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  5. Programming And Users Manual

Magnetek Telemotive TelePendant Programming And Users Manual

Summary of Telemotive TelePendant

  • Page 1

    Tctx12p-0 rev. E 11/11/2014 p p r r o o g g r r a a m m m m i i n n g g a a n n d d u u s s e e r r s s m m a a n n u u a a l l telemotive telependant tm transmitters r r a a d d i i o o c c o o n n t t r r o o l l e e q q u u i i p p m m e e n n t t n49 w13650 campbell drive menomonee falls, wi 530...

  • Page 2: Table of Contents

    Table of contents 2 1- service information .................................................................................................3 2- radio controlled crane safety ................................................................................4 3- general system information ................

  • Page 3: Caution

    Section 1 - service information 3 1-1. Service information. Thank you for your purchase of the magnetek’s telemotive ® brand telependant transmitter. Magnetek has set a whole new standard in performance, dependability, and value with its unique new line of receivers. Without a doubt, our telemotive ...

  • Page 4: Warning

    Section 2 – radio controlled safety 1 2-1. Warnings, cautions and notes. Through out this document warning, caution and note statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. Warning – a warning highlights an essential operating or mai...

  • Page 5: Warning

    Section 2 – radio controlled safety (continued) 2 2-2. Critical installation considerations. Warning all equipment must have a mainline contactor installed and all tracked cranes and similar equipment must have a brake installed. Failure to follow this warning could result in serious injury or death...

  • Page 6

    Section 2 – radio controlled safety (continued) 3 2-4. Persons authorized to operate radio controlled cranes. Only properly trained persons designated by management should be permitted to operate radio-controlled cranes. Radio controlled cranes should not be operated by any person who cannot read or...

  • Page 7

    Section 2 – radio controlled safety (continued) 4 2-6. Operating area. Aisles between equipment, stock, etc., should be free of obstructions so the crane operator can move freely. These aisles should be a minimum of three feet (one meter) wide, or meet local regulations. Crane operators should alway...

  • Page 8

    Section 2 – radio controlled safety (continued) 5 if any crane or hoist fails any of the above tests notify the supervisor and lock out and tag for repair. 2-8.2. General rules for operation. Consult the crane manufacturer, local and governmental regulations for complete rules of operation. In gener...

  • Page 9

    Section 2 – radio controlled safety (continued) 6 if the crane fails to respond properly, the crane operator should stop operation, turn the transmitter unit off and immediately report the condition to their supervisor. Outdoor cranes, which are subject to movement by wind, should be securely anchor...

  • Page 10: Warning

    Section 2 – radio controlled safety (continued) 7 all tools and equipment should be moved onto the crane by the use of hand lines. The tools and equipment should be adequately secured to the hand lines. If it is necessary to have the crane control circuits energized, all power circuits for crane mov...

  • Page 11: Warning

    Section 2 – radio controlled safety (continued) 8 indication of fluid, oil or grease leaks. Condition of rail sweeps. Walkways required handrails and ladders are in place, sturdy and not loose. Protective guards are in place for all moving parts. Alignment of bridge (screeching or squealing wheels i...

  • Page 12

    Section 2 – radio controlled safety (continued) 9 keep the battery pack environment cool during charging operation and storage (i.E., not in direct sunlight or close to a heating source). Do not submerse battery in water. If battery leaks avoid contact with electrolyte. 2-13.2. Battery charging. For...

  • Page 13

    Section 2 – radio controlled safety (continued) 10 fcc interference statement (part 15.105 (b)) this equipment has been tested and found to comply with the limits for a class b digital device pursuant to part 15 of the fcc rules. These limits are designed to provide reasonable protection against har...

  • Page 14

    Section 3 – general system information 11 3-1. General system information. The telemotive radio control system (system) provides remote control of overhead cranes using radio signals. The system consists of a hand held portable battery operated transmitter unit and a fixed station receiver unit. A u...

