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Magnetek MHR Manual

Summary of MHR

  • Page 1

    Mhr radio controller june 2017 part number: 195-50488-0100 r7 © 2017 magnetek material handling.

  • Page 2: Your New Radio Receiver

    Mhr radio controller instruction manual june 2017 page 1 of 58 your new radio receiver thank you for your purchase of magnetek’s mhr radio controller. Magnetek has set a whole new standard in wireless control performance, dependability, and value with this unique new line of mobile hydraulic control...

  • Page 3

    Mhr radio controller instruction manual june 2017 page 2 of 58 table of contents 1.0 critical installation considerations ..................................................................... 5 1.1 general .................................................................................................

  • Page 4

    Mhr radio controller instruction manual june 2017 page 3 of 58 product manual safety information magnetek, inc. (magnetek) offers a broad range of radio remote control products, control products and adjustable frequency drives, and industrial braking systems for overhead material handling applicatio...

  • Page 5: Warning

    Mhr radio controller instruction manual june 2017 page 4 of 58 warnings and cautions throughout this document warning and caution statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. Warning – a warning highlights an essential operating o...

  • Page 6: Warning

    Mhr radio controller instruction manual june 2017 page 5 of 58 1.0 critical installation considerations warning only qualified installers should install this radio control equipment. This manual should be consulted to minimize potential hazards with the equipment interfaced. Failure to follow this w...

  • Page 7

    Mhr radio controller instruction manual june 2017 page 6 of 58 1.2 persons authorized to operate radio controlled equipment only properly trained persons designated by management should be permitted to operate radio controlled equipment. Radio controlled cranes, hoists, lifting devices and other mat...

  • Page 8: Warning

    Mhr radio controller instruction manual june 2017 page 7 of 58 operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of the supported load and any potential pinch points operate a crane, hoist or lifting device when the device is not centered ove...

  • Page 9: Warning

    Mhr radio controller instruction manual june 2017 page 8 of 58 warning prior to operating equipment with this radio control system, the equipment being controlled should be inspected for any damage. Do not operate damaged equipment. Failure to follow this warning could result in serious injury or de...

  • Page 10: Warning

    Mhr radio controller instruction manual june 2017 page 9 of 58 warning the radio controlled equipment operator is responsible for the safe operation of the equipment in all environmental conditions. When operating the equipment, the operator should always seek a safe position from which to operate t...

  • Page 11: Warning

    Mhr radio controller instruction manual june 2017 page 10 of 58 warning the radio controlled equipment operator is responsible for the safe handling of all loads in all environmental conditions. When operating the equipment in windy conditions, the operator should ensure that the equipment can be sa...

  • Page 12: Warning

    Mhr radio controller instruction manual june 2017 page 11 of 58 2.0 mhr receiver installation warning prior to installation and operation of this equipment, magnetek should be consulted to assess the overall risks in operating the equipment interfaced. Failure to follow this warning could result in ...

  • Page 13: Warning

    Mhr radio controller instruction manual june 2017 page 12 of 58 warning unstable loads or equipment can lead to unsafe conditions in some equipment. The installer should be aware of these risks and install the radio controller in a manner that minimizes unstable equipment or load conditions. Failure...

  • Page 14

    Mhr radio controller instruction manual june 2017 page 13 of 58 2.2 mechanical drawings figure 01: remote antenna (marked in red) figure 02: mhr with external antenna (red) figure 03: mhr with internal antenna (red).

  • Page 15

    Mhr radio controller instruction manual june 2017 page 14 of 58 figure 04: mhr with con1 and con2 connectors figure 05: mhr side view 2.3 installation 1. Determine the location of your antenna from figures 01-03 (antenna is designated with red arrow). Be sure to mount the receiver antenna in direct ...

  • Page 16

    Mhr radio controller instruction manual june 2017 page 15 of 58 2.4 pin out and diagram definitions figure 06: pin out diagram table 1 table 2 cinch connector information cinch pt# magnetek pt# mating connector for con1 (18 pos) 581-01-18- 023 01-525-0054e mating connector for con2 (30 pos) 581-01-3...

  • Page 17

    Mhr radio controller instruction manual june 2017 page 16 of 58 +vbattery (con1 d3 and con2 k1, k2, k3) the mhr is designed to work in any 12-24vdc nominal (9-36vdc max) powered equipment. The +vbattery pins should be connected to the positive terminal of the machine power supply through an approved...

  • Page 18

    Mhr radio controller instruction manual june 2017 page 17 of 58 usb (con1 a2, a3) it is recommended that the two wires, usb + (pin a2) and usb - (pin a3), be a twisted pair with 15 twists/meter. Use vref com (pin c2) for the ground connection. If you use a chassis or some other connection for the gr...

  • Page 19

    Mhr radio controller instruction manual june 2017 page 18 of 58 figure 08: mhr driving current compensated or pwm load using return pin and internal diodes note: this is a simplified schematic. Figure 09: mhr pwm or digital on/off load using external ground and external diodes note: this is a simpli...

