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- TX12M-1
- Installation And User Manual
Magnetek TX12M-1 Installation And User Manual
TCTX12/TR12-0
Rev.
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TELEMOTIVE
telePilot
TM
TRANSMITTERS
TX12M-1, -2
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N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Phone: 800-288-8178 Fax: 262-783-3510
Website:
http://www.magnetek.com/
telePilot
Programming is
found on page 69.
Summary of TX12M-1
Page 1
Tctx12/tr12-0 rev. G i i n n s s t t a a l l l l a a t t i i o o n n a a n n d d u u s s e e r r s s m m a a n n u u a a l l telemotive telepilot tm transmitters tx12m-1, -2 r r a a d d i i o o c c o o n n t t r r o o l l s s y y s s t t e e m m n49 w13650 campbell drive menomonee falls, wi 53051 ph...
Page 2
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Page 3: Table of Contents
Table of contents 3 1- service information .......................................................................................................................... 3 2- radio controlled crane safety ......................................................................................................
Page 4
Table of contents (continued) figure 6-3b. Optional internal transfer switch system wiring ...................................... 32 table 1 tr12 single-speed wiring diagram. Standard configuration hoist, trolley and bridge. ..............................................................................
Page 5: Caution
Section 1 - service information 1-1. Service information. Thank you for your purchase of the magnetek’s telemotive ® brand tele pilot transmitter. Magnetek has set a whole new standard in performance, dependability, and value with its unique new line of receivers. Without a doubt, our telemotive tel...
Page 6: Warning
Section 2 – radio controlled safety 4 2-1. Warnings, cautions and notes. Through out this document warning, caution and note statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. Warning – a warning highlights an essential operating or mai...
Page 7: Warning
Section 2 – radio controlled safety (continued) 5 2-2. Critical installation considerations. Warning all equipment must have a mainline contactor installed and all tracked cranes and similar equipment must have a brake installed. Failure to follow this warning could result in serious injury or death...
Page 8
Section 2 – radio controlled safety (continued) 6 is operated in areas where people are working on the floor below. The crane operator must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following rules have been included to indicate how careful and t...
Page 9
Section 2 – radio controlled safety (continued) 7 the operator should know procedures for testing hoist, trolley, and bridge brakes. 2-6. Operating area. Aisles between equipment, stock, etc., should be free of obstructions so the crane operator can move freely. These aisles should be a minimum of t...
Page 10
Section 2 – radio controlled safety (continued) 8 2-8.2. General rules for operation. Consult the crane manufacturer, local and governmental regulations for complete rules of operation. In general the following rules apply to remotely controlled cranes: the limit switches should never be used as a r...
Page 11
Section 2 – radio controlled safety (continued) 9 outdoor cranes, which are subject to movement by wind, should be securely anchored when left unattended. If the crane is equipped with bridge brakes, the parking brake should be set immediately. 2-9. Boarding the crane. The crane should not be boarde...
Page 12: Warning
Section 2 – radio controlled safety (continued) 10 if it is necessary to have the crane control circuits energized, all power circuits for crane movement must be opened prior to energizing the control circuits. All personnel and tools should be moved to a safe spot before moving the crane during rep...
Page 13: Warning
Section 2 – radio controlled safety (continued) 11 walkways required handrails and ladders are in place, sturdy and not loose. Protective guards are in place for all moving parts. Alignment of bridge (screeching or squealing wheels indicate bridge is out of line). Broken, cracked, or chipped rails o...
Page 14
Section 2 – radio controlled safety (continued) 12 2-13.2. Battery charging. For those transmitters equipped with battery chargers, please familiarize all users with the instructions of the charger before attempting to use. Use only telemotive approved chargers for the appropriate battery pack. Do n...
Page 15
Section 3 – general system information 13 3-1. General system information. The telemotive radio control system (system) provides remote control of overhead cranes using radio signals. The system consists of a hand held portable battery operated transmitter unit and a fixed station receiver unit. A u...
