1. DL manuals
  2. Magnetek
  3. Controller
  4. IMPULSE G+
  5. Installation Manual

Magnetek IMPULSE G+ Installation Manual

Manual is about: Series 4 Vector Crane Controls

Summary of IMPULSE G+

  • Page 1

    Digital input installation manual august 2011 part number: 144-23918 © copyright 2011 magnetek.

  • Page 2: 1.  Preface and Safety

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-2 1. Preface and safety magnetek manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of magnetek products remain the responsibility of the equipment ma...

  • Page 3

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-3 terms drive : impulse ® •g+/vg+ series 4 option: impulse ® •g+/vg+ series 4 option digital input di-a3 dio: digital input option mfdi: multi-function digital input registered trademarks trademarks are the property of their ...

  • Page 4

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-4 general safety general precautions • the diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use ...

  • Page 5: 2.  Product Overview

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-5 2. Product overview about this product the digital input option di-a3 allows the user to expand the number of drive multi-function digital inputs. The input signal is +24 vdc 8ma isolated input..

  • Page 6: 3.  Receiving

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-6 3. Receiving please perform the following tasks upon receiving the option: • inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt. • verify receipt of the correct model b...

  • Page 7: 4.  Option Components

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-7 4. Option components digital input di-a3 option the ground wires provided in the option shipping package must be connected during installation. Figure 1: digital input di-a3 option terminal blocks tb1, tb2, and tb3 figure 2...

  • Page 8: 5.  Installation Procedure

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-8 5. Installation procedure section safety d a n g e r electric shock hazard do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Disconnect all power to the dri...

  • Page 9

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-9 n o t i c e damage to equipment observe proper electrostatic discharge (esd) procedures when handling the option, drive, and circuit boards. Failure to comply may result in esd damage to circuitry. Never shut the power off ...

  • Page 10

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-10 prior to installing the option prior to installing the option, wire the drive, make the necessary connections to the drive terminals, and verify that the drive functions normally. Refer to the quick start guide packaged wi...

  • Page 11

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-11 installing the option refer to the instructions below to install the option. 1. Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the digital operator (d) and front cove...

  • Page 12

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-12 2. Insert the option card (b) into the cn5-a (j), cn5-b (k), or cn5-c (l) connector located on the drive and fasten it into place using one of the included screws (f). Note: install the option to ports cn5-b and cn5-c on t...

  • Page 13

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-13 3. Connect one end of the ground wire (h) to the ground terminal (i) using one of the remaining screws (g). Connect the other end of the ground wire (h) to the remaining ground terminal and installation hole on the option ...

  • Page 14

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-14 4. Prepare and connect the wire ends as shown in figure 7 and figure 8. Refer to wire gauges, tightening torques, and crimp terminals on page 19to confirm that the proper tightening torque is applied to each terminal. Take...

  • Page 15

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-15 5. Wire the customer-supplied digital input signal to the terminal blocks on the option. Refer to figure 9 for wiring instructions. Connection diagram refer to table 3 on page 20 for a detailed description of the option bo...

  • Page 16

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-16 6. Set the option for sink mode or source mode depending on the application. Sink mode • to use the internal power supply of the drive, connect a wire jumper between terminals sp and sc. • to use an external power supply, ...

  • Page 17

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-17 7. Route the option wiring. Depending on the drive model, some drives may require routing the wiring through the side of the front cover to the outside. In these cases, cut out the perforated openings on the left side of t...

  • Page 18

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-18 8. Replace and secure the front covers of the drive (c, e) and replace the digital operator (d). Figure 13: replace the front covers and digital operator note: take proper precautions when wiring the option so that the fro...

  • Page 19

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-19 wire gauges, tightening torques, and crimp terminals wire gauges and tightening torques wire gauge and torque specifications are listed in table 1. Table 1: wire gauges and tightening torques crimp terminals magnetek recom...

  • Page 20

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-20 terminal functions table 3: option terminal functions terminal block terminal description tb2 d0 dio mdfi terminal 1 d1 dio mdfi terminal 2 d2 dio mdfi terminal 3 d3 dio mdfi terminal 4 d4 dio mdfi terminal 5 d5 dio mdfi t...

  • Page 21: 6.  Related Parameters

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-21 6. Related parameters the parameters outlined in the following sections are used to set up the drive for operation with the option. Set parameters as needed. Parameter setting methods can be found in the drive quick start ...

  • Page 22: 7.  Troubleshooting

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-22 7. Troubleshooting drive-side error codes table 5 lists the various fault codes related to the option. Refer to the drive’s instruction manual for further details on fault codes. Check the following items first when an err...

  • Page 23

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-23 preventing noise interference take the following steps to prevent erroneous operation caused by noise interference: • use shielded wire for the signal lines. • limit the length of wiring under 50 m (164 ft.). • separate th...

  • Page 24: 8.  Specifications

    Impulse®•g+/vg+ series 4 digital input installation manual - august 2011 1-24 8. Specifications table 6: option specifications items specifications model di-a3 input terminals 18 terminals (including set and sign signals) input signal type (parameter settings) binary 16-bit,4-digit bcd binary 12-bit...