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Magnetek IMPULSE G+ Series 3 Product Manual
Summary of IMPULSE G+ Series 3
Page 1
Impulse ® •g+ & vg+ series 4 transition guide product transition guide impulse ® •g+ & vg+ series 3 to series 4.
Page 2: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 2 of 54 magnetek, inc. Page intentionally left blank.
Page 3: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 3 of 54 magnetek, inc. Product transition guide table of contents 1.1 overview ..........................................................................................................................4 1.2 drive replacement ch...
Page 4: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 4 of 54 magnetek, inc. 1.1 overview this purpose of this document is to provide an easy transition from the g+/vg+ series 3 to the g+/vg+ series 4. For the advanced portion,...
Page 5: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 5 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 options, others option cards • check if any option card is installed. – if an option card is installed, get the equivalent option card for the g+ seri...
Page 6: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 6 of 54 magnetek, inc. 1.3 ratings summary the following table summarizes the output current ratings for the g+ series 4 and g+ series 3 with respect to the specific drive m...
Page 7: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 7 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 rated input voltage g+ series 3 drive model number (-afg+/fvg+) heavy duty g+ series 4 drive model number (-g+/vg+s4) heavy duty rated output current ...
Page 8: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 8 of 54 magnetek, inc. 1.4 digital operator comparison enhanced lcd operator with built-in copy function and parameter verify for the impulse ® •g+ & vg+ series 4 soft k...
Page 9: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 9 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 1.5 terminals main circuit terminals as g+ series 3 and g+ series 4 drive models may have different terminal sizes (depending on capacity), the term...
Page 10: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 10 of 54 magnetek, inc. Control circuit terminals "—" indicates that an equivalent terminal on the other drive model does not exist. g+ series 4 defaults are listed in p...
Page 11: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 11 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 rp rp multi-function pulse train input 0 to 32khz (3k) +5% high level voltages 3.5 to 13.2 low level voltages 0.0 to 0.8 duty cycle (on/off) 30% to 7...
Page 12: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 12 of 54 magnetek, inc. 1.6 terminal size and wire gauge comparison 3-phase 200v class main circuit terminal size and gauge impulse ® •g+ & vg+ terminal signal terminal scre...
Page 13: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 13 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 series 4 2025 r/l1, s/l2, t/l3, -, +1, +2 m4 1.2 to 1.5 (10.6 to 13.3) 10 to 6 8 u/t1, v/t2, w/t3 m4 1.2 to 1.5 (10.6 to 13.3) 10 to 6 8 b1, b2 m4 1....
Page 14: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 14 of 54 magnetek, inc. Series 4 2060 r/l1, s/l2, t/l3, -, +1, +2 m8 9 to 11 (79.7 to 97.4) 4 to 3 4 to 2 u/t1, v/t2, w/t3 m8 9 to 11 (79.7 to 97.4) 4 to 3 4 to 2 b1, b2 m5 ...
Page 15: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 15 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 series 3 2145 r/l1, s/l2, t/l3, u/t1, v/t2, w/t3, -, +1, r1/l11, s1/l21, t1/l31 m10 17.6 to 22.5 (154.8 to 197.9) ─ 4/0 +3 m8 8.8 to 10.8 (77.4 to 95...
Page 16: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 16 of 54 magnetek, inc. Series 3 2283 -, +1 m12 31.4 to 39.2 (276.2 to 344.8) ─ 3/0×2p r/l1, s/l2, t/l3, u/t1, v/t2, w/t3, r1/l11, s1/l21, t1/l31 m10 17.6 to 22.5 (154.8 to ...
Page 17: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 17 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 3-phase 400v class main circuit terminal size and gauge series 4 2415 r/l1, s/l2, t/l3 m12 32 to 40 (283 to 354) 250 to 600 400 2-250 u/t1, v/t2, w/t...
Page 18: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 18 of 54 magnetek, inc. Series 4 4014 r/l1, s/l2, t/l3, u/t1, v/t2, w/t3, -, +1, +2 m4 1.2 to 1.5 (10.6 to 13.2) 12 to 6 12 to 6 b1, b2 m4 1.2 to 1.5 (10.6 to 13.2) 12 to 6 ...
Page 19: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 19 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 series 3 4039 r/l1, s/l2, t/l3, u/t1, v/t2, w/t3, -, +1, +2 m6 4 to 5 (35.2 to 43.99) 8 to 2 6 b1, b2 m5 2.5 (21.99) 8 8 m6 4 to 5 (35.2 to 43.99) 8 ...