Page 16
Section 3 – general system information (continued) 14 3-3. Channel designations: ak01 - 439.8 mhz ak06 - 438.8 mhz ak02 - 439.6 mhz ak07 - 438.6 mhz ak03 - 439.4 mhz ak08 - 438.4 mhz ak04 - 439.2 mhz ak09 - 438.2 mhz ak05 - 439.0 mhz ak10 - 438.0 mhz ak11 - 437.8 mhz ak16 - 436.8 mhz ak12 - 437.6 mh...
Page 17: Warning
Section 4 – installation procedure 15 4-1. Pre-installation considerations. To ensure reliable and safe operation of the system, the following items must be considered before installing the receiver unit. Warning the receiver unit or relays are not rated as explosion proof. The receiver unit must no...
Page 18
Section 4 – installation procedure (continued) 16 note the receiver unit should not be connected to lines containing excessive power up transients or continuous commutator noise. A line conditioner may be necessary in some installations. 4-5. Wiring considerations. 1. Read this manual before install...
Page 19
Section 4 – installation procedure (continued) 17 2. Position the receiver. Locate as far as possible from exposed trolley wire and sources of electromagnetic or radiated noise. Cabinet mounting dimensions and mounting template is on next page (see figure 4-2a and b. Receiver mounting details). Ante...
Page 20
Section 4 – installation procedure (continued) 18 figure 4-2a. Receiver mounting details with horizontal mounting brackets. Drawing not to scale. 12.02” 305.3 mm 16.02” 406.9 mm 7.87” 200 mm receiver shown with mp10278-0 mounting brackets attached. .210” dia. 5.34 mm hole 4 places 11.02” 279.9 mm .2...
Page 21
Section 4 – installation procedure (continued) 19 drawing not to scale. Figure 4-2b. Receiver mounting details with vertical mounting brackets. .281” dia. 7.14 mm hole, 4 places receiver shown with mp10278-0 mounting brackets attached. .210” dia. 5.34 mm hole, 4 places 16.02” 406.9 mm 7.09” 180 mm 1...
Page 22: Section 5 – Operation
Section 5 – operation 20 5-1. Transmitter buttons. On/off on the tele pilot and pendant transmitter on and off is the same button. Pushing this button toggles between turning the transmitter on and then sending the on command to the receiver and sending the off command to the receiver and then turni...
Page 23
Section 5 – operation (continued) 21 11/11/2014 motor 2 dir 1, (e membrane)/north pendant – selects the appropriate direction of the bridge or trolley (depending how unit is wired at installation) speed one (first switch position) or speed two (second switch position). Motor 2 dir 2, (w membrane)/so...
Page 24: Warning
Section 5 – operation (continued) 22 11/11/2014 5-2. On/off led indicator. When the transmitter is on the red led flashes slowly. When the unit transmits, the red led flashes rapidly. Top left indicator on tele pilot. 5-3. Low battery indication. In the tele pilot transmitter there is a separate low...
Page 25: Warning
Section 5 – operation (continued) 23 11/11/2014 warning when operating the crane follow local and governmental rules on the use of horns and alarms. Failure to follow this warning could result in serious injury or death and damage to equipment . Make sure that all personnel are clear of the crane mo...
Page 26
Section 5 – operation (continued) 24 11/11/2014 telepilot low battery shutoff function. If the battery gets too low the unit will shut off and send an off command to the receiver as it turns off. Telepilot self-test function. If any function key is depressed when the unit turns on the unit will faul...
Page 27: Warning
Section 5 – operation (continued) 25 11/11/2014 it is not necessary to program all four banks, if an un-programmed or turned “off” bank is selected the on/off indicator will remain on continuously, the transmitter will send no commands and will turn itself off shortly. Telepilot bank password protec...
Page 28: Warning
Section 5 – operation (continued) 26 11/11/2014 note always remember to store the password in a secure location for access if the password is lost or forgotten. Once the transmitter is programmed there is no way to defeat the password without using a pda to either read the password out or reprogram ...
Page 29
Section 5 – operation (continued) 27 11/11/2014 battery packs) or replace the two “aa” cells (for a battery carrier) and replace the battery(s) with a new battery(s), noting the polarity for “aa” cells. (best life can be obtained if the two “aa” batteries used are a good quality alkaline type, both ...