  • Page 20

    Mhr radio controller instruction manual june 2017 page 19 of 58 in total, the mhr can be configured for: up to 8 bi-directional current compensated outputs (pairs are interlocked to prevent simultaneous motion) up to 8 bi-directional pwm outputs (pairs are interlocked to prevent simultaneous motion)...

  • Page 21

    Mhr radio controller instruction manual june 2017 page 20 of 58.

  • Page 22

    Mhr radio controller instruction manual june 2017 page 21 of 58.

  • Page 23

    Mhr radio controller instruction manual june 2017 page 22 of 58.

  • Page 24

    Mhr radio controller instruction manual june 2017 page 23 of 58 3.0 configuring the mhr the setup mode can be used to edit configuration settings so that the mhr can be used in many different scenarios. Note: no parameter changes will take effect until the user has selected ‘save and exit’ from the ...

  • Page 25

    Mhr radio controller instruction manual june 2017 page 24 of 58 for example, entering the factory default password in the password entry screen is as follows: press , , and the screen should read 3000 press to move the highlight over to the next digit to the right. Press , , , , and the screen shoul...

  • Page 26

    Mhr radio controller instruction manual june 2017 page 25 of 58 3.2 setup mode menu to cycle through the list use the and buttons. To enter a submenu, use the button. The button will take the user back to the setup mode menu figure 11: setup mode main menu setup mode menu: this screen allows the use...

  • Page 27

    Mhr radio controller instruction manual june 2017 page 26 of 58 example of how to navigate the setup menu to the unit status screen: once in the main menu for the setup mode, press , , and the menu selection should read “unit status” press to enter the “unit status” sub-menu. There are no user selec...

  • Page 28: Warning

    Mhr radio controller instruction manual june 2017 page 27 of 58 • access code the access code acts as the receiver address. The receiver will only listen to transmitters with the same address. Note: the transmitter must be set with the same access code as the receiver to properly communicate with ea...

  • Page 29: Warning

    Mhr radio controller instruction manual june 2017 page 28 of 58 warning always remember to store the password in a secure location for access if the password is lost or forgotten. Once the receiver is programmed with a password, there is no way to defeat the password without using the rcp software t...

  • Page 30

    Mhr radio controller instruction manual june 2017 page 29 of 58 • date this menu option allows the operator to adjust the calendar date that is stored on the mhr. The date can be adjusted by using the and buttons to cycle through each digit. Use the and buttons to change the values of the digit sele...

  • Page 31

    Mhr radio controller instruction manual june 2017 page 30 of 58 3.4 io configuration io configuration: used to set input/output parameters. The lists of choices are: • pwm frequency this sets the pulse width modulation frequency of the mhr outputs when either the current compensated or open loop pwm...

  • Page 32

    Mhr radio controller instruction manual june 2017 page 31 of 58 3.4.1 individual output configuration figure 14: individual output configurations individual output configuration: once an individual output is selected, the following parameters may be changed: • config type – this menu option allows t...

  • Page 33

    Mhr radio controller instruction manual june 2017 page 32 of 58 the following setting options are used to configure the selected output for the application being used and can be accessed through the individual output menus for each output number. Note: the following setting options have no effect wh...

  • Page 34

    Mhr radio controller instruction manual june 2017 page 33 of 58 3.5 can configuration figure 15: can configuration can configuration : this screen allows the user to make changes to the can 1 and can 2 settings. The operator can choose between adjusting the settings for can 1 and/or can 2. The two c...

  • Page 35

    Mhr radio controller instruction manual june 2017 page 34 of 58 • can 1 source addr - this is the address that the mhr will use as the source address when transmitting messages on the can 1 bus network. • 0 through 255 • can 1 identifier bit - this option allows the operator to select between an 11 ...

  • Page 36

    Mhr radio controller instruction manual june 2017 page 35 of 58 figure 16: unit status field description serial number every unit has a unique serial number associated with it. Project id magnetek assigned project id. Access code unit access code that the transmitter needs to know in order to commun...

  • Page 37: Warning

    Mhr radio controller instruction manual june 2017 page 36 of 58 4.0 normal operation warning prior to operating equipment with this radio control system, the equipment being controlled should be inspected for any damage. Do not operate damaged equipment. Failure to follow this warning could result i...

  • Page 38

    Mhr radio controller instruction manual june 2017 page 37 of 58 rx access code and rx channel: this second screen displays what the rx access code and channel the receiver is set to. The access code indicates the code needed by the transmitter to control the receiver. If the transmitter and receiver...

  • Page 39: Warning

    Mhr radio controller instruction manual june 2017 page 38 of 58 field description description of fault in this example, output 11 has an overcurrent error due to a faulty solenoid. See section 4.3 for information regarding the normal operating status indications. Fault number each fault has a number...

  • Page 40

    Mhr radio controller instruction manual june 2017 page 39 of 58 4.4 led status indication the mhr has two leds for indicating the mhr status at a glance during normal operation. The left led indicates the mhr’s status while the right led indicates power/communication. 4.4.1 status/err led (left led ...