  • Page 15

    Section 3 – general system information (continued) 12 3-4. Transmitter specifications. Transmitter housing: nema 4. Operating temperature: –22° f to +158° f (-30º c to +70º c) ambient. Humidity: up to 95 % (non-condensing). Typical operating range: 200 feet (70 meters). 3-5. Transmitter unit. The tr...

  • Page 16: Section 4 – Operation

    Section 4 – operation 13 4-1. Transmitter buttons. On/off on the telependant transmitter on and off is the same button. This button toggles between turning the transmitter on and then sending the on command to the receiver and sending the off command to the receiver and then turning the transmitter ...

  • Page 17

    Section 4 – operation (continued) 14 motor 1 dir 2, down – selects hoist movement in the down direction speed one (first switch position), speed two (second switch position). Or speed three (third switch position if so equipped). Motor 2 dir 1, north or east – selects the appropriate direction of th...

  • Page 18: Warning

    Section 4 – operation (continued) 15 4-3. Low battery indication. In the telependant transmitter there is a separate low battery indicator located to the right of the on/off indicator. This is a yellow led that turns on solid when it is time to replace the batteries. See section 4-6. Battery replace...

  • Page 19: Warning

    Section 4 – operation (continued) 16 warning in an emergency hit “e-stop” to stop all crane movement. When emergency has cleared turn the transmitter off then on again to resume normal operation. Failure to follow this warning could result in serious injury or death and damage to equipment. 4-5. Add...

  • Page 20

    Section 4 – operation (continued) 17 telependant bank select (normally password protected). This feature is like having four completely different transmitters in one unit. Up to four banks (operational configurations) are possible. A fifth bank is reserved for programming; this bank is not password ...

  • Page 21: Warning

    Section 4 – operation (continued) 18 it is not necessary to program all four banks; if an un-programmed or turned “off” bank is selected, the on/off indicator will remain on continuously, the transmitter will send no commands, and it will turn itself off shortly. Telependant bank password protection...

  • Page 22

    Section 4 – operation (continued) 19 telependant time-out-timer function. The transmitter has a time-out timer and the default condition is 15 minutes. Upon timing out the transmitter will send an off command to the receiver if auto turn off is active. The transmitter time-out- timer function is pro...

  • Page 23

    Section 4 – operation (continued) 20 for a battery carrier with two “aa” cells, replace the two “aa” cell batteries with new batteries, noting the polarity for “aa” cells marked on the holder. (best life can be obtained if the two “aa” batteries used are new, a good quality alkaline type, both cells...

  • Page 24: Section 5 – Programming

    Section 5 – programming 21 5-1. Access codes. 5-1.1. Programming access codes. The access code is set at the factory and should not be changed unless absolutely necessary. If you are reprogramming a spare or new transmitter make sure the other transmitter is securely taken out of service. Warning tw...

  • Page 25: Warning

    Section 5 – programming (continued) 22 5-1.2. Changing transmitter access codes. 5-1.2.1. Telependant access code programming. For detailed instructions on setting parameters including access codes see section 5-3.2. Telependant programming. Warning after changing the access codes on the transmitter...

  • Page 26: Warning

    Section 5 – programming (continued) 23 5-2. Multibox. Multibox operation. (optional; for receivers with multibox option only). Do not use on intelesmart receivers. Use group code feature, see intelesmart receiver manual. Warning if your receiver was not ordered with multibox do not attempt to progra...

  • Page 27

    Section 5 – programming (continued) 24 5-3. Programming. 5-3.1. Transmitter programming options. The following parameters are programmable in the transmitter: switch position – hoist, trolley etc. Timer-out-timer operation. Modes – single speed switch grouping. Crane configuration - tandem disable –...

  • Page 28

    Section 5 – programming (continued) 25 after loading the telependant program the first screen is the initial setup screen. B. Enter “tx type” (must be selected). First select the transmitter type being used (two-speed “2 spd telependant” or three-speed “3 spd telependant”). With your pda stylus tap ...