Page 30: Section 6 – Wiring
Section 6 – wiring 28 6-1. Wiring diagrams. Your tele pilot system comes pre-programmed t he following pages in this section have individual wiring diagrams for different crane configurations. Find the appropriate wiring diagram and if necessary set the configuration switch (sw3 in the transmitter) ...
Page 31
Section 8 – servicing and programming (continued) 29 11/11/2014 6-7. Alarm after e-stop. This is only for wiring configurations where the aux 3 (relay k12, output j5-6) is being used for the alarm function, placing a jumper on ju1 on the receiver board will allow the alarm to function after an e-sto...
Page 32
Section 6 – wiring (continued) 30 11/11/2014 figure 6-2. External transfer switch wiring j6-1 j6-2 j6-3 j6-4 j6-5 j6-6 j6-7 j6-8 j7-1 j7-2 j7-3 k13 mr mov 10 amp slo blo fuse receiver panel n/c optional transfer switch (2-pole double- throw) hot mlc return ac x2 ac x1 main line contactor 3p 3 3r x1r...
Page 33
Section 6 - wiring (continued) 31 figure 6-3a. External transfer switch system wiring.
Page 34
Section 6 - wiring (continued) 32 figure 6-3b . Optional internal tra n sfer switch system w iring.
Page 35
Section 6 - wiring (continued) 33 table 1 tr12 single-speed wiring diagram. Standard configuration hoist, trolley and bridge master relay main line contactor receiver panel j6-2 j5-5 j5-3 j5-1 j4-4 j3-4 j2-4 j6-3 j5-6 j5-4 j5-2 j4-3 j4-2 j4-1 j3-3 j3-2 j3-1 j2-3 j2-2 j2-1 hot return k13 k12 k11 k10 ...
Page 36
Section 6 - wiring (continued) 34 table 1 tr12 single-speed programming diagram. Standard configuration hoist, trolley and bridge motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-1 hoist down j3-1 trolley dir 2 j2-1 bridge dir 2 j4-4 h...
Page 37
Section 6 - wiring (continued) 35 table 2(a) tr12 2-speed wiring diagram. Standard configuration hoist, trolley and bridge master relay main line contactor aux 3 alarm* aux 2 (latchable s4-3) aux 1 (latchable s4-2) motor 1 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (m2) (m2) dir 1 (m2) 2 nd sp...
Page 38
Section 6 - wiring (continued) 36 table 2(a) tr12 2-speed programming diagram. Standard configuration hoist, trolley and bridge motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 2 nd speed j3-2 trolley 2 nd speed j2-2 bridge 2 n...
Page 39
Section 6 - wiring (continued) 37 table 2(b) tr12 2-speed wiring diagram. 2-speed with directional controls: all motions master relay main line contactor motor 1 dir1/dir2 motor 2 dir1/dir2 motor 3 dir1/dir2 motor 1 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (m2) (m2) dir1 (m2) 2 nd spd (m2) d...
Page 40
Section 6 - wiring (continued) 38 table 2(b) tr12 2-speed programming diagram. 2-speed with directional controls: all motions motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 2 nd speed j3-2 trolley 2 nd speed j2-2 bridge 2 nd ...
Page 41
Section 6 - wiring (continued) 39 table 2(c) tr12 2-speed wiring diagram. 2-speed, 2-windings: all motions master relay main line contactor motor 1 2 nd spd motor 2 2 nd spd motor 3 2 nd spd motor 1 (m1) (m1) dir 1 (m1) 1 st spd (m1) dir 2 motor 2 (m2) (m2) dir 1 (m2) 1 st spd (m2) dir 2 motor 3 (m3...
Page 42
Section 6 - wiring (continued) 40 table 2(c) tr12 2-speed programming diagram. 2-speed, 2-windings: all motions motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 1 st speed j3-2 trolley 1 st speed j2-2 bridge 1 st speed j4-1 hoi...
