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Magnetek inteleSmart2 Manual

Manual is about: AC/DC Relay Receiver

Summary of inteleSmart2

  • Page 1

    Intelesmart2 receiver engineered ac/dc relay receiver part number: 198-80102-0002 r1 june 2016 © 2016 magnetek.

  • Page 2: Your New Radio Receiver

    Your new radio receiver thank you for your purchase of magnetek’s intelesmart2 receiver radio remote equipment control. Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this line of modular receivers. If your product ever needs modification or service,...

  • Page 3

    Table of contents 1. Product manual safety information ................................................................................ 5 2. Critical installation considerations ............................................................................... 7 2.1 general ...............................

  • Page 4

    8.3 433 mhz telemotive legacy channel set .................................................................................. 40 8.4 900mhz channel set ............................................................................................................. 41 8.5 419mhz channel set ................

  • Page 5: Warranty Information

    Intelesmart2 instruction manual june 2016 page 5 of 49 1. Product manual safety information magnetek, inc. (magnetek) offers a broad range of radio remote control products, control products and adjustable frequency drives, and industrial braking systems for overhead material handling applications. T...

  • Page 6: Warning

    Intelesmart2 instruction manual june 2016 page 6 of 49 warnings and cautions throughout this document warning and caution statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. Warning – a warning highlights an essential operating or mainte...

  • Page 7: Warning

    Intelesmart2 instruction manual june 2016 page 7 of 49 2. Critical installation considerations warning prior to installation and operation of this equipment, read and develop an understanding of the contents of this manual and the operation manual of the equipment or device to which this equipment w...

  • Page 8: Warning

    Intelesmart2 instruction manual june 2016 page 8 of 49 have the ability to judge distance of moving objects know how to properly test prior to operation be trained in the safe operation of the radio transmitter as it pertains to the equipment being operated have knowledge of the use of equipment war...

  • Page 9: Warning

    Intelesmart2 instruction manual june 2016 page 9 of 49 2.4 pre-operation test at the start of each work shift, or when a new operator takes control of the equipment, operators should do, as a minimum, the following steps before making lifts with any equipment: test all warning devices. Test all func...

  • Page 10

    Intelesmart2 instruction manual june 2016 page 10 of 49 operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets, drum or sheave leave any load unattended while lifted.

  • Page 11: 3. Intelesmart2 Installation

    Intelesmart2 instruction manual june 2016 page 11 of 49 3. Intelesmart2 installation warning before operating the receiver familiarize yourself with all safety information in this manual, appropriate manual supplements and any other local, state, or federal rules or regulations already in existence....

  • Page 12: Warning

    Intelesmart2 instruction manual june 2016 page 12 of 49 3.4 line input considerations warning the unit must be wired to the correct voltage, and be connected to the correct terminal as required by the actual line voltage. Failure to follow this warning could result in serious injury or death and dam...

  • Page 13

    Intelesmart2 instruction manual june 2016 page 13 of 49 3.6 receiver/equipment interface considerations all output relay contacts are rated for 10 amps 277vac/30vdc, 1 hp 240vac for maximum life and surge protection, and protected with movs. Connection to equipment or contactors with higher voltage ...

  • Page 14

    Intelesmart2 instruction manual june 2016 page 14 of 49 13. Wiring of the system should now be complete. Install antenna. 14. If there are any problems, refer to section 9. 3.9 mechanical drawings the receiver housing provides four mounting holes. The mounting hardware should consist of m5 (#10- 24)...

  • Page 15

    Intelesmart2 instruction manual june 2016 page 15 of 49 figure 2 shows the placement of the major components used within the receiver. Figure 2: main board component placement.

  • Page 16: 4. Wiring

    Intelesmart2 instruction manual june 2016 page 16 of 49 4. Wiring 4.1 alarms and horns make sure that the installation includes the proper alarms, horns, indicator lights, and their associated controls as required by local and governmental regulations. 4.2 power the intelesmart2 can be powered from ...

  • Page 17

    Intelesmart2 instruction manual june 2016 page 17 of 49 the input power then needs to be connected to j27. Pin 3 is line, pin 2 is neutral, and pin 1 is earth ground. 4.3 commons each receiver relay output (normally open or normally closed) is independent (floating), both input and output. Relay com...

  • Page 18

    Intelesmart2 instruction manual june 2016 page 18 of 49 k1 j11‐6 j11‐5 k2 j11‐4 j11‐3 k3 j11‐2 j11‐1 k4 j12‐8 j12‐7 k5 j12‐6 j12‐5 k6 j12‐4 j12‐3 k7 j12‐2 j12‐1 k8 j13‐1 j13‐2 k9 j13‐3 j13‐4 k10 j13‐5 j13‐6 k11 j13‐7 j13‐8 j14‐6 j14‐7 j14‐5 k13 j14‐9 j14‐10 j14‐8 k14 k16 j15‐4 j15‐5 j15‐6 machine st...