  • Page 29: Warning

    Section 5 – programming (continued) 26 warning this password function is not to be used as a security device. The purpose of this function is to prevent accidental bank switching. The best form of security is always to lockup the transmitter when not in service. Failure to follow this warning could ...

  • Page 30

    Section 5 – programming (continued) 27 setup bank programming screen. After seleting a bank, the number of the bank will appear at the top of the screen. The respective screens appear as shown below (the 2-speed screen is shown first): note if you have an intelesmart receiver frequency and access co...

  • Page 31

    Section 5 – programming (continued) 28 g. Enter the access code (must be inputted for system to work): screen switch operation. The screen switches are labeled from left to right “a”, and “b”. They are numbered from left to right 1 to 8. The darkened rectangle to the bottom is “off” or “0” and the d...

  • Page 32

    Section 5 – programming (continued) 29 h. Multibox (optional, skip if you do not wish to use the multibox feature): do not use on intelesmart receivers. Use group code feature see intelesmart receiver manual. See section 5-2. Multibox for details on multibox programming. If your current receiver doe...

  • Page 33

    Section 5 – programming (continued) 30 l. Go to the appropriate section for your system. 5-3.3 2-speed telependant, page 33. 5-3.4 3-speed telependant, page 36. 5-3.5 3-speed 10k pendant, page 38. 5-3.3. 2-speed telependant programming. Note if replacing a membrane or pendant transmitter, you can co...

  • Page 34

    Section 5 – programming (continued) 31 n. Main/aux menu for controlling the “programmable motor control and select push button”. This menu shows only if no special crane configurations are selected (switch 3 positions 5-7). This programming redefines the function of the button just above the e-stop....

  • Page 35

    Section 5 – programming (continued) 32 this completes the 10k 2-speed programming; when completed with the above, tap “save”. Save will take you back to the initial start screen. At this point select another bank to program or go to section 5-4. Saving, downloading, reading the programs and other pd...

  • Page 36

    Section 5 – programming (continued) 33 5-3.4. 3-speed telependant programming . M. Motor menu for controlling the “programmable motor control” push button. (for a three motor crane use “3”, for standard five or four motor use “5 “). For three motor system this push button is nonfunctional (motor “3”...

  • Page 37

    Section 5 – programming (continued) 34 note to program or read data from the telependant, the transmitter must be turned on and in bank five (5). Freq ak01 setup bank # a1 receiver access code 1 0 b1 1 0 timer save cancel multibox active estop motor 5 tandem off rx setting 15.

  • Page 38

    Section 5 – programming (continued) 35 5-3.5. 3-speed 10kpendant programming. N. Motor menu for controlling the “programmable motor control and select” push button. (for a three motor crane use “3”; for standard five motor use “5”, for select function use select). For three motor system this push bu...

  • Page 39

    Section 5 – programming (continued) 36 note to program or read data from the telependant, the transmitter must be turned on and in bank five (5). Freq ak01 setup bank # a1 receiver access code 1 0 b1 1 0 timer save cancel multibox active estop aux trolley off motor 5 tandem off rx setting 15.

  • Page 40: Warning

    Section 5 – programming (continued) 37 5-4. Saving, downloading, reading the programs and other pda functions. Note to program or read data from the telependant, the transmitter must be turned on and in bank five (5). Saving the programming file. With the initial telependant screen displayed, tap in...

  • Page 41

    Section 5 – programming (continued) 38 3. Line up the pda’s infrared port with the transmitter’s infrared port (remove battery door on the back and pull battery pack back to expose the telependant’s infrared port. See figure below: telependant infrared port access). 4. From the application file’s ma...

  • Page 42

    Section 5 – programming (continued) 39 reading the telependant history. To read service information from the telependant transmitter: 1. Line up the pda’s infrared port and go to bank 5 as in steps 1 to 3 above, with the transmitter on. Select “admin” 2. Select “history” 4. Unit will read: past serv...