Page 43
Section 6 - wiring (continued) 41 table 2(d) tr12 2-speed wiring diagram. Acco controls: all motions master relay main line contactor motor 1 2 nd spd dir 2 motor 2 2 nd spd dir 2 motor 3 2 nd spd dir 2 motor 1 (m1) (m1) dir 1 (m1) 2 nd spd dir 1 (m1) dir 2 motor 2 (m2) (m2) dir 1 (m2) 2 nd spd dir ...
Page 44
Section 6 - wiring (continued) 42 table 2(d) tr12 2-speed programming diagram. Acco controls: all motions motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 2 nd speed dir 1 j3-2 trolley 2 nd speed dir 1 j2-2 bridge 2 nd speed di...
Page 45
Section 6 - wiring (continued) 43 table 2(e) tr12 2-speed wiring diagram. P&h: 2-speed, 2-windings for hoist and trolley; standard bridge master relay main line contactor motor 1 2 nd spd motor 2 2 nd spd aux 1 (latchable s4-2) motor 1 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (m2) (m2) dir 1...
Page 46
Section 6 - wiring (continued) 44 table 2(e) tr12 2-speed programming diagram. P&h: 2-speed, 2-windings for hoist and trolley; standard bridge motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 1 st speed j3-2 trolley 1 st speed ...
Page 47
Section 6 - wiring (continued) 45 table 2(f) tr12 2-speed wiring diagram. P&h: 2-speed, 2-windings for hoist; standard trolley and bridge master relay main line contactor motor 1 2 nd spd aux 2 (latchable s4-3) aux 1 (latchable s4-2) motor 3 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (m2) (m2)...
Page 48
Section 6 - wiring (continued) 46 table 2(f) tr12 2-speed programming diagram. P&h: 2-speed, 2-windings for hoist; standard trolley and bridge motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 1 st speed j3-2 trolley 2 nd speed ...
Page 49
Section 6 - wiring (continued) 47 table 2(g) tr12 2-speed wiring diagram. Demag: 2-speed, 2-windings for hoist; standard trolley and bridge master relay main line contactor motor 1 2 nd spd dir 2 aux 2 (latchable s4-3) aux 1 (latchable s4-2) motor 1 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (...
Page 50
Section 6 - wiring (continued) 48 table 2(g) tr12 2-speed programming diagram. Demag: 2-speed, 2-windings for hoist; standard trolley and bridge motor 1 connections motor 2 connections motor 3 connections j4-3 hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 hoist 2 nd speed dir 1 j3-2 trolley 2 n...
Page 51
Section 6 - wiring (continued) 49 table 2(h) tr12 2-speed wiring diagram. Standard 2-speed 4 motor system master relay main line contactor motor 4 (m4) (m4) dir 1 (m4) 2 nd spd (m4) dir 2 motor 1 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (m2) (m2) dir 1 (m2) 2 nd spd (m2) dir 2 motor 3 (m3) (...
Page 52
Section 6 - wiring (continued) 50 table 2(h) tr12 2-speed programming diagram. Standard 2-speed 4 motor system motor 1 connections motor 2 connections motor 3 connections j4-3 main hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 main hoist 2 nd speed j3-2 trolley 2 nd speed j2-2 bridge 2 nd speed...
Page 53
Section 6 - wiring (continued) 51 table 2(i) tr12 2-speed wiring diagram. Standard 2-speed 3, 4 & 5 motor system using select master relay main line contactor aux 3 (aux 2 position on telepilot transmitter) alarm* select 1 select 2 motor 1 (m1) (m1) dir 1 (m1) 2 nd spd (m1) dir 2 motor 2 (m2) (m2) d...
Page 54
Section 6 - wiring (continued) 52 table 2(i) tr12 2-speed programming diagram. Standard 2-speed 3, 4 & 5 motor system using select motor 1 connections motor 2 connections motor 3 connections j4-3 main hoist up j3-3 trolley dir 1 j2-3 bridge dir 1 j4-2 main hoist 2 nd speed j3-2 trolley 2 nd speed j2...
Page 55: Section 7 – Programming
Section 7 – programming 53 7-1. Access code programming. 7-1.1. Programming access codes. The access code is set at the factory and should not be changed unless absolutely necessary. If you are reprogramming a spare or new transmitter make sure the other transmitter is securely taken out of service....
