulses receiv...

  • Page 243

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-21 corrective action 1. Check the brake for proper operation and adjustment. If the brake does not set, is improperly adjusted or is excessively worn, it may not be able to hold the load. This will allow the encoder pulses received whil...

  • Page 244

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-22 fault code: oc–over current fault definition an over current fault is caused if the output current exceeds 200% of the inverter rated output current. This fault can be caused by short circuits in the wiring or in the motor, and it ca...

  • Page 245

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-23 fault display and corrective actions at auto-tuning the following are fault displays and corrective actions at auto-tuning. If any of the following faults are found, the digital operator displays that fault contents; the motor coasts...

  • Page 246

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-24 end 1* v/f oversetting excess v/f setting (rotation type tuning only). The torque reference exceeded 100% and no load current exceeded 70%. • check the t1 parameters. • disconnect the motor from the load. End 2 saturation motor iron ...

  • Page 247

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-25 troubleshooting option card related faults drive-side error codes table 6-6 lists the various fault codes related to option cards. Check the following items first when an error code occurs on the drive: • communication cable connecti...

  • Page 248

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-26 table 6-6: fault codes for option cards error card fault or indicator name/description cause possible solution ofa00 a1-a3 ao-a3 di-a3 do-a3 s4i s4io option card connection error at option port cn5- a. • the option card installed int...

  • Page 249

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-27 ofc01 a1-a3 ao-a3 di-a3 do-a3 s4i s4io option connection error at drive port cn5-c. • option at drive port cn5-c was changed during run. • turn off the power and check the connectors between the drive and the option. Ofc02 a1-a3 ao-a...

  • Page 250: Copy Function Related Faults

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-28 copy function related faults tasks, errors, and troubleshooting the table below lists the messages and errors that may appear when using the copy function. When executing the tasks offered by the copy function, the operator will indi...

  • Page 251

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-29 ndat model, voltage class, capacity mismatch. • the drive from which the parameters were copied and the drive to which the parameters will be written have different electrical specifications, capacities, are set to different control ...

  • Page 252: Power Section Check

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-30 power section check power off checks to perform a power section check, remove the drive’s main and control wiring from the terminal strips. Obtain reading as specified in the table on the next, and ensure that the reading falls withi...

  • Page 253: S4If Replacement Procedure

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-31 s4if replacement procedure note: when handling boards always use electrostatic discharge protection. Keep the boards in the esd bag as long as you can. Do not lay the board on any surfaces without esd protection. When handling, alway...

  • Page 254

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 6-32 8. Loosen the two retaining screws (a) pictured in figure 6-2. 9. Remove existing interface card by grasping each corner at tb6 and tb5 and slide down until free. 10. Return i/o board to esd bag 11. Complete all main circuit terminal...

  • Page 255: Impulse

    A p p e n d i x a impulse ® •g+ & vg+ series 4 parameter listing.

  • Page 256

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-2 this page intentionally left blank..

  • Page 257: Impulse

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-3 impulse ® •g+ & vg+ series 4 parameter listing parameter parameter name default range units reference a01-01 access level 2 0–2 -- 4-9 a01-02 control method 3 0, 2, 3 -- 4-9 a01-03 motion g+: 1 vg+: 2 0–2, 4 -- 4-10 a01-04 speed refer...

  • Page 258

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-4 b03-07 lo/re run sel 0 0, 1 -- 5-10 b03-08 run cmd at prg 0 0, 1 -- 5-10 b03-10 allowrun@powerup 0 0, 1 -- 5-10 b03-15 ref source 2 0 0–4 -- 5-10 b03-16 run source 2 0 0–3 -- 5-11 b03-21 pg start sel 0 0, 1 -- 5-11 b05-01 accel time 1...

  • Page 259

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-5 c03-07 lmt stop method 2* 0–2 -- 5-19 c03-08 ul3 stop method 4 0–5 -- 5-19 c03-09 ul3 decel time 1.0 0.0–25.5 sec 5-19 c03-10 phantom stop met 1 0–2 -- 5-20 c03-11 load share limit 0 0, 1 -- 5-20 c03-12 klixon action 0 0, 1 -- 5-21 c0...

  • Page 260

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-6 c05-28 dly trig freq 30.0 0.0–60.0 hz 5-29 c06-01 swift-lift (v/f and olv) ultra-lift (flv) 0 0–4 -- 5-30 c06-02 swiftlift fwdspd (v/f and olv) ultralift fwdspd (flv) 60.0 0.1–150.0 hz 5-30 c06-03 swiftlift revspd (v/f and olv) ultral...

  • Page 261

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-7 c07-18 smoothing time 1.00 0.00–2.55 sec 5-36 c07-20 steadying time 0.20 0.00–0.50 sec 5-36 c07-22 alarmdisplaytime 4 0–30 sec 5-36 c07-23 no load torque 20 0–100 % 5-36 c07-24 required torque 75 0–180 % 5-36 c07-25 detection method 1...

  • Page 262

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-8 c09-09 dio terminal 8 0f 0–ff -- 5-43 c09-10 dio terminal 9 0f 0–ff -- 5-43 c09-11 dio terminal 10 0f 0–ff -- 5-43 c09-12 dio terminal 11 0f 0–ff -- 5-43 c09-13 dio terminal 12 0f 0–ff -- 5-43 c09-14 dio terminal 13 0f 0–ff -- 5-43 c0...