Page 20: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 20 of 54 magnetek, inc. Series 4 4075 r/l1, s/l2, t/l3, u/t1, v/t2, w/t3 m8 9 to 11 (79.7 to 97.4) 3 to 1/0 4 to 2 -, +1 m8 9 to 11 (79.7 to 97.4) 3 to 1/0 ─ +3 m8 9 to 11 (...
Page 21: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 21 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 series 3 4150 r/l1, s/l2, t/l3, r1/l11, s1/l21, t1/l31, -, +1 m10 17.6 to 22.5 (154.8 to 197.5) ─ 3/0 u/t1, v/t2, w/t3 m10 17.6 to 22.5 (154.8 to 197...
Page 22: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 22 of 54 magnetek, inc. Series 4 4216 r/l1, s/l2, t/l3 m10 18 to 23 (159 to 204) — 250 2-2/0 u/t1, v/t2, w/t3 m10 18 to 23 (159 to 204) — 250 2-2/0 -, +1 m10 18 to 23 (159 t...
Page 23: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 23 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 series 4 4304 r/l1, s/l2, t/l3 m12 32 to 40 (283 to 354) 3/0 to 600 350 2-4/0 u/t1, v/t2, w/t3 m12 32 to 40 (283 to 354) 3/0 to 600 350 2-4/0 -, +1 m...
Page 24: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 24 of 54 magnetek, inc. Series 4 4450 r/l1, s/l2, t/l3 m12 32 to 40 (283 to 354) 3/0 to 300 500 2-300 4-3/0 u/t1, v/t2, w/t3 m12 32 to 40 (283 to 354) 3/0 to 300 500 2-300 4...
Page 25: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 25 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 1.7 dimensions, installation space and substitution material drive dimension comparison 3- 230v class series 3 model -afg+ & - fvg+ series 4 model ...
Page 26: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 26 of 54 magnetek, inc. 3- 460v class series 3 model -afg+ & - fvg+ series 4 model -g+s4 & - vg+s4 outer dimensions (in) impulse ® •g+ & vg+ series 3 impulse ® •g+ & vg+ s...
Page 27: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 27 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 impulse ® •g+/vg+ series 4 drive options category option name model number network communication profibus-dp si-p3 ethernet/ip si-en3 modbus tcp/ip s...
Page 28: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 28 of 54 magnetek, inc. Impulse ® •g+ series 3 wiring diagram.
Page 29: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 29 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 impulse ® •vg+ series 3 wiring diagram.
Page 30: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 30 of 54 magnetek, inc. Impulse ® •g+/vg+ series 4 wiring diagram.
Page 31: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 31 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 1.8 parameter cross reference parameter name series 3 series 4 comments no. Default no. Default series 3 series 4 language selection a1-00 0 a1-00 0 ...
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Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 32 of 54 magnetek, inc. Reference 3 b1-03 60.00 hz b1-03 60.00 hz -- reference 4 b1-04 0.00 hz b1-04 0.00 hz -- reference 5 b1-05 0.00 hz b1-05 0.00 hz -- reference 6 b1-06 ...
Page 33: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 33 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 zero-speed oper b3-05 (vg+ only) 0 b3-05 (vg+ only) 0 0: run at freq ref 0: run at freq ref 1: stop 1: stop 2: run at min. Freq (e1-09) 2: run at min...
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Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 34 of 54 magnetek, inc. Spd srch at start b6-01 (g+ only) 2 0: speed search (estimated) disabled 1: speed search (estimated) enabled 2: speed search (current detect) disable...
Page 35: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 35 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 ul3 stop method c3-08 4 c3-08 4 0: decel/alarm (no further raise allowed) 0: decel/alarm 1: coast/alarm (no further raise allowed) 1: coast/alarm 2: ...
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Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 36 of 54 magnetek, inc. Min torque ref c5-03 60% c5-03 60% -- look speed i c5-04 6 hz -- -- -- look speed 2 c5-07 20 hz -- -- -- i/t ref for ls 2 c5-08 160% -- -- -- look sp...
Page 37: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 37 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 torque comp time c8-01 (vg+ only) determined by drive c8-01 (vg+ only) 1.0/1.5 sec -- ifb ok timer c8-02 (vg+ only) determined by drive c8-02 (vg+ on...