Page 56: Warning
Section 7 - programming (continued) 54 note for the membrane, pendant transmitter and receiver. Do not use a pencil to toggle the switches. The loose graphite from the pencil can damage the switch. Warning two operational transmitters with the same access codes operating at the same time is a defini...
Page 57: Warning
Section 7 - programming (continued) 55 warning after changing the access codes on the transmitter, test the unit by turning it on and off near the appropriate receiver. If the receiver does not respond, do not activate a function button! The transmitter may have the wrong access code, which could mo...
Page 58
Section 7 - programming (continued) 56 crystals to change frequencies. A pair of programming pins allows the unit to be reprogrammed in the field to a different channel. The on board microprocessor automatically retunes the rf receiver when the channel is changed; no retuning or any other adjustment...
Page 59
Section 7 - programming (continued) 57 the repeated sequence for reading channel 4 is: long pause, green, red, red, red, red, short pause green, green, (no red flash, zero). The repeated sequence for reading channel 12 is: long pause, green, red, red, short pause, green, green, red. Other examples a...
Page 60
Section 7 - programming (continued) 58 channel and frequency designations by count. Indicator channel actual count designator frequency 1. Ak01 439.8 mhz 2. Ak02 439.6 mhz 3. Ak03 439.4 mhz 4. Ak04 439.2 mhz 5. Ak05 439.0 mhz 6. Ak06 438.8 mhz 7. Ak07 438.6 mhz 8. Ak08 438.4 mhz 9. Ak09 438.2 mhz 10...
Page 61: Warning
Section 7 - programming (continued) 59 7-3. Multibox. 7-3.1. Multibox operation. Warning if your unit was not ordered with multibox do not attempt to program multibox in the field. Telemotive must coordinate access code assignments with the transmitters prior to enabling multibox. Please contact tel...
Page 62
Section 7 - programming (continued) 60 for membrane transmitters the access code positions a1-a2 can be accessed through the battery compartment. The pendant transmitter requires the back to be removed. See table 7-1. Multibox switch settings below for appropriate settings for both the transmitters ...
Page 63: Warning
Section 7 – programming (continued) 61 7-5. Receiver programming. (for the location of specific programming switches see figure 9-1. Receiver layout). Warning make sure s1 master control relay (mcr) is turned off before attempting to reprogram the receiver, to prevent activation of external circuitr...
Page 64
Section 7 – programming (continued) 62 7-5.5.1. Auxiliary function relay latching (sw4-2 and -3). Normally all off. Enables the appropriate auxiliary function relay to operate in a latched mode, on or off, rather than as a momentary contact. Which function is latchable and which relay is latched dep...
Page 65
Section 7 – programming (continued) 63 sw3 position 4 disables the time-out-timer. Turning sw3-8 “on” disables the time-out-timer. If disabling the transmitter time-out-timer, remember to also replace the receiver(s) eprom(s) to disable the time-out- timer in the receiver. 7-6.4. Positions 5-7 speci...
Page 66: Warning
Section 7 – programming (continued) 64 7-6.8. Repositioning of membrane transmitter motion switch functions (for 2-speed membrane transmitter only). Sw3 positions 1 through 3 can change the functional positions of the switches controlling bridge, hoist and trolley. This can be useful to align east/w...
Page 67
Section 7 – programming (continued) 65 7-6.9. Single-speed membrane transmitter configurations. Normally single-speed transmitters are not provided with the 10k6/9. This section is for reference only when using a single-speed membrane transmitter. All single-speed modes require that the transmitter ...
Page 68
Section 7 – programming (continued) 66 7-7. Pendant transmitter programming. The single-speed or the 2-speed 10k12 pendant transmitter may be used with the tr12 receiver. The pendant transmitter m/c board is shown in figure 8-6. Refer to paragraphs below for programming details procedures. 7-7.1. Pe...
Page 69
Section 7 – programming (continued) 67 mode 3, sw4 1 and 2 turned “on”. The 10k12 2-speed system will control up to 5 motors using the rotary selector switch. This mode reconfigures two of the 10k12 auxiliary outputs (aux 1 and aux 2) to be external motor select functions by the rotary switch. In th...