  • Page 43: Warning

    Section 6 – rcp programming 40 6-1. Access codes. The access code is set at the factory and should not be changed unless absolutely necessary. If you are reprogramming a spare or new transmitter make sure the other transmitter is securely taken out of service. Warning two operational transmitters wi...

  • Page 44: Warning

    Section 6 – rcp programming (continued) 41 6-2. Changing transmitter access codes. 6-2.1.1. Telependant access code programming. For detailed instructions on setting parameters including access codes see section 5-3.2. Telependant programming. Warning after changing the access codes on the transmitt...

  • Page 45: Warning

    Section 6 – rcp programming (continued) 42 6-3. Multibox. Multibox operation. (optional, for 10k receivers with multibox option only). Do not use on intelesmart receivers. Use group code feature, see intelesmart receiver manual. Warning if your receiver was not ordered with multibox do not attempt t...

  • Page 46

    Section 6 – rcp programming (continued) 43 install the rcp software. After installation of the rcp software, double-click the rcp icon found on the desktop to launch the program. This will prompt you to enter an activation key. If an activation key is not entered at this time, the software can only ...

  • Page 47

    Section 6 – rcp programming (continued) 44 click on new project or open project select new project if you are creating a new program file. Select open project if you want to retrieve an existing program file. A list of recent projects will appear under open project. Clicking on one of these will ope...

  • Page 48: Warning

    Section 6 – rcp programming (continued) 45 common settings. The telependant transmitter has four configurable “banks” available. Each bank is a complete operational configuration consisting of frequency, access code and other transmitter parameters. These banks give the capability to operate up to f...

  • Page 49: Warning

    Section 6 – rcp programming (continued) 46 the bank password can be disabled during initial programming by the rcp software. To disable password protection, uncheck the box next to the phase “use bank password”. Disabling the bank password is not recommended unless the operator has access and visibi...

  • Page 50

    Section 6 – rcp programming (continued) 47 this will open the bank programming screen. Note if you have an intelesmart receiver, frequency and access codes can easily be down loaded directly into the rcp software. Downloading parameters from an intelesmart receiver. Select the bank you wish to progr...

  • Page 51

    Section 6 – rcp programming (continued) 48 enter the access code (must be set for system to work): screen switch operation. The screen switches are labeled from left to right “a”, and “b”. They are numbered from left to right 1 to 8. The black rectangle to the bottom is “off” or “0”; the green recta...

  • Page 52

    Section 6 – rcp programming (continued) 49 multibox (optional; skip if you do not wish to use the multibox feature): do not use on intelesmart receivers. Use group code feature see intelesmart receiver manual. See section 5-2. Multibox for details on multibox programming. If your current receiver do...

  • Page 53

    Section 6 – rcp programming (continued) 50 time-out-timer disable (normally not checked). Disables the transmitter time-out-timer if checked. If the time-out-timer is active, the length of time for time out can be selected for numbers of minutes till shut down. The minutes are selectable in one-minu...

  • Page 54: Warning

    Section 6 – rcp programming (continued) 51 sending a program to the telependant. Warning after every programming of the transmitter, test the unit by turning it on and off near the appropriate receiver. If the receiver does not respond, do not activate a function button! The transmitter may have inc...

  • Page 55

    Section 6 – rcp programming (continued) 52 error statements and codes. Tx type mismatch; if while attempting to program a telependant you receive an error code such as “error aaab” you have selected a different style transmitter in the pda than you are attempting to program. Most common cause is try...

  • Page 56: Section 7 – Spare Parts

    Section 7 – spare parts 53 telependant transmitter part number description call main circuit board 2- or 3-speed (please contact telemotive with job number to assure exact replacement). H1212-0 #4 x 3/8” self tapping screws, pc board mounting (2) h1147-0 neoprene washer, pc board mounting (4) h1976-...