  • Page 19

    Intelesmart2 instruction manual june 2016 page 19 of 49 4.6.1 wiring isolation options the intelesmart2 can be wired to provide different levels of isolation. When the unit is ordered with no pigtail or connector option, the user can wire the relays to the level of isolation required. This can be ac...

  • Page 20

    Intelesmart2 instruction manual june 2016 page 20 of 49 to set the analog input for 0-20ma/4-20ma, jumper j17 needs to be set to jumper positions 2 and 3. To set the analog input for 0-5vdc/0-10vdc, jumper j17 needs to be set to jumper positions 1 and 2. 4.9 digital inputs the intelesmart2 contains ...

  • Page 21: 5. Normal Operation

    Intelesmart2 instruction manual june 2016 page 21 of 49 5. Normal operation during operation led indicators provide status information for the intelesmart2. See figure 2 for location of the following leds:  +5 v power led (d26) – this led will turn on when +5 volts of power is applied to the unit. ...

  • Page 22

    Intelesmart2 instruction manual june 2016 page 22 of 49  channel  initialization complete after the digits have finished displaying and the dot on the seven segment display is flashing, the receiver has completed initialization. The configuration provides an indication of if the unit is setup usin...

  • Page 23

    Intelesmart2 instruction manual june 2016 page 23 of 49 6. Intelesmart2 expansion module types the intelesmart2 system consists of a cpu board that contains fourteen base relays, two machine stop relays, power supply, rf, one analog input, five digital inputs, ir, can, and usb. There is support to a...

  • Page 24

    Intelesmart2 instruction manual june 2016 page 24 of 49 expansion slot 1 expansion slot 2 figure 5: relay expansion module wiring.

  • Page 25

    Intelesmart2 instruction manual june 2016 page 25 of 49 figure 6: relay module component placement.

  • Page 26: 7. Programming With Rcp

    Intelesmart2 instruction manual june 2016 page 26 of 49 7. Programming with rcp using the optional rcp software makes programming of the intelesmart2 easier and allows for settings to be saved for future reference. Warning the use of rcp (radio control programmer) is intended for use by authorized p...

  • Page 27: Warning

    Intelesmart2 instruction manual june 2016 page 27 of 49 warning the access codes in the receiver are unique and factory preset. Do not change these access codes unless you are replacing an existing receiver and its access code. Changing this code could make it common with another receiver access cod...

  • Page 28

    Intelesmart2 instruction manual june 2016 page 28 of 49 run the rcp software after installation of the rcp software, double-click the rcp icon found on the desktop to launch the program. This will prompt you to enter an activation key. If an activation key is not entered at this time, the software c...

  • Page 29: Warning

    Intelesmart2 instruction manual june 2016 page 29 of 49 for new projects, select device type after the new projects icon is selected, a menu will open listing the available device types. Select the device type that matches the product you wish to program (selecting a project type will display a pict...

  • Page 30

    Intelesmart2 instruction manual june 2016 page 30 of 49 this screen also allows the programmer to create a specific name for the device to help keep track of device settings and changes. It is recommended that a unique name is chosen for each device programmed with rcp. 7.4.1 intelesmart2 configurat...

  • Page 31: Warning

    Intelesmart2 instruction manual june 2016 page 31 of 49 frequency this section displays the operating radio frequency of the receiver. The receiver radio frequency is set by the factory and cannot be modified by the user. Receiver name the receiver name field allows the user to create a custom name ...

  • Page 32

    Intelesmart2 instruction manual june 2016 page 32 of 49 rf antenna this section allows the user to select between utilizing the internal antenna that is built into the receiver or utilize the external antenna attachment (if available). Expansion 1 this property displays the status of expansion board...

  • Page 33

    Intelesmart2 instruction manual june 2016 page 33 of 49 intelesmart2 connections the middle section of the unit info page will display how the intelesmart2 receiver has been configured for this project, showing the connections for all the outputs and inputs..

  • Page 34

    Intelesmart2 instruction manual june 2016 page 34 of 49 can configuration section the right section of the unit info page allows the user to modify the can-bus network communication settings. Can this allows the user to modify the can settings. Source address this is the address that the intelesmart...

  • Page 35

    Intelesmart2 instruction manual june 2016 page 35 of 49 7.4.3 fdp page the fdp page is used to download firmware to the board via the bootloader. When connected during normal operation of the intelesmart2, click on resetdevice. This will initiate the bootloader mode, where the new software can be do...