Page 70: Warning
Section 7 – programming (continued) 68 7-7.13. Repositioning of pendant transmitter motion switch functions (for 2-speed pendant transmitter only). Sw3 positions 1 through 3 can change the functional positions of the switches controlling bridge, hoist and trolley. This reconfiguration does not affec...
Page 71
Section 7 – programming (continued) 69 7-8. Telepilot programming. Read section 5-5. Additional tele pilot operational features to familiarize you with the features listed below. The tele pilot transmitter remote unit for programming uses a pda (personal digital assistant). Such products as palm pil...
Page 72: Warning
Section 7 - programming (continued) 70 tx type (must be selected). First select the transmitter type being used (single-speed “1 spd” or 2-speed “2 spd”). See section 5. Operation for differences in the two transmitters. With your pda stylus tap the arrow after transmitter “tx type”. A pull down men...
Page 73: Warning
Section 7 - programming (continued) 71 warning disabling the password function is puts the system in active bank select. This allows the crane operator to switch between banks quicker. The operator in this mode must be aware and responsible for all possible controlled cranes. Failure to follow this ...
Page 74
Section 7 - programming (continued) 72 the respective screens appear as shown below (the 10k screen is shown first): the following next three sections of this programming guide are written specifically for each of the three system configurations. They are in order of 10k, 9000(1) and 9100(1). Please...
Page 75
Section 7 - programming (continued) 73 7-8.1. 10k telepilot programming. After you have entered 10k as your system type, enter the following items in order for your system: frequency (must be inputted for system to work): there should be a label either on the receiver or the transmitter listing freq...
Page 76
Section 7 - programming (continued) 74 auto turn off (optional, can be skipped): the tele pilot transmitter has a variable length time-out-timer. To facilitate operation of this timer with various models of receiver the auto turn off feature was created. If this feature is enabled, when the transmit...
Page 77
Section 7 - programming (continued) 75 10k telepilot programming (continued). 7-8.1.1. Single-speed 10k telepilot only: skip to next section7-7.1.2 (below) if 2-speed. Timer (if unsure of a number start with 15 minutes): enables the transmitter time-out-timer. The selections are “none” (meaning the ...
Page 78
Section 7 - programming (continued) 76 10k telepilot programming (continued). 7-8.1.2. 2-speed 10k telepilot only: programming switch s3-1 note if replacing a membrane or pendant transmitter, you can copy the switch settings on the existing transmitter. Membrane: copy switch 3 (all positions) settin...
Page 79
Section 7 - programming (continued) 77 positions 5-7 special crane control configurations. (standard all “off”). Section 6. Wiring shows all the different crane configurations and the switch positioning needed to achieve them. The standard transmitter comes with the output standard output configurat...
Page 80
Section 7 - programming (continued) 78 position 4 invert crane select aux. Outputs. (normally not checked). This function appears if a system using select is programmed in. Turning this switch “on” inverts the select function operation so that the relay closes for the unselected function. This funct...
Page 81
Section 7 - programming (continued) 79 7-8.1.3. Single-speed 10k telepilot lockout modes . The modes shown are equivalent to the same modes in the single-speed membrane transmitter. Auxiliary relay functionl labeling shown is in reference to the traditional labeling of the single-speed membrane tran...
Page 82
Section 7 - programming (continued) 80 7-8.2. 9000 and 9001 telepilot programming. After you have entered 9000 or 9001 as your system type enter the following items in order for your system: frequency (must be inputted for system to work): there should be a label either on the receiver or the transm...
Page 83
Section 7 - programming (continued) 81 save will take you back to the initial start screen. At this point select another bank to program or to section 7-9. Saving and loading the program. For functional mapping of 2-speed controls from 9001 to telepilot see section 7-9 . Original 9000 keypad layout....
Page 84
Section 7 - programming (continued) 82 7-8.3. 9100 and 9101 telepilot programming. After you have entered 9100 or 9101 as your system type enter the following items in order for your system: frequency (must be inputted for system to work): there should be a label either on the receiver or the transm...