  • Page 41: Warning

    Mhr radio controller instruction manual june 2017 page 40 of 58 5.0 optional programming with rcp using the optional rcp software makes programming of the mhr easier and allows settings to be saved for future reference. Warning the use of rcp (radio control programmer) is intended for use by authori...

  • Page 42: Warning

    Mhr radio controller instruction manual june 2017 page 41 of 58 warning the access codes in the receiver are unique and factory preset. Do not change these access codes unless you are replacing an existing receiver and its access code. Changing this code could make it common with another receiver ac...

  • Page 43: Warning

    Mhr radio controller instruction manual june 2017 page 42 of 58 warning mhr receivers utilizing a different power source from the computer system being connected to it can have a different ground potential from the computer system. Different ground potentials will damage either the computer system o...

  • Page 44

    Mhr radio controller instruction manual june 2017 page 43 of 58 6.0 channel and frequency designations by count 6.1 433mhz channel set channel frequency 01 433.000 mhz 02* 433.050 mhz 03* 433.100 mhz 04* 433.150 mhz 05* 433.200 mhz 06* 433.250 mhz 07* 433.300 mhz 08* 433.350 mhz 09* 433.400 mhz 10* ...

  • Page 45

    Mhr radio controller instruction manual june 2017 page 44 of 58 6.2 419mhz channel set channel frequency channel frequency 1* 418.950 44 417.500 2* 418.975 45 417.550 3* 419.000 46 417.600 4* 419.025 47 417.650 5* 419.050 48 417.700 6* 419.075 49 417.750 7* 419.100 50 417.800 8* 419.125 51 417.850 9...

  • Page 46

    Mhr radio controller instruction manual june 2017 page 45 of 58 6.3 2.4 ghz: fhss channel hop sequences are designated between 1 and 32. The frequency range is between 2402-2478 mhz. The frequency hopping protocol does not use one particular frequency to transmit a message. Messages are transmitted ...

  • Page 47

    Mhr radio controller instruction manual june 2017 page 46 of 58 7.0 troubleshooting 7.1 troubleshooting table problems possible reasons suggestions receiver will not turn on supplied voltage is out of the acceptable range ensure the voltage is with 12-24vdc nominal (9-36vdc max). Internal fuse has b...

  • Page 48

    Mhr radio controller instruction manual june 2017 page 47 of 58 can messages transmitted by the receiver are not being received incorrect source address make sure that the source address of the receiver is set correctly. The termination resistor is set incorrectly ensure the termination resistor is ...

  • Page 49

    Mhr radio controller instruction manual june 2017 page 48 of 58 7.2 alarm table alarm number alarm text cause of alarm effect of alarm recovery action 0 s0. E- stop active e-stop activated from the transmitter 1. Both e-stop outputs active 2. All outputs shut off as defined by the project disable co...

  • Page 50

    Mhr radio controller instruction manual june 2017 page 49 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 18 s18. Out 3 oc err when the output was activated, a current of over 3.5a was being drawn by the output. The output was shut off to prevent damage to the hardware. ...

  • Page 51

    Mhr radio controller instruction manual june 2017 page 50 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 25 s25. Out 10 oc err when the output was activated, a current of over 3.5a was being drawn by the output. The output was shut off to prevent damage to the hardware....

  • Page 52

    Mhr radio controller instruction manual june 2017 page 51 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 32 s32. Out 1 +vb short when the output is supposed to be at - vbat, a voltage of 2v or greater was seen on the output. The output was shut off to prevent damage to ...

  • Page 53

    Mhr radio controller instruction manual june 2017 page 52 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 38 s38. Out 7 +vb short when the output is supposed to be at - vbat, a voltage of 2v or greater was seen on the output. The output was shut off to prevent damage to ...

  • Page 54

    Mhr radio controller instruction manual june 2017 page 53 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 44 s44. Out 13 +vb short when the output is supposed to be at - vbat, a voltage of 2v or greater was seen on the output. The output was shut off to prevent damage to...

  • Page 55

    Mhr radio controller instruction manual june 2017 page 54 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 50 s50. Out 3 -vb short when the output is supposed to be at +vbat, a voltage of 2v or less was seen on the output. The output was shut off to prevent damage to the ...

  • Page 56

    Mhr radio controller instruction manual june 2017 page 55 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 56 s56. Out 9 -vb short when the output is supposed to be at +vbat, a voltage of 2v or less was seen on the output. The output was shut off to prevent damage to the ...

  • Page 57

    Mhr radio controller instruction manual june 2017 page 56 of 58 alarm number alarm text cause of alarm effect of alarm recovery action 62 s62. Out 15 -vb short when the output is supposed to be at +vbat, a voltage of 2v or less was seen on the output. The output was shut off to prevent damage to the...

  • Page 58

    Mhr radio controller instruction manual june 2017 page 57 of 58 7.3 assembly and replacement parts if your receiver ever needs repair, we always recommend that you have magnetek perform the repair. If you need to refer to a parts list, refer to your receiver’s drawing that was included in the shipme...

  • Page 59

    Mhr radio controller instruction manual june 2017 page 58 of 58 8.0 eu declaration of conformity.