  • Page 36: Caution

    Intelesmart2 instruction manual june 2016 page 36 of 49 click on resetdevice again to start the intelesmart2 in normal operation mode. 7.4.4 saving, downloading, and reading the programs and other rcp software functions caution to program or read data from the intelesmart2 , the receiver must be tur...

  • Page 37: Warning

    Intelesmart2 instruction manual june 2016 page 37 of 49 saving the programming file once programming is complete, click the file tab at the top of the rcp screen to open the file menu. File location and name can be selected from this menu. Old files can be deleted, called up, modified and renamed by...

  • Page 38

    Intelesmart2 instruction manual june 2016 page 38 of 49 8. Receiver channel configuration settings 8.1 fcc statements this portable transmitter with its antenna complies with fcc’s rf exposure limits for general population/uncontrolled exposure. Compliance statement (part 15.19) this device complies...

  • Page 39

    Intelesmart2 instruction manual june 2016 page 39 of 49 8.2 433mhz channel set channel frequency 01 433.000 mhz 02 433.050 mhz 03 433.100 mhz 04 433.150 mhz 05 433.200 mhz 06 433.250 mhz 07 433.300 mhz 08 433.350 mhz 09 433.400 mhz 10 433.450 mhz 11 433.500 mhz 12 433.550 mhz 13 433.600 mhz 14 433.6...

  • Page 40

    Intelesmart2 instruction manual june 2016 page 40 of 49 8.3 433 mhz telemotive legacy channel set channel count channel designator frequency 01) ak01 439.8 mhz 02) ak02 439.6 mhz 03) ak03 439.4 mhz 04) ak04 439.2 mhz 05) ak05 439.0 mhz 06) ak06 438.8 mhz 07) ak07 438.6 mhz 08) ak08 438.4 mhz 09) ak0...

  • Page 41

    Intelesmart2 instruction manual june 2016 page 41 of 49 8.4 900mhz channel set channel frequency 01 903.396 mhz 02 906.398 mhz 03 907.895 mhz 04 909.396 mhz 05 912.400 mhz 06 915.395 mhz 07 919.895 mhz 08 921.395 mhz a 902.369 mhz b 904.075 mhz c 904.272 mhz d 905.126 mhz e 905.526 mhz f 905.736 mhz...

  • Page 42

    Intelesmart2 instruction manual june 2016 page 42 of 49 8.5 419mhz channel set channel frequency channel frequency 1* 418.950 44 417.500 2* 418.975 45 417.550 3* 419.000 46 417.600 4* 419.025 47 417.650 5* 419.050 48 417.700 6* 419.075 49 417.750 7* 419.100 50 417.800 8* 419.125 51 417.850 9* 419.15...

  • Page 43

    Intelesmart2 instruction manual june 2016 page 43 of 49 8.6 2.4 ghz: fhss channel sets are designated between 1 and 32. The frequency range is between 2402-2478 mhz. The frequency hopping protocol does not use one particular frequency to transmit a message; messages are transmitted over multiple fre...

  • Page 44: 9. Troubleshooting

    Intelesmart2 instruction manual june 2016 page 44 of 49 9. Troubleshooting warning the operator should not attempt to repair any radio controller. If any product performance or safety concerns are observed, the equipment should immediately be taken out of service and be reported to the supervisor. D...

  • Page 45

    Intelesmart2 instruction manual june 2016 page 45 of 49 9.1 troubleshooting table problems possible reasons suggestions receiver will not power up (led2 is off) power source to receiver is off check to make sure source power is turned on power connections to the receiver are incorrectly wired check ...

  • Page 46

    Intelesmart2 instruction manual june 2016 page 46 of 49 receiver is powered on and transmitter is powered on and initialized, but there is no communication with receiver (the receiver seven segment led is displaying 7 after initialization, communication led3 not lighting up) project id in the receiv...

  • Page 47

    Intelesmart2 instruction manual june 2016 page 47 of 49 receiver is powered on and transmitter is powered up, initialized and communicating with receiver but no outputs are functioning (the receiver seven segment led is displaying a 3) there is an error with the configuration of the expansion module...

  • Page 48

    Intelesmart2 instruction manual june 2016 page 48 of 49 9.2 receiver specifications receiver housing: nema 4x, ip65 operating temperature: -30°c to +70°c (–22° f to +158° f) ambient. Humidity: up to 95% (non-condensing). Typical operating range: 400 feet (125 meters). Relays are rated for 10 amps 27...

  • Page 49: 10. Notes

    Intelesmart2 instruction manual june 2016 page 49 of 49 10. Notes.