Page 85
Section 7 - programming (continued) 83 modes a0-a4 (9100 single-speed only). (the correct mode must be selected for safe operation): please refer to figure 7-8. Single-speed 9100 telepilot lockout modes for specific mode details and functional mapping of 9100 controls to tele pilot . Modes are vario...
Page 86
Section 7 - programming (continued) 84 7-8.4. Single-speed 9100 series telepilot lockout modes. The modes and mode labeling shown relate to the similar, but not identical, modes in the single-speed 9100 transmitter. Choose the lockout pair that most closely matches your needs. If you are unsure of t...
Page 87
Section 7 - programming (continued) 85 2-speed 9001 and 9101 series telepilot functional mapping. E-stop motor 1 dir 1 dir 2 motor 2 dir 1 dir 2 motor 3 dir 1 dir 2 on/ off auxiliary controls aux 1 aux 2 aux 3 2-speed telepilot 2-speed 9001 and 9101 switch layout switch layout tx12m-2 ems 2 nd speed...
Page 88: Warning
Section 7 - programming (continued) 86 saving, downloading, reading the programs and other pda functions. Saving the programming file. With the initial tele pilot screen displayed, tap in the lower left corner of your pda, the title bar at the top of the screen will show a menu or tap on the word “ ...
Page 89
Section 7 - programming (continued) 87 5. Select a name you want for the tele pilot unit being programmed and tap “ok”. 6. Wait for confirmation text on pda screen. 7. After programming, always operationally test all the functions the transmitter by using the appropriate receiver with the mr relay d...
Page 90
Section 7 - programming (continued) 88 error statements and codes. Tx type mismatch: if, while attempting to program a tele pilot, you receive an error code such as “error aaab” you have selected a different style transmitter on the pda than you are attempting to program. Most common cause is trying...
Page 91: Warning
Section 8 – rcp programming 89 8-1 access codes. The access code is set at the factory and should not be changed unless absolutely necessary. If you are reprogramming a spare or new transmitter make sure the other transmitter is securely taken out of service. Warning two operational transmitters wit...
Page 92: Warning
Section 8 – rcp programming (continued) 90 8-1.1. Changing transmitter access codes. 8-1.1.1. Telepilot access code programming. For detailed instructions on setting parameters, including access codes, see section 5-3.2 . Telepilot programming. Warning after changing the access codes on the transmit...
Page 93: Warning
Section 8 – rcp programming (continued) 91 warning if your unit has multibox do not attempt to program additional transmitters in the field. Telemotive must coordinate access code assignments with the new transmitters prior to expanding multibox. Please contact telemotive if you need to add addition...
Page 94
Section 8 – rcp programming (continued) 92 click on new project or open project select new project if you are creating a new program file. Select open project if you want to retrieve an existing program file. A list of recent projects will appear under open project. Clicking on one of these will ope...
Page 95: Warning
Section 8 – rcp programming (continued) 93 a menu will open listing the available project types. Select the one that matches the product you wish to program (selecting a project type will display a picture of the product for verification). The telepilot transmitter is identified by the number of but...
Page 96: Warning
Section 8 – rcp programming (continued) 94 the bank password can be disabled during initial programming by the rcp software. To disable password protection, uncheck the box next to the phase “use bank password”. Disabling the bank password is not recommended unless the operator has access and visibi...
Page 97
Section 8 – rcp programming (continued) 95 this will open the bank programming screen. Note if you have an intelesmart receiver, frequency and access codes can easily be downloaded directly into the rcp software. Downloading parameters from an intelesmart receiver. Select the bank you wish to progra...
Page 98
Section 8 – rcp programming (continued) 96 enter the access code (must be set for system to work): screen switch operation. The screen switches are labeled from left to right, “a” and “b”. They are numbered from left to right 1 to 8. The black rectangle to the bottom is “off” or “0,” and the green r...
Page 99
Section 8 – rcp programming (continued) 97 see section 7-3. Multibox for details on multibox programming. If your current receiver does not have multibox, do not attempt to use this function. This function will not turn multibox on in the receiver; it only assists you in programming the correct tran...