  • Page 263

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-9 c13-04 index revs 0 0–65535 rev 5-53 c13-05 index count 100 0–65535 pulses 5-53 c13-06 index rpt delay 0.00 0.00–60.00 sec 5-53 c13-07 index complete 10 0–32767 pulses 5-53 c13-08 index zsv gain 10 0–100 -- 5-53 c13-09 index asr p gai...

  • Page 264

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-10 d04-37 nlb strt asr dly 0.50 0.00–2.55 sec 5-59 d05-01 torq control sel 0 0, 1 -- 5-61 d05-02 torque ref filter 0 0–1000 ms 5-61 d05-03 speed limit sel 2 1, 2 -- 5-61 d05-04 speed lmt value 105 -120–120 % 5-61 d05-05 speed lmt bias 1...

  • Page 265

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-11 e01-08 mid voltage a determined by e1-03 230v: 0.0– 255.0 460v: 0.0– 510.0 575v: 0.0– 733.1 vac 5-70 e01-09 min frequency determined by e1-03 0.0–150.0 hz 5-70 e01-10 min voltage determined by e1-03 230v: 0.0– 255.0 460v: 0.0– 510.0 ...

  • Page 266

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-12 e03-09 min voltage determined by e01-03 230v: 0.0– 255.0 460v: 0.0– 510.0 575v: 0.0– 733.1 vac 5-74 e03-10 mid frequency b 0.0 0.0–150.0 hz 5-74 e03-11 mid voltage b 0.0 230v: 0.0– 255.0 460v: 0.0– 510.0 575v: 0.0– 733.1 vac 5-74 e03...

  • Page 267

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-13 f02-03 ai input bias 0.0 -999.9– 999.9 % 5-78 f04-01 ao ch1 select 102 1–630 -- 5-79 f04-02 ao ch1 gain 100.0 -999.9– 999.9 % 5-79 f04-03 ao ch2 select 103 1–630 -- 5-79 f04-04 ao ch2 gain 50.0 -999.9– 999.9 % 5-79 f04-05 ao ch1 bias...

  • Page 268

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-14 f06-58 dn torque scale 0 -15–15 -- 5-84 f06-59 dn power scale 0 -15–15 -- 5-84 f06-60 dn voltage scale 0 -15–15 -- 5-84 f06-61 dn time scale 0 -15–15 -- 5-84 f06-62 dn heart beat 0 0–10 -- 5-84 f06-63 dn mac id mem 0 0–63 -- 5-84 f07...

  • Page 269

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-15 h01-09 f1 key selection 0f 0f–74 -- 5-89 h01-10 f2 key selection 0f 0f–74 -- 5-89 h01-14 alt ref override 0 0, 1 -- 5-86 h02-01 term m0-m1 sel * 0–1ff -- 5-90 h02-02 term m2-m3 sel * 0–1ff -- 5-90 h02-03 term m5-m6 sel * 0–1ff -- 5-9...

  • Page 270

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-16 h05-04 serial fault sel 0 0–3 -- 5-102 h05-05 serial flt dtct 1 0, 1 -- 5-102 h05-06 transmit waittim 5 5–65 ms 5-102 h05-07 rts control sel 1 0, 1 -- 5-102 h05-09 ce detect time 2.0 0.0–10.0 sec 5-102 h05-10 commreg 25h unit 0 0, 1 ...

  • Page 271

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-17 l03-17 dc bus reg level 230 v: 375 460 v: 750 575 v: 930 230 v: 150– 400 460 v: 300– 800 575 v: 431– 1150 vdc 5-107 l03-20 dc bus p gain a01-02 0.00–5.00 -- 5-107 l03-21 acc/dec p gain a01-02 0.10–10.00 sec 5-108 l03-23 chp stall p s...

  • Page 272

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-18 l08-35 installation sel ** 0–3 -- 5-116 l08-38 fc reduct dur ol 2** 0–2 -- 5-116 l08-40 fc reduct time a01-02 0.00–2.00 sec 5-116 l08-41 high cur alm sel 0 0, 1 -- 5-116 l08-55 db tr protection 1 0, 1 -- 5-117 l09-01 reset select 1 0...

  • Page 273

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-19 t01-01 tuning mode sel 0 0–2 -- 4-17 t01-02 rated horsepower ** -- hp 4-17 t01-03 rated voltage ** -- vac 4-17 t01-04 rated current ** -- a 4-17 t01-05 rated frequency 60.0 -- hz 4-17 t01-06 number of poles 4 -- poles 4-17 t01-07 rat...

  • Page 274

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-20 u01-52 maintenancetimer -- -- hr 5-133 u01-53 index count -- -- revs 5-133 u01-54 term rp inp freq -- -- hz 5-133 u01-60 pg ch1 count -- -- pulse 5-133 u01-61 pg ch2 count -- -- pulse 5-133 u01-63 pg ch1 freq -- -- hz 5-133 u01-64 pg...

  • Page 275

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-21 u03-08 fault message 8 -- -- -- 5-134 u03-09 fault message 9 -- -- -- 5-134 u03-10 fault message 10 -- -- -- 5-134 u03-11 elapsed time 1 -- -- hr 5-134 u03-12 elapsed time 2 -- -- hr 5-134 u03-13 elapsed time 3 -- -- hr 5-134 u03-14 ...

  • Page 276

    Impulse®•g+ & vg+ series 4 instruction manual – february 2017 a-22 u06-01 mot sec current -- -- % 5-136 u06-02 mot exc current -- -- % 5-136 u06-03 asr input -- -- % 5-136 u06-04 asr output -- -- % 5-136 u06-05 voltage ref (vq) -- -- vac 5-136 u06-06 voltage ref (vd) -- -- vac 5-136 u06-07 acr(q) ou...