Page 38: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 38 of 54 magnetek, inc. Hook height out c8-25 (vg+ only) 0 c3-15 (vg+ only) 0 0: at home = 0v - u1-50 = 0%, mfao = 0v 0: at home 0% - u1-50 = 0%, mfao = 0v 1: at home = 10v ...
Page 39: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 39 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 full load torque c10-05 (vg+ only) 100.0% c10-09 (vg+ only) 100.0% -- no load torque c10-06 (vg+ only) 20.0% c10-10 (vg+ only) 20.0% -- unit displaye...
Page 40: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 40 of 54 magnetek, inc. Repeat delay t c13-02 1.00 sec c13-02 1.00 sec -- index run ref c13-03 (vg+ only) 0.10 hz c13-03 (vg+ only) 0.10 hz -- index revs c13-04 (vg+ only) 0...
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Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 41 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 r torqcmp @ start d3-04 (g+ only) 0.0% d3-04 (g+ only) 0.0% -- torqcmp delay t d3-05 (g+ only) 10 ms d3-05 (g+ only) 10 ms -- asr p gain 1 d4-01 (vg+...
Page 42: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 42 of 54 magnetek, inc. Input voltage e1-01 * e1-01 * * initial value determined by o2-04 (kva selection) v/f selection e1-03 (g+ only) 0a e1-03 (g+ only) determined by x- p...
Page 43: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 43 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 motor rated slip e2-02 * e2-02 * * initial value is determined by o2-04 (kva selection) no-load current e2-03 * e2-03 * * initial value is determined...
Page 44: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 44 of 54 magnetek, inc. Pg fdbk loss sel f1-02 (vg+ only) 1 f1-21 (vg+ only) 1 0: decel to stop 0: decel to stop 1: coast to stop 1: coast to stop 2: fast-stop 2: fast stop ...
Page 45: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 45 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 pg-z2 output set f1-19 (vg+ only) 2 -- -- 0: select by mfi=41 -- 1: channel 1 2: channel 2 3: select by mfi=64 pgo-1-h 0/1 f1-20 (vg+ only) 1 -- -- 0...
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Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 46 of 54 magnetek, inc. Do-08 selection f5-09 2 f5-09 0 0: 8 ch individual 0: 8 ch individual 1: binary output 1: binary output 2: output per f5- 01 ~ 08 2: output per f5- 0...
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Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 47 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 terminal m5-m6 sel h2-03 g+: f vg+: 78 h2-03 determined by x- press programming range: 0 through ff (see instruction manual for complete list) range:...
Page 48: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 48 of 54 magnetek, inc. Ao level select 1 h4-07 0 -- -- 0: 0 to +10 vdc -- 1: -10 to +10 vdc 2: 4 to 20 ma ao level select 2 h4-08 0 -- -- 0: 0 to +10 vdc -- 1: -10 to +10 v...
Page 49: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 49 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 mol time const l1-02 8.0 min l1-02 1.0 min -- mtr oh alarm sel l1-03 3 l1-03 3 0: decel to stop (alarm) 0: decel to stop (alarm) 1: coast to stop (al...
Page 50: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 50 of 54 magnetek, inc. Speed agree lvl ± l4-03 0.0 hz l4-03 0.0 hz -- speed agree width ± l4-04 2.0 hz l4-04 2.0 hz -- tm ctrl method l5-01 (vg+ only) 0 -- -- 0: v/f contro...
Page 51: Product Transition Guide
Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 51 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 oh pre-alarm sel l8-03 4 l8-03 3 0: decel to stop 0: decel to stop 1: coast to stop 1: coast to stop 2: fast-stop 2: fast-stop 3: use b3-03 method 3:...
Page 52: Product Transition Guide
Product transition guide impulse ® •g+ & vg+ series 4 impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 52 of 54 magnetek, inc. Mode/service key o2-01 0 o2-01 0 0: mode/service 0: mode/service 1: remote/local 1: local/remote oper stop key o2-02 0 o2-02 0 0: coast to stop 0: co...
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Impulse®•g+ & vg+ series 3 to series 4 transition guide august 2011 page 53 of 54 magnetek, inc. Product transition guide impulse ® •g+ & vg+ series 4 page intentionally left blank.
Page 54: Impulse
Data subject to change without notice. Impulse ® •g+ & vg+ series 3 to series 4 product transition guide magnetek, inc. N49 w13650 campbell drive menomonee falls, wi 53051 (800) 288-8178 fax (262) 783-3510 www.Magnetekmh.Com document number: 144-23942 august 2011 magnetek, inc. ©.