Page 100: Warning
Section 8 – rcp programming (continued) 98 check from the box disables the “both” function (“a” and “b” will not come on at the same time). This function maps to pendant switch 4 position 3; if sw4 position 3 is switched “on”, un-check tandem box. Invert crane select aux. Outputs. (two speed only. N...
Page 101
Section 8 – rcp programming (continued) 99 1. Turn the transmitter on and line up the ir adaptor as above. 2. Click “receive” and follow onscreen prompts. 3. Rcp will confirm reception and automatically display current programming in the telepilot unit. Reading the telepilot id and history. To read ...
Page 102: Section 9 – Servicing
Section 9 – servicing 100 note if the system stops working check the red indicator on the transmitter. If it does not come on with pushing the on button, or the yellow weak battery light is on (for the tele pilot transmitter), replace the transmitter batteries. Table 9-1. Receiver diagnostic led fun...
Page 103
Section 9 – servicing (continued) 101 dsmr2 red monitors closure of the master control relay (mcr) relay (k13). Led will be illuminated when the mcr relay has been enabled by an on command recieved from the transmitter unit. Led will extinguish when an off command has been transmitted, an ems condit...
Page 104
Section 9 – servicing (continued) 102 ds18 red monitors the on command from the transmitter. Led will flash when an on command is being received from the transmitter. While pushing the on button on the transmitter this should light. Ds19 red monitors ems condition. Normally off. Led will flash when ...
Page 105
Section 9 – servicing (continued) 103 note the following test points need an oscilloscope, see 9-2. Receiver scope wave forms. Tp5 – monitors agc (automatic gain control) from rf receiver module. Tp6 – monitors analog signal from rf receiver module. Tp7 – monitors received data from rf receiver modu...
Page 106
Section 9 – servicing (continued) 104 9-3. Membrane transmitter servicing. The membrane transmitter m/c board is shown in figure 9-3. Refer to the following paragraphs for servicing procedures . 9-3.1. To check data. 1.) for data input use “data” connection to rf head. 2.) use “rf sw” for external t...
Page 107
Section 9 – servicing (continued) 105 note if the batteries are installed backwards in the membrane transmitter, the fuse in the battery compartment will blow to protect the internal circuitry. 9-3.4. Battery fusing. The membrane transmitter is protected from reverse battery polarity and shorts by a...
Page 108: Caution
Section 9 – servicing (continued) 106 9-4.1. To check data. 1.) for data input use pin 1 of j1. 2.) use tp1 for external trigger input. 3.) use tp4 for ground. 9-4.2. Battery monitor adjustment. Battery monitor is factory preset; no adjustment is available. 9-4.3. Red led not flashing. If the red le...
Page 109: Section 10 – Spare Parts
Section 10 – spare parts 107 receiver part number description fw2912-0 eprom e13157-s rf synthesized receiver module assembly h310-0 rf receiver module assembly mounting screws (4) mp18005-0 rf receiver module mounting bracket top side (left) mp18005-1 rf receiver module mounting bracket top side (r...
Page 110
Section 10 – spare parts (continued) 108 telepilot transmitter continued (see figure 10-1.) part number description a10722-0 housing assembly 2- speed wa1052-0 battery cable, 2-speed wa1053-0 battery cable, single-speed mp10721-0 battery holder for two “aa” cells bt111-0 disposable high capacity bat...
Page 111
Section 10 – spare parts (continued) 109 pendant transmitter continued part number description bt10kp-1 battery, nicad bt10kp-0 battery, alkaline bt10kp-1 battery, nicad e10670-1 battery charger 178-01702-0100 radio control programmer with ir adapter communication *note 1 up down east west north sou...
Page 112: Caution
Section 10 – spare parts (continued) 110 caution do not attempt to open or service the telepilot unit. Only trained qualified individuals should do servicing. Strict anti- static handling procedures must be followed. Failure to follow this caution could result in serious damage to equipment and/or v...
Page 113
Appendix a - transmitter switch programming 111 switch pos. Membrane pendant sltx jltx telepilot sw3 1 switch orientation 1 switch orientation 1 n/a code plug select switch orientation 1 2 switch orientation 2 switch orientation 2 n/a n/a switch orientation 2 3 switch orientation 3 switch